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12434-7-0706

Page 7

Locating Gas Supply

The gas line can enter the unit either through the floor or outside wall.  

The gas line opening should be made at this time.  Location of the opening 

will be determined by the position of floor joists and the valve and union 

used for servicing.

Note:

 Never use plastic pipe. Check to confirm whether your local codes 

allow copper tubing or galvanized.

Note: 

Since some municipalities have additional local codes, it is always 

best to consult your local authority and installation code.
The use of the following gas connectors is recommended:

—  ANS Z21.24 Appliance Connectors of Corrugated Metal Tubing and 

Fittings

—  ANS Z21.45 Assembled Flexible Appliance Connectors of Other 

Than All-Metal Construction

The above connectors may be used if acceptable by the authority having 

jurisdiction. The state of Massachusetts requires that a flexible appliance 

connector cannot exceed three feet in length.

GAS SUPPLY

TEE HANDLE

FLEX TUBING

NPT NIPPLE

FLARE FITTING

FLARE SHUT OFF VALVE

CLOSE NIPPLE

TEE HANDLE

NPT NIPPLE

NPT UNION

SHUT OFF VALVE

NPT GAS SUPPLY

Figure 1 

Consult the current National Fuel Gas Code, ANSI Z223.1 CAN/CGA-

B149 (.1 or .2) installation code. 

Installing a New Main Gas Cock

Each appliance should have its own manual gas cock.
A manual main gas cock should be located in the vicinity of the unit. 

Where none exists, or where its size or location is not adequate, contact 

your local authorized installer for installation or relocation.

Compounds used on threaded joints of gas piping shall be resistant to the 

action of liquefied petroleum gases. The gas lines must be checked for 

leaks by the installer. This should be done with a soap solution watching 

for bubbles on all exposed connections, and if unexposed, a pressure test 

should be made. 
Never  use  an  exposed  flame  to  check  for  leaks.  Appliance  must  be 

disconnected from piping at inlet of control valve  and pipe capped or 

plugged for pressure test. Never pressure test with appliance connected; 

control valve will sustain damage!
A gas valve and ground joint union should be installed in the gas line upstream 

of the gas control to aid in servicing. It is required by the National Fuel Gas 

Code that a drip line be installed near the gas inlet. This should consist of a 

vertical length of pipe tee connected into the gas line that is capped on the 

bottom in which condensation and foreign particles may collect. 

Figure 2

Method of Installing a Tee Fitting Sediment Trap

Pressure Testing of the Gas Supply System

1.  To  check  the  inlet  pressure  to  the  gas  valve,  a  1/8"  (3mm)  N.P.T. 

plugged tapping, accessible for test gauge connection, must be placed 

immediately upstream of the gas supply connection to the appliance.

2.   The appliance and its individual shutoff valve must be disconnected 

from the gas supply piping system during any pressure testing of that 

system at test pressures in excess of 1/2 psig (3.5 kPa).

3.   The appliance must be isolated from the gas supply piping system by 

closing its individual manual shutoff valve during any pressure testing 

of the gas supply piping system at test pressures equal to or less than 

1/2 psig (3.5 kPa).

Attention!

 If one of the above procedures results in pressures in excess 

of 1/2 psig (14" w.c.) (3.5 kPa) on the appliance gas valve, it will result 

in a hazardous condition.

Checking Manifold Pressure

Both Propane and Natural gas valves have a built-in pressure regulator 

in the gas valve. Natural gas models will have a manifold pressure of 

approximately 4.0" w.c. (.996kPa) at the valve outlet with the inlet pressure 

to the valve from a minimum of 5.0" w.c. (1.245kPa) for the purpose of 

input adjustment to a maximum of 10.5" w.c. (2.61kPa).  Propane gas 

models will have a manifold pressure approximately 10.0" w.c. (2.49kPa) 

at the valve outlet with the inlet pressure to the valve from a minimum of 

11.0" w.c. (2.739kPa) for the purpose of input adjustment to a maximum 

of 13.0" w.c. (3.237kPa). 
A 1/8" (3mm) N.P.T. plugged tapping, accessible for test gauge connection, 

is located on the outlet side of the gas control.

Recommended Gas Pipe Diameter

Pipe Length

Schedule 40 Pipe

Inside Diameter

Tubing, Type L 

Outside Diameter

Nat.

L.P.

Nat.

L.P.

0-10 feet

0-3 meters

1/2”

12.7mm

3/8”

9.5mm

1/2”

12.7mm

3/8”

9.5mm

10-40 feet

4-12 meters

1/2”

12.7mm

1/2”

12.7mm

5/8”

15.9mm

1/2”

12.7mm

40-100 feet

13-30 meters

1/2”

12.7mm

1/2”

12.7mm

3/4”

19mm

1/2”

12.7mm

100-150 feet

31-46 meters

3/4”

19mm

1/2”

12.7mm

7/8”

22.2mm

3/4”

19mm

GAS SUPPLY

Summary of Contents for DV-25-2SG

Page 1: ...onvertible for use with other gases unless a certi ed kit is used Installer Leave these instructions with the consumer Consumer Retain these instructions for future use Donotstoreorusegasolineorother...

Page 2: ...ations 6 Gas Supply 7 Clearances 8 Installation Instructions 8 10 Thermostat Location 10 Lighting Instructions 11 Pilot Flame Characteristics 12 Main Burner Flame Characteristics 12 Maintenance 13 Tro...

Page 3: ...n More frequent cleaning may be required due to excessive lint from carpeting bedding materials etc It is imperative that control compartments burners and circulating air passageways of the appliance...

Page 4: ...s perform service or make adjustments in an area where the conditions are such that you may not detect the odor if there has been a leak of LP Gas Odor fade due to oxidation by rust or adsorption on w...

Page 5: ...iredinaccordance with the above provisions shall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certi ed 3 SIGNAGE Ametalorplasticidenti cationplateshallbe permanently mounted to the exterior...

Page 6: ...ed so it is not subject to physical damage by a moving vehicle Quali ed Installing Agency Installationandreplacementofgaspiping gasutilizationequipment or accessories and repair and servicing of equip...

Page 7: ...o aid in servicing It is required by the National Fuel Gas Code that a drip line be installed near the gas inlet This should consist of a vertical length of pipe tee connected into the gas line that i...

Page 8: ...gulator malfunction the six 6 1 83m feet distance will reduce the chance of gas entering the vent cap Location of Furnace Pickalocationonanoutsidewallwithaclearspaceof28 711mm high by 49 124cm wide in...

Page 9: ...cap into the 4 102mm diameter ueoutlettube Attachventcaptooutside mounting plate with 3 10 x 1 2 13mm screws provided 4 Installation is completed Reassembly And Resealing Vent Air Intake System When...

Page 10: ...due to spiders System Check Figure 6 Amillivoltmeterisrequiredtocheckthesystem Millivoltreadings should be Across the thermopile terminals 400 450 millivolts with thermostat OFF Across the thermopile...

Page 11: ...clockwise to OFF Do not force 5 Replace casing front assembly 1 STOP Read the safety information above 2 Set the thermostat to lowest setting 3 Turn off all electric power to the appliance if appli ca...

Page 12: ...ng on the inner casing bottom On Propane gas if a whistling noise resonation occurs screw air adjustment bolt into the chamber support in order to reduce the amount of primary air If the whistling noi...

Page 13: ...s a See Page 12 Primary Air Adjustment b Reduce manifold pressure c Size main burner ori ce with a drill bit For DV 25 use 54 drill bit For DV 35 use 50 drill bit Removing Main Burner 1 Disconnect the...

Page 14: ...ifold 30 R 191 Manifold Union Assembly 31 R 5600 Gas Valve Nat 7000 MVRLC 31 R 5601 Gas Valve LP 7000 MVRLC 32 DV 1003 Valve Bracket 33 DV 764 Gasket Chamber Support DV 765 2 Each Required 34 DV 908 V...

Page 15: ...12434 7 0706 Page 15 PARTS VIEW...

Page 16: ...l from black hot wire on motor 4 Attach green ground wire beneath one of the 10 x 1 2 13mm screws on the blower housing Fan Control The automatic fan control is located in the switch box The switch bo...

Page 17: ...ng 2 or 3 drops each time If the motor fails to start and hums it could be a tight bearing due to lack of oil This may be corrected by pouring kerosene in the oil holes allowing to stand for a few hou...

Page 18: ...12434 7 0706 Page 18 SERVICE NOTES...

Page 19: ...12434 7 0706 Page 19 SERVICE NOTES...

Page 20: ...12434 7 0706 Page 20 Empire Comfort Systems Inc 918 Freeburg Ave Belleville IL 62220 PH 618 233 7420 or 800 851 3153 FAX 618 233 7097 or 800 443 8648 info empirecomfort com www empirecomfort com...

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