Empire Heating Systems DV-25-2SG Installation Instructions And Owner'S Manual Download Page 12

12434-7-0706

Page 12

The correct flame will be almost horizontal, blue and will extend 

past  the  thermopile  1/4"  (6mm).    The  flame  will  surround  the 

thermopile just below the tip.
On propane (LP-gas) slight yellow might occur where the pilot 

flame and burner flame meet.
Natural  gas  pilots  require  adjusting  when  the  inlet  pressure  is 

above  5"  w.c.  (1.25kPa)    Turn  adjustment  screw  clockwise  to 

reduce flame.
Propane (LP-gas) will not require adjusting.

Figure 7

There will be a short blue inner flame with a much larger lighter 

blue secondary flame. The burner flame may have a yellow tip when 

hot. See the burner drawing showing the approximate heights of 

each part of the flame. Dust in the combustion air will produce an 

orange or red flame. Do not mistake the orange or red flame for 

an improper yellow flame. After use, cleaning may be required for 

the proper flame.

Figure 8

Primary Air Adjustment (Figure 9) 

An air adjustment bolt is located on the chamber support bottom.  

The four inch (102mm) clearance between the furnace and the floor 

allows access to the air adjustment bolt. The air adjustment bolt is 

above the rectangular opening on the inner casing bottom.
On Propane gas, if a whistling noise (resonation) occurs, screw 

air adjustment bolt into the chamber support in order to reduce the 

amount of primary air. If the whistling noise (resonation) is not 

eliminated when the air adjustment bolt is screwed into the chamber 

support this may indicate the air adjustment bolt is misaligned. Grasp 

air adjustment bolt and pivot (push) air adjustment bolt away from 

yourself. Observe the main burner flame as you push air adjustment 

bolt and when the main burner flame begins to develop a yellow 

flame, you should stop pushing on the air adjustment bolt. Screw 

air adjustment bolt out of the chamber support until the yellow 

flame on the main burner is eliminated. The air adjustment bolt 

should  now  be  properly  aligned.   The  reduction  in  primary  air 

will soften the main burner flame and will eliminate the whistling 

noise (resonation).
On Propane or Natural gas, if a yellow flame occurs, screw air 

adjustment bolt out of the chamber support but do not completely 

remove air adjustment bolt from chamber support. The repositioning 

of the air adjustment bolt will increase the amount of primary air. 

The increase in primary air will sharpen the main burner flame and 

will eliminate the yellow flame.

Figure 9

PILOT FLAME CHARACTERISTICS

MAIN BURNER FLAME CHARACTERISTICS

Summary of Contents for DV-25-2SG

Page 1: ...onvertible for use with other gases unless a certi ed kit is used Installer Leave these instructions with the consumer Consumer Retain these instructions for future use Donotstoreorusegasolineorother...

Page 2: ...ations 6 Gas Supply 7 Clearances 8 Installation Instructions 8 10 Thermostat Location 10 Lighting Instructions 11 Pilot Flame Characteristics 12 Main Burner Flame Characteristics 12 Maintenance 13 Tro...

Page 3: ...n More frequent cleaning may be required due to excessive lint from carpeting bedding materials etc It is imperative that control compartments burners and circulating air passageways of the appliance...

Page 4: ...s perform service or make adjustments in an area where the conditions are such that you may not detect the odor if there has been a leak of LP Gas Odor fade due to oxidation by rust or adsorption on w...

Page 5: ...iredinaccordance with the above provisions shall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certi ed 3 SIGNAGE Ametalorplasticidenti cationplateshallbe permanently mounted to the exterior...

Page 6: ...ed so it is not subject to physical damage by a moving vehicle Quali ed Installing Agency Installationandreplacementofgaspiping gasutilizationequipment or accessories and repair and servicing of equip...

Page 7: ...o aid in servicing It is required by the National Fuel Gas Code that a drip line be installed near the gas inlet This should consist of a vertical length of pipe tee connected into the gas line that i...

Page 8: ...gulator malfunction the six 6 1 83m feet distance will reduce the chance of gas entering the vent cap Location of Furnace Pickalocationonanoutsidewallwithaclearspaceof28 711mm high by 49 124cm wide in...

Page 9: ...cap into the 4 102mm diameter ueoutlettube Attachventcaptooutside mounting plate with 3 10 x 1 2 13mm screws provided 4 Installation is completed Reassembly And Resealing Vent Air Intake System When...

Page 10: ...due to spiders System Check Figure 6 Amillivoltmeterisrequiredtocheckthesystem Millivoltreadings should be Across the thermopile terminals 400 450 millivolts with thermostat OFF Across the thermopile...

Page 11: ...clockwise to OFF Do not force 5 Replace casing front assembly 1 STOP Read the safety information above 2 Set the thermostat to lowest setting 3 Turn off all electric power to the appliance if appli ca...

Page 12: ...ng on the inner casing bottom On Propane gas if a whistling noise resonation occurs screw air adjustment bolt into the chamber support in order to reduce the amount of primary air If the whistling noi...

Page 13: ...s a See Page 12 Primary Air Adjustment b Reduce manifold pressure c Size main burner ori ce with a drill bit For DV 25 use 54 drill bit For DV 35 use 50 drill bit Removing Main Burner 1 Disconnect the...

Page 14: ...ifold 30 R 191 Manifold Union Assembly 31 R 5600 Gas Valve Nat 7000 MVRLC 31 R 5601 Gas Valve LP 7000 MVRLC 32 DV 1003 Valve Bracket 33 DV 764 Gasket Chamber Support DV 765 2 Each Required 34 DV 908 V...

Page 15: ...12434 7 0706 Page 15 PARTS VIEW...

Page 16: ...l from black hot wire on motor 4 Attach green ground wire beneath one of the 10 x 1 2 13mm screws on the blower housing Fan Control The automatic fan control is located in the switch box The switch bo...

Page 17: ...ng 2 or 3 drops each time If the motor fails to start and hums it could be a tight bearing due to lack of oil This may be corrected by pouring kerosene in the oil holes allowing to stand for a few hou...

Page 18: ...12434 7 0706 Page 18 SERVICE NOTES...

Page 19: ...12434 7 0706 Page 19 SERVICE NOTES...

Page 20: ...12434 7 0706 Page 20 Empire Comfort Systems Inc 918 Freeburg Ave Belleville IL 62220 PH 618 233 7420 or 800 851 3153 FAX 618 233 7097 or 800 443 8648 info empirecomfort com www empirecomfort com...

Reviews: