Empire Heating Systems DV-25-2SG Installation Instructions And Owner'S Manual Download Page 8

12434-7-0706

Page 8

DV-25-2 SHOWN

UNIT IS SUPPORTED
BY WALL BRACKET

4 ½”(114mm)MIN. WALL DV-25, DV-35
13” (330mm) MAX. WALL DV-25, DV-35

MOUNTING PLATE
(CAULK UNDER FLANGE)

VENT CAP

FLUE OUTLET TUBE EXTENDS
2 ½”(64mm) BEYOND WALL

AIR INLET TUBE EXTENDS
½”(13mm) BEYOND WALL

OUTSIDE WALL

UNIT FASTENED TO WALL
WITH (2) SCREWS

4”

102mm

4”

102mm

1.  In selecting a location for installation, it is necessary to provide 

adequate  accessibility  clearances  for  servicing  and  proper 

installation.

2.  Unit is supported by a wall bracket secured to the wall.

3.  The minimum clearances from casing to combustible construction 

is 48" (121cm) on top, 6" (152mm) on each side and 4" (102mm) 

from the floor or from the top surface of carpeting, tile or other 

floor covering and 0" (0mm) to rear wall.

4.  The minimum distance from the center of the vent cap to the 

nearest outside corner or obstruction is 24" (610mm).

5.  The DV-25 and DV-35 minimum wall depth is 4 1/2" (114mm) 

(and the maximum is 13" (330mm).  The use of tubes not supplied 

by the manufacturer results in unsatisfactory performance.

The vent terminal of a direct vent appliance, with an input of 50,000 

(14.6 KW) BTU per hour or less shall be located at least 9" (229mm) 

from any opening through which flue gases could enter a building.  

The bottom of the vent terminal and the air intake shall be located 

at least 12" (305mm) above grade.

WARNING: 

 The nearest point of the vent cap should be a 

minimum horizontal distant of six (6) (1.83m) feet from any 

pressure regulator.  In case of regulator malfunction, the six 

(6) (1.83m) feet distance will reduce the chance of gas entering 

the vent cap. 

Location of Furnace

Pick a location on an outside wall with a clear space of 28" (711mm) 

high by 49" (124cm) wide in the room.
Locating Wall Opening

The furnace is to be located on an outside wall.  Locate wall studs 

so that wall opening will be located between wall studs.  The wall 

studs can be used for attachment of wall mounting bracket.  The 

wall opening required as shown in Figure 3 is a diameter of 7 1/2 

inches (191mm).
A template is provided in furnace carton for positioning furnace 

on the wall.  Also, refer to Figure 3 for positioning the furnace on 

wall and for locating gas line connection.
Figure 3 will position the furnace four inches (102mm) off the floor.  

If it is desired to position the furnace higher on the wall, add the 

difference to the "A," "B" and "C" dimensions.  

Note:  The vent opening is not in the center of the furnace.

Figure 3

Figure 4

Installing Wall Mounting Bracket

Locate and cut wall opening.  If there is insulation above the wall 

opening (air inlet tube) a barrier should be installed above the wall 

opening (air inlet tube) to prevent insulation from coming in contact 

with the air inlet tube.  The barrier must not penetrate into the 7 

1/2" (191mm) diameter wall opening.  Place the flat surface of the 

wall mounting bracket toward the wall.  Insert half round flange of 

wall mounting bracket into and at the top of the wall opening.  The 

half round flange of the wall mounting bracket must be in contact 

with the sheetrock or wood at the top of the wall opening.  Level 

the wall mounting bracket in the wall opening.

CLEARANCES

INSTALLATION INSTRUCTIONS

Summary of Contents for DV-25-2SG

Page 1: ...onvertible for use with other gases unless a certi ed kit is used Installer Leave these instructions with the consumer Consumer Retain these instructions for future use Donotstoreorusegasolineorother...

Page 2: ...ations 6 Gas Supply 7 Clearances 8 Installation Instructions 8 10 Thermostat Location 10 Lighting Instructions 11 Pilot Flame Characteristics 12 Main Burner Flame Characteristics 12 Maintenance 13 Tro...

Page 3: ...n More frequent cleaning may be required due to excessive lint from carpeting bedding materials etc It is imperative that control compartments burners and circulating air passageways of the appliance...

Page 4: ...s perform service or make adjustments in an area where the conditions are such that you may not detect the odor if there has been a leak of LP Gas Odor fade due to oxidation by rust or adsorption on w...

Page 5: ...iredinaccordance with the above provisions shall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certi ed 3 SIGNAGE Ametalorplasticidenti cationplateshallbe permanently mounted to the exterior...

Page 6: ...ed so it is not subject to physical damage by a moving vehicle Quali ed Installing Agency Installationandreplacementofgaspiping gasutilizationequipment or accessories and repair and servicing of equip...

Page 7: ...o aid in servicing It is required by the National Fuel Gas Code that a drip line be installed near the gas inlet This should consist of a vertical length of pipe tee connected into the gas line that i...

Page 8: ...gulator malfunction the six 6 1 83m feet distance will reduce the chance of gas entering the vent cap Location of Furnace Pickalocationonanoutsidewallwithaclearspaceof28 711mm high by 49 124cm wide in...

Page 9: ...cap into the 4 102mm diameter ueoutlettube Attachventcaptooutside mounting plate with 3 10 x 1 2 13mm screws provided 4 Installation is completed Reassembly And Resealing Vent Air Intake System When...

Page 10: ...due to spiders System Check Figure 6 Amillivoltmeterisrequiredtocheckthesystem Millivoltreadings should be Across the thermopile terminals 400 450 millivolts with thermostat OFF Across the thermopile...

Page 11: ...clockwise to OFF Do not force 5 Replace casing front assembly 1 STOP Read the safety information above 2 Set the thermostat to lowest setting 3 Turn off all electric power to the appliance if appli ca...

Page 12: ...ng on the inner casing bottom On Propane gas if a whistling noise resonation occurs screw air adjustment bolt into the chamber support in order to reduce the amount of primary air If the whistling noi...

Page 13: ...s a See Page 12 Primary Air Adjustment b Reduce manifold pressure c Size main burner ori ce with a drill bit For DV 25 use 54 drill bit For DV 35 use 50 drill bit Removing Main Burner 1 Disconnect the...

Page 14: ...ifold 30 R 191 Manifold Union Assembly 31 R 5600 Gas Valve Nat 7000 MVRLC 31 R 5601 Gas Valve LP 7000 MVRLC 32 DV 1003 Valve Bracket 33 DV 764 Gasket Chamber Support DV 765 2 Each Required 34 DV 908 V...

Page 15: ...12434 7 0706 Page 15 PARTS VIEW...

Page 16: ...l from black hot wire on motor 4 Attach green ground wire beneath one of the 10 x 1 2 13mm screws on the blower housing Fan Control The automatic fan control is located in the switch box The switch bo...

Page 17: ...ng 2 or 3 drops each time If the motor fails to start and hums it could be a tight bearing due to lack of oil This may be corrected by pouring kerosene in the oil holes allowing to stand for a few hou...

Page 18: ...12434 7 0706 Page 18 SERVICE NOTES...

Page 19: ...12434 7 0706 Page 19 SERVICE NOTES...

Page 20: ...12434 7 0706 Page 20 Empire Comfort Systems Inc 918 Freeburg Ave Belleville IL 62220 PH 618 233 7420 or 800 851 3153 FAX 618 233 7097 or 800 443 8648 info empirecomfort com www empirecomfort com...

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