Emerson Unidrive M100 Page 4 Control User Manual Download

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Unidrive M100 / M101 Control User Guide

Issue Number: 1

Contents

Safety information .................................6

1.1

Warnings, Cautions and Notes .............................6

1.2

Electrical safety - general warning ........................6

1.3

System design and safety of personnel ................6

1.4

Environmental limits ..............................................6

1.5

Access ...................................................................6

1.6

Fire protection .......................................................6

1.7

Compliance with regulations .................................6

1.8

Motor .....................................................................6

1.9

Adjusting parameters ............................................6

1.10 Electrical installation ..............................................6
1.11 Hazard ...................................................................6

Product information ..............................7

2.1

Introduction ...........................................................7

2.2

Model number .......................................................7

2.3

Ratings ..................................................................8

2.4

Operating modes ...................................................9

2.5

Keypad and display ...............................................9

2.6

Nameplate description ........................................10

2.7

Options ................................................................11

Mechanical installation .......................12

3.1

Installing / removing option .................................12

Electrical installation ...........................13

4.1

24 Vdc supply ......................................................13

4.2

Control connections ............................................13

Getting started .....................................16

5.1

Understanding the display ...................................16

5.2

Keypad operation ................................................16

5.3

Menu structure ....................................................18

5.4

Menu 0 ................................................................18

5.5

Advanced menus ................................................19

5.6

Saving parameters ..............................................19

5.7

Restoring parameter defaults ..............................19

5.8

Parameter access level and security ..................20

5.9

Displaying parameters with non-default
values only ..........................................................20

5.10 Displaying destination parameters only ..............20

Basic parameters .................................21

6.1

Parameter ranges and Variable minimum/
maximums: ..........................................................21

6.2

Menu 0: Basic parameters ..................................22

6.3

Parameter descriptions .......................................26

6.4

Control terminal configurations and wiring ..........27

Running the motor ..............................32

7.1

Quick start connections .......................................32

7.2

Quick start commissioning / start-up ...................34

Optimization ........................................ 35

8.1

Motor map parameters ....................................... 35

8.2

Maximum motor rated current ............................ 38

8.3

Current limits ...................................................... 38

8.4

Motor thermal protection .................................... 38

8.5

Switching frequency ........................................... 38

NV Media Card .................................... 40

9.1

Introduction ........................................................ 40

9.2

SD card support ................................................. 40

9.3

NV Media Card parameters ............................... 42

9.4

NV Media Card trips ........................................... 43

9.5

Data block header information ........................... 43

Advanced parameters ........................ 44

10.1 Parameter ranges and Variable minimum/

maximums: ......................................................... 47

Diagnostics ......................................... 80

UL Listing ............................................ 97

12.1 UL file reference ................................................. 97
12.2 Option modules, kits and accessories ................ 97
12.3 Enclosure ratings ............................................... 97
12.4 Mounting ............................................................ 97
12.5 Environment ....................................................... 97
12.6 Electrical Installation .......................................... 97
12.7 Motor overload protection and thermal

memory retention ............................................... 97

12.8 Electrical supply ................................................. 97
12.9 External Class 2 supply ...................................... 97
12.10 Group Installation and Modular Drive Systems .. 97

Summary of Contents for Unidrive M100

Page 1: ...Control User Guide Unidrive M100 101 Variable Speed AC drive for induction motors Part Number 0478 0352 01 Issue 1 ...

Page 2: ...roducts eventually reach the end of their useful life they must not be discarded but should instead be recycled by a specialist recycler of electronic equipment Recyclers will find the products easy to dismantle into their major component parts for efficient recycling Many parts snap together and can be separated without the use of tools while other parts are secured with conventional fasteners Vi...

Page 3: ... information on page 6 contains general safety information It is essential that the warnings are observed and the information considered when working with or designing a system using the drive This map of the user guide helps to find the right sections for the task you wish to complete but for specific information refer to Contents on page 4 NOTE 1 Safety information 2 Product information 3 Mechan...

Page 4: ...ctions 32 7 2 Quick start commissioning start up 34 8 Optimization 35 8 1 Motor map parameters 35 8 2 Maximum motor rated current 38 8 3 Current limits 38 8 4 Motor thermal protection 38 8 5 Switching frequency 38 9 NV Media Card 40 9 1 Introduction 40 9 2 SD card support 40 9 3 NV Media Card parameters 42 9 4 NV Media Card trips 43 9 5 Data block header information 43 10 Advanced parameters 44 10...

Page 5: ...nsible for ensuring that the end product or system complies with all the relevant laws in the country where it is to be used EU Declaration of Conformity Control Techniques Ltd The Gro Newtown Powys UK SY16 3BE Moteurs Leroy Somer Usine des Agriers Boulevard Marcellin Leroy CS10015 16915 Angoulême Cedex 9 France Model number Interpretation Nomenclature aaaa bbc ddddde aaaa Basic series M100 M101 M...

Page 6: ...ection The drive enclosure is not classified as a fire enclosure A separate fire enclosure must be provided For further information refer to the relevant Power Installation Guide 1 7 Compliance with regulations The installer is responsible for complying with all relevant regulations such as national wiring regulations accident prevention regulations and electromagnetic compatibility EMC regulation...

Page 7: ...rameter copying and data storage 24 Vdc backup supply optional 2 2 Model number The way in which the model numbers for the Unidrive M range are formed is illustrated below Figure 2 1 Model number Optional Build Identification Label Derivative Electrical Specifications M100 03 4 00073 Unidrive M100 Product Line Frame Size Current Rating Heavy Duty current rating x 10 Drive Format A AC in AC out Cus...

Page 8: ...ased thermal protection is required for speeds below 50 base speed then this can be enabled by setting Low Speed Thermal Protection Mode 04 025 1 Operation of motor I2 t protection Motor I2 t protection is fixed as shown below and is compatible with Self ventilated TENV TEFC induction motors Motor I2 t protection defaults to be compatible with Forced ventilation induction motors Available output c...

Page 9: ...otor applications Typically 100 torque is available down to 4 Hz for a 50 Hz motor Square V F mode The voltage applied to the motor is directly proportional to the square of the frequency except at low speed where a voltage boost is provided which is set by the user This mode can be used for running fan or pump applications with quadratic load characteristics or for multi motor applications This m...

Page 10: ...number indicates the week number within the year in which the drive was built The letters go in alphabetical order starting with A in 1991 B in 1992 C in 1993 etc Example A date code of W28 would correspond to week 28 of year 2013 Model number Refer to User Guide Date code Input voltage Power rating M100 022 00042 A Model number Input voltage Output voltage Serial number Input frequency Power rati...

Page 11: ...de 11 Issue Number 1 2 7 Options Figure 2 5 Options available with the drive 1 AI Backup Adaptor Table 2 1 Adaptor Interface AI option module identification 1 Type Option module Name Further Details Backup AI Backup adaptor 24 V Backup and SD card interface Provides a 24 V Backup supply input and SD card interface AI Smart adaptor 24 V Backup and SD card interface Supplied with 4 GB SD card for pa...

Page 12: ...dentify the two plastic fingers on the underside of the AI Backup adaptor 1 then insert the two fingers into the corresponding slots in the spring loaded sliding cover on the top of the drive 2 Hold the adaptor firmly and push the spring loaded protective cover towards the back of the drive to expose the connector block 2 below 3 Press the adaptor downwards 3 until the adaptor connector locates in...

Page 13: ...rating voltage 24 0 Vdc Minimum continuous operating voltage 19 2 V Maximum continuous operating voltage 30 0 V Minimum start up voltage 12 0 V Minimum power supply requirement at 24 V 20 W Recommended fuse 1 A 50 Vdc Function Qty Control parameters available Terminal number Single ended analog input 1 Mode offset invert scaling destination 2 Digital input 3 Destination invert 11 12 13 Digital inp...

Page 14: ...vices 2 Analog input 1 Default function Frequency reference Type of input Unipolar single ended analog voltage or unipolar current Mode controlled by Pr 07 007 Operating in voltage mode default Full scale voltage range 0V to 10 V 3 Maximum offset 30 mV Absolute maximum voltage range 18 V to 30 V relative to 0V Input resistance 100 kΩ Operating in current mode Current ranges 0 to 20 mA 5 20 to 0 mA...

Page 15: ... Voltage range 0V to 24 V Sample rate 1 ms when routed to destinations Pr 06 035 or Pr 06 036 otherwise 4 ms 11 Digital Input 2 12 Digital Input 3 13 Digital Input 4 Terminal 11 default function DRIVE ENABLE input Terminal 12 default function RUN FORWARD input Terminal 13 default function RUN REVERSE input Type Positive logic only digital inputs Voltage range 0V to 24 V Absolute maximum applied vo...

Page 16: ...Key to Figure 5 2 The red stop button is also used to reset the drive On the Unidrive M101 the speed reference potentiometer is used to adjust the keypad reference The parameter value is correctly displayed on the keypad display as shown in Table 5 3 below Table 5 3 Keypad display formats 5 2 Keypad operation 5 2 1 Control buttons The keypad consists of Up and down button Used to navigate the para...

Page 17: ...and release to discard new value and return to original value Press and release to edit Menu Press and release to edit Parameter View Edit Press or to select value Edited digit flashes Holding or increases or decreases value Modified value has a direct effect on the drive except routing parameters and special parameters New value can be validated or discarded Holding or edit the next or previous d...

Page 18: ...new values apply after the drive has been power cycled Refer to section 5 6 Saving parameters on page 19 5 3 Menu structure The drive parameter structure consists of menus and parameters The drive initially powers up so that only Menu 0 can be viewed The up and down arrow buttons are used to navigate between parameters and once Pr 00 010 has been set to All the up and down buttons are used to navi...

Page 19: ...ton Menu Description 0 Commonly used basic set up parameters for quick easy programming 1 Frequency reference 2 Ramps 3 Frequency control 4 Torque and current control 5 Motor control 6 Sequencer and clock 7 Analog I O 8 Digital I O 10 Status and trips 11 Drive set up and identification 22 Menu 0 set up String Description Drive output stage inh The drive is inhibited and cannot be run The Drive Ena...

Page 20: ...isplay will revert to parameter view mode Disabling User Security Unlock the previously set security code as detailed above Set Pr 00 025 to 0 and press the button The User Security has now been disabled and will not have to be unlocked each time the drive is powered up to allow read write access to the parameters 5 9 Displaying parameters with non default values only By selecting diff d in Pr mm ...

Page 21: ... drive have a variable range with a variable minimum and a variable maximum value which is dependent on one of the following The settings of other parameters The drive rating The drive mode Combination of any of the above For more information please see section 10 1 Parameter ranges and Variable minimum maximums on page 47 Menu 0 is used to bring together various commonly used parameters for basic...

Page 22: ... 1 50 Hz RW Num US 00 016 Analog Input 1 Mode 07 007 4 20 S 6 20 4 S 5 4 20 L 4 20 4 L 3 4 20 H 2 20 4 H 1 0 20 0 20 0 1 4 20 tr 2 20 4 tr 3 4 20 4 20 4 5 Volt 6 Volt 6 RW Txt US 00 017 Bipolar Reference Enable 01 010 Off 0 or On 1 Off 0 RW Bit US 00 018 Preset Reference 1 01 021 VM_SPEED_FREQ_REF Hz 0 00 Hz RW Num US 00 025 User Security Code 11 030 0 to 9999 0 RW Num ND NC PT US 00 027 Power up ...

Page 23: ...rmation Mechanical installation Electrical installation Getting started Basic parameters Running the motor Optimization NV Media Card Advanced parameters Diagnostics UL Listing Unidrive M100 M101 Control User Guide 23 Issue Number 1 ...

Page 24: ...gure 6 1 Menu 0 logic diagram 2 Analog reference Keypad reference 00 XXX 00 XXX Key Read write RW parameter Read only RO parameter Input terminals Output terminals X X X X The parameters are all shown in their default settings 00 018 Preset Reference 1 Preset frequency reference 0 5 00 017 Bipolar Analog input 1 Analog input 1 mode Reference Enable AV Pr Pad Pad Ref torque 6 7 8 01 015 Pr set 01 0...

Page 25: ... RUN FORWARD Minimum Reference Reference Clamp 00 001 00 002 12 13 Ramps Acceleration Rate 1 Deceleration Rate 1 Ramp Mode Select 00 003 00 004 00 028 Maximum Low Frequency Voltage Boost Clamp Digital output Power stage _ _ U V W Resistor optional Drive 00 037 05 001 Maximum Switching Frequency Output Frequency Torque Producing Current Current Magnitude Magnetising Current BR _ 04 002 04 001 L3 L2...

Page 26: ...olatile media card into the drive provided it is a parameter file 4002 5 SAVE 2 Store the drive parameters in file 2 on a non volatile media card 6003 6 LOAd 3 Load the data from file 3 on a non volatile media card into the drive provided it is a parameter file 4003 7 SAVE 3 Store the drive parameters in file 3 on a non volatile media card 12000 8 diff d Only display parameters that are different ...

Page 27: ... Txt PT US OL Ú AV 0 AI 1 AV Pr 2 AI Pr 3 PrESEt 4 PAd 5 PAd rEF 6 torquE 8 Ö AV 0 Parameter number Description Drive configuration AV AI AV Pr AI Pr PrESEt PAd PAd rEF torquE 01 014 Reference select 0 0 1 1 3 4 6 4 06 004 Start stop logic Note 1 Note 1 Note 1 Note 1 Note 1 Note 1 Note 1 Note 1 07 007 Analog input 1 mode 6 4 6 4 6 6 6 6 07 010 Analog input 1 destination 01 036 01 036 01 036 01 036...

Page 28: ...Pr 00 005 AV 60 Hz Figure 6 4 Pr 00 005 AI 50 Hz Figure 6 5 Pr 00 005 AI 60 Hz 1 2 4 9 0 V Voltage speed reference input AI 1 Digital output zero frequency 10 11 12 13 Drive enable Run forward Run reverse 10 V output 24 V output 10k 1 2 4 9 0 V Voltage speed reference input AI 1 Digital output zero frequency 10 11 12 13 Not stop Run Jog forward 10 V output 24 V output 10k 1 2 4 9 0 V Current speed...

Page 29: ...speed 2 1 0 Preset speed 3 1 1 Preset speed 4 1 2 4 9 0 V 10k Voltage speed reference input AI 1 Reference select Reference select 10 11 12 13 Not stop Run 10 V output 24 V output Terminal 10 Terminal 13 Reference selected 0 0 Analog reference 1 0 1 Preset speed 2 1 0 Preset speed 3 1 1 Preset speed 4 1 2 4 9 0 V Current speed reference input AI 1 Reference select Reference select 10 11 12 13 Driv...

Page 30: ...erence select 10 11 12 13 Drive enable Run forward 10 V output 24 V output Terminal 10 Terminal 13 Reference selected 0 0 Preset speed 1 0 1 Preset speed 2 1 0 Preset speed 3 1 1 Preset speed 4 1 2 4 9 0 V Voltage speed reference input AI 1 Reference select Reference select 10 11 12 13 Not stop Run 10 V output 24 V output Terminal 10 Terminal 13 Reference selected 0 0 Preset speed 1 0 1 Preset spe...

Page 31: ...ut AI 1 Digital output zero frequency Torque mode select 10 11 12 13 Drive enable Run forward 10 V output 24 V output When torque mode is selected and the drive is connected to an unloaded motor the motor speed may increase rapidly to the maximum speed Pr 00 002 10 WARNING 1 2 4 9 0 V 10k Torque reference input AI 1 Digital output zero frequency Torque mode select 10 11 12 13 Not stop Run 10 V out...

Page 32: ...missioning start up on page 34 Table 7 1 Minimum control connection requirements for each control mode Ensure that no damage or safety hazard could arise from the motor starting unexpectedly The values of the motor parameters affect the protection of the motor The default values in the drive should not be relied upon It is essential that the correct value is entered in Pr 00 006 Motor Rated Curren...

Page 33: ...3 Issue Number 1 Figure 7 1 Minimum connections to get the motor running in any operating mode L1 L2 L3 Fuses L1 L2 L3 U V W U V W 10 11 12 13 9 BR 10 V 24 V Run FWD Drive enable Run REV Braking resistor optional Induction motor 4 2 1 Frequency Reference input 0V 1 1 T e r m i n a l M o d e K e y p a d M o d e Thermal overload for braking resistor to protect against fire risk This must be wired to...

Page 34: ...me compensation for the drive These are required for good performance in vector control modes A stationary autotune does not measure the power factor of the motor so the value on the motor nameplate must be entered into Pr 00 009 A rotating autotune should only be used if the motor is uncoupled A rotating autotune first performs a stationary autotune before rotating the motor at 2 3 base speed in ...

Page 35: ...ith the motor rated frequency to calculate the rated slip of induction machines in Hz Rated slip Hz Motor rated frequency Number of pole pairs x Motor rated speed 60 If Pr 00 007 is set to 0 or to synchronous speed slip compensation is disabled If slip compensation is required this parameter should be set to the nameplate value which should give the correct rpm for a hot machine Sometimes it will ...

Page 36: ...d to be set up accurately The drive can be made to measure these by performing an autotune see Pr 00 038 Autotune The drive can also be made to measure the stator resistance automatically every time the drive is enabled or the first time the drive is enabled after it is powered up by selecting one of the vector control voltage modes 0 Ur S The stator resistance is measured and the parameters for t...

Page 37: ... speed must be entered in Pr 00 007 Pr 05 008 The motor rated speed parameter should be set to the synchronous speed of the motor minus the slip speed This is normally displayed on the motor nameplate i e for a typical 18 5 kW 50 Hz 4 pole motor the motor rated speed would be approximately 1465 rpm The synchronous speed for a 50 Hz 4 pole motor is 1500 rpm so therefore the slip speed would be 35 r...

Page 38: ...frequency The maximum value for K1 is 1 05 so that above the knee of the characteristics the motor can operate continuously up to 105 current When the estimated temperature in Pr 04 019 reaches 100 the drive takes some action depending on the setting of Pr 04 016 If Pr 04 016 is 0 the drive trips when Pr 04 019 reaches 100 If Pr 04 016 is 1 the current limit is reduced to K 0 05 x 100 when Pr 04 0...

Page 39: ... 020 Over modulation enable is set to 1 the modulator will allow over modulation so that as the output frequency increases beyond the rated frequency the voltage continues to increase above the rated voltage This can be used for example To obtain high output frequencies with a low switching frequency which would not be possible with space vector modulation limited to unity modulation depth or In o...

Page 40: ...hen the drive will recognise the following file types through the drive parameter interface These files can be created on a card by the drive and then transferred to any other drive including derivatives If the Drive Derivative 11 028 is different between the source and target drives then the data is transferred but a C Pr trip is initiated It is possible for other data to be stored on the card bu...

Page 41: ...sferred to the destination drive by a NV Media Card when the voltage rating of the destination drive is different from the source drive and the file is a parameter file However drive rating dependent parameters will be transferred if only the current rating is different If drive rating dependant parameters are not transferred to the destination drive they will contain their default values Pr 02 00...

Page 42: ... bootable parameter data block by setting Pr mm 000 to 2001 and initiating a drive reset This data block is created in one operation and is not updated when further parameter changes are made Setting Pr mm 000 to 2001 will overwrite the data block 1 on the card if it already exists 9 2 11 8yyy Comparing the drive full parameter set with the NV Media Card values Setting 8yyy in Pr mm 000 will compa...

Page 43: ...formation on NV Media Card trips 9 5 Data block header information Each data block stored on a NV Media Card has header information detailing the following NV Media Card File Number 11 037 NV Media Card File Type 11 038 NV Media Card File Version 11 039 The header information for each data block which has been used can be viewed in Pr 11 038 to Pr 11 039 by increasing or decreasing the data block ...

Page 44: ...y programming 1 Frequency reference 2 Ramps 3 Frequency control 4 Torque and current control 5 Motor control 6 Sequencer and clock 7 Analog I O 8 Digital I O 10 Status and trips 11 Drive set up and identification 22 Menu 0 set up WARNING Coding Attribute RW Read Write can be written by the user RO Read only can only be read by the user Bit 1 bit parameter On or Off on the display Num Number can be...

Page 45: ... 020 04 024 04 026 10 008 10 009 10 017 Current limits 04 005 04 006 04 007 04 018 04 015 04 019 04 016 05 007 05 010 10 008 10 009 10 017 DC bus voltage 05 005 02 008 DC injection braking 06 006 06 007 06 001 Deceleration rates 02 020 02 021 to 02 029 02 004 02 035 to 02 037 02 008 06 001 10 030 10 031 10 039 02 009 Defaults 11 043 11 046 Digital I O Menu 8 Digital I O read word 08 020 Digital I ...

Page 46: ... 010 10 011 10 030 10 031 06 001 02 004 10 012 10 039 10 040 Relay output 08 008 08 018 08 028 Reset 10 033 10 034 10 035 10 036 10 001 S ramp 02 006 02 007 Sample rates 05 018 Security code 11 030 11 044 Skip speeds 01 029 01 030 01 031 01 032 01 033 01 034 01 035 Slip compensation 05 008 05 027 05 033 05 036 05 084 Status word 10 040 Supply 05 005 06 003 06 046 06 048 06 051 06 058 06 059 Switch...

Page 47: ...ive voltage rating dependent See Table 10 4 VM_AC_VOLTAGE_SET MIN 0 VM_ACCEL_RATE Maximum applied to the ramp rate parameters Units s 100 Hz s 1000 Hz s Max Frequency Range of MIN Open loop 0 0 Range of MAX Open loop 0 0 to 3200 0 Definition A maximum needs to be applied to the ramp rate parameters because the units are a time for a change of speed from zero to a defined level or to maximum speed ...

Page 48: ... 1100 00 Range of MAX 1100 00 Definition This variable minimum maximum defines the range of speed monitoring parameters To allow headroom for overshoot the range is set to twice the range of the speed references VM_FREQ MIN 2 x VM_SPEED_FREQ_REF MIN VM_FREQ MAX 2 x VM_SPEED_FREQ_REF MAX VM_MAX_SWITCHING_FREQUENCY Range applied to the maximum switching frequency parameters Units User units Range of...

Page 49: ...and a power factor of 0 85 the maximum current limit is 165 2 The rated active and rated magnetising currents are calculated from the power factor Pr 05 010 and motor rated current Pr 05 007 as rated active current power factor x motor rated current rated magnetising current 1 power factor2 x motor rated current MOTOR1_CURRENT_LIMIT_MAX Maximum current Motor rated current 2 PF 2 1 PF 100 VM_NEGATI...

Page 50: ...le minimum maximum is applied throughout the frequency and speed reference system so that the references can vary in the range from the minimum to maximum clamps VM_SPEED_FREQ_REF MIN VM_SPEED_FREQ_REF MAX Negative Reference Clamp Enable 01 008 VM_SPEED_FREQ_REF MAX 0 Maximum Reference Clamp 01 006 1 Maximum Reference Clamp 01 006 or Minimum Reference Clamp 01 007 whichever the larger VM_SPEED_FRE...

Page 51: ...g output as it allows the full scale output value to be defined by the user This maximum is subject to a limit of MOTOR1_CURRENT_LIMIT The maximum value VM_TORQUE_CURRENT_UNIPOLAR MAX varies between drive sizes with default parameters loaded For some drive sizes the default value may be reduced below the value given by the parameter range limiting VM_USER_CURRENT Range applied to torque reference ...

Page 52: ...y x trim 100 Analog Input 1 Analog Reference Preset Reference mm ppp mm ppp Key Read write RW parameter Read only RO parameter Input terminals Output terminals The parameters are all shown in their default settings 01 051 Power Up Keypad Control Mode Reference 1 20 Preset Selected Indicator Reserved Keypad Control Mode Reference 01 017 Reserved Preset References 01 028 Scan Timer 01 043 01 042 Pr ...

Page 53: ...amp Enable Reverse select 01 006 01 007 Sequencer Menu 6 Menu 8 RUN FORWARD RUN REVERSE Jog reference 01 005 x 1 01 008 01 006 01 007 01 007 01 006 01 006 01 006 01 006 01 007 01 071 01 070 Alternative reference Clamped reference 01 072 Alternative reference enable Pre skip Filter Reference Pre ramp reference Reference In Rejection Zone Reference On 01 002 01 003 01 011 Menu 2 01 035 Skip Referenc...

Page 54: ...set Reference 6 VM_SPEED_FREQ_REF Hz 0 00 Hz RW Num US 01 027 Preset Reference 7 VM_SPEED_FREQ_REF Hz 0 00 Hz RW Num US 01 028 Preset Reference 8 VM_SPEED_FREQ_REF Hz 0 00 Hz RW Num US 01 029 Skip Reference 1 0 00 to 550 00 Hz 0 00 Hz RW Num US 01 030 Skip Reference Band 1 0 00 to 25 00 Hz 0 50 Hz RW Num US 01 031 Skip Reference 2 0 00 to 550 00 Hz 0 00 Hz RW Num US 01 032 Skip Reference Band 2 0 ...

Page 55: ...rmation Mechanical installation Electrical installation Getting started Basic parameters Running the motor Optimization NV Media Card Advanced parameters Diagnostics UL Listing Unidrive M100 M101 Control User Guide 55 Issue Number 1 ...

Page 56: ...Mode Select N t N t Acceleration Reverse Accel Rate Forward Accel Rate Ramp Control 02 010 Acceleration Rate Selector 02 034 02 033 2 32 02 032 02 030 Acceleration Rate Selected 02 008 02 009 Standard Ramp Voltage Deceleration Fail Detection Disable 02 039 Ramp Rate Units mm ppp mm ppp Key Read write RW parameter Read only RO parameter Input terminals Output terminals The parameters are all shown ...

Page 57: ...Deceleration Rate 7 02 028 Deceleration Rate 8 01 050 Preset Selected Indicator 02 029 Jog Deceleration Rate 01 013 Jog Select 02 001 Post Ramp Reference 02 020 Deceleration Rate Selector Deceleration Rate Select Bits 02 037 02 036 02 035 02 031 Deceleration Rate Selected 02 041 S Ramp Set up Mode 02 044 Maximum Rate Of Change Of Acceleration 3 02 045 Maximum Rate Of Change Of Acceleration 4 02 02...

Page 58: ... 022 Deceleration Rate 2 RW Num US 02 023 Deceleration Rate 3 RW Num US 02 024 Deceleration Rate 4 RW Num US 02 025 Deceleration Rate 5 RW Num US 02 026 Deceleration Rate 6 RW Num US 02 027 Deceleration Rate 7 RW Num US 02 028 Deceleration Rate 8 RW Num US 02 029 Jog Deceleration Rate 0 0 to VM_ACCEL_RATE s 100 Hz 0 2 s 100 Hz RW Num US 02 030 Acceleration Rate Selected 0 to 8 RO Num ND NC PT 02 0...

Page 59: ... Frequency Upper Limit 10 006 At Frequency 10 004 0 1 01 010 Bipolar Reference Enable NOR 0 5Hz _ Over Speed Trip 1 0 20 01 006 03 008 Maximum Reference Clamp Over Frequency Threshold 03 008 0 mm ppp mm ppp Key Read write RW parameter Read only RO parameter Input terminals Output terminals The parameters are all shown in their default settings 02 001 01 011 Post Ramp Reference Reference on Hard Fr...

Page 60: ... 023 Hard Frequency Reference Select Off 0 or On 1 Off 0 RW Bit US 03 037 Frequency Output or PWM Output Scaling T10 0 000 to 4 000 1 000 RW Num US 03 038 Maximum Output Frequency T10 1 0 2 1 5 2 10 3 kHz 5 2 kHz RW Txt US 03 072 Motor Speed Percent 150 0 RO ND NC PT FI RW Read Write RO Read only Num Number parameter Bit Bit parameter Txt Text string Bin Binary parameter FI Filtered ND No default ...

Page 61: ...020 Percentage Load 04 002 04 020 10 017 04 019 Motor Protection Accumulator Motor Overload Alarm 10 039 Braking Resistor Thermal Accumulator 04 004 Final Current Reference Torque to current conversion 05 006 Output Frequency Final Torque Reference 05 001 Motor Rated Frequency 05 001 Motor map 2 01 Post Ramp Reference Output Frequency 02 001 Torque Mode Selector 04 011 04 013 04 014 P Gain I Gain ...

Page 62: ...ent Controller Kp Gain 0 00 to 4000 00 20 00 RW Num US 04 014 Current Controller Ki Gain 0 000 to 600 000 40 000 RW Num US 04 015 Motor Thermal Time Constant 1 1 to 3000 s 179 s RW Num US 04 016 Thermal Protection Mode 0 0 to 3 3 0 0 RW Bin US 04 017 Magnetising Current VM_DRIVE_CURRENT A RO Num ND NC PT FI 04 018 Final Current Limit VM_TORQUE_CURRENT RO Num ND NC PT 04 019 Motor Protection Accumu...

Page 63: ...01 Current Magnitude Magnetising Current Torque Producing Current Percentage Load Motormap 05 012 Autotune 05 014 Control Mode 05 001 Output Frequency 05 004 Motor RPM Slip Compensation 05 018 05 019 Maximum Switching Frequency High Stability Space Vector Modulation Hertz 05 020 05 035 Over Modulation Enable Auto Switching Frequency Change Diasble 05 031 Voltage Controller Gain mm ppp mm ppp Key R...

Page 64: ...nsient Inductance 0 000 to 500 000 mH 0 000 mH RW Num RA US 05 025 Stator Inductance 0 00 to 5000 00 mH 0 00 mH RW Num RA US 05 027 Enable Slip Compensation 150 0 100 0 RW Num US 05 031 Voltage Controller Gain 1 to 30 1 RW Num US 05 033 Slip Compensation Limit 0 00 to 10 00 Hz 10 00 Hz RW Num US 05 035 Auto switching Frequency Change Disable 0 to 2 0 RW Num US 05 036 Slip Compensation Filter 64 0 ...

Page 65: ...encer 06 001 06 003 06 008 06 009 Stop Mode Supply Loss Mode Hold Zero Frequency Catch A Spinning Motor 06 040 Enable Sequencer Latching 06 019 Date Time Selector 0 1 2 3 Set Po up Run Acc po 06 025 06 026 06 015 06 030 06 031 06 032 06 033 06 034 06 037 Jog Reverse Run Forward Reverse Run Reverse Jog Forward Run Forward Drive Enable 06 035 06 036 Forward Limit Switch 06 029 Hardware Enable Menu 8...

Page 66: ...022 Filter Change Required Change Done Off 0 or On 1 RW Bit ND NC 06 023 Time Before Filter Change Due 0 to 30000 Hours RO Num ND NC PT PS 06 024 Reset Energy Meter Off 0 or On 1 Off 0 RW Bit 06 025 Energy Meter MWh 999 9 MWh RO Num ND NC PT PS 06 026 Energy Meter kWh 99 99 kWh RO Num ND NC PT PS 06 027 Energy Cost Per kWh 0 0 to 600 0 0 0 RW Num US 06 028 Running Cost 32000 RO Num ND NC PT 06 029...

Page 67: ...old 0 to VM_DC_VOLTAGE_SET V 110 V drive 390 V 200 V drive 390 V 400 V drive 780 V RW Num RA US 06 075 Low Voltage Braking IGBT Threshold 0 to VM_DC_VOLTAGE_SET V 0 V RW Num RA US 06 076 Low Voltage Braking IGBT Threshold Select Off 0 or On 1 Off 0 RW Bit 06 077 Low DC Link Operation Off 0 or On 1 Off 0 RW Bit US 06 084 UTC Offset 24 00 Hours 0 00 Hours RW Num US 06 089 DC Injection Active Off 0 o...

Page 68: ...um ND NC PT 07 037 Temperature Nearest To Trip Level 0 to 29999 RO Num ND NC PT 07 051 Analog Input 1 Control T2 0 to 5 0 RW Num US 07 061 Analog Input 1 Minimum Reference T2 0 00 to 100 00 0 00 RW Num US 07 062 Analog Input 1 At Minimum Reference T2 100 00 0 00 RW Num US 07 063 Analog Input 1 Maximum Reference T2 0 00 to 100 00 100 00 RW Num US 07 064 Analog Input 1 At Maximum Reference T2 100 00...

Page 69: ...rmation Mechanical installation Electrical installation Getting started Basic parameters Running the motor Optimization NV Media Card Advanced parameters Diagnostics UL Listing Unidrive M100 M101 Control User Guide 69 Issue Number 1 ...

Page 70: ...nvert T10 Digital I O 1 State 08 001 10 003 At Zero Frequency T10 Digital I O 1 mm ppp mm ppp Key Read write RW parameter Read only RO parameter Input terminals Output terminals The parameters are all shown in their default settings Frequency or PWM output 0 or 1 2 or 3 T10 Digital I O 1 source destination A 08 021 T10 DI O 01 Source Destination B T11 Digital input 2 08 002 T11 Digital input 2 sta...

Page 71: ...y unprotected bit parameter 08 013 T12 Digital Input 3 Invert T12 Digital Input 3 State 08 003 06 030 Run forward T12 Digital Input 3 x 1 T12 DI3 Control 08 083 08 023 T12 DI 03 Destination B T12 Digital input 3 destination A Any unprotected bit parameter 08 014 T13 Digital Input 4 Invert T13 Digital Input 4 State 08 004 06 032 Run reverse T13 Digital Input 4 x 1 T13 DI4 Control 08 084 08 024 T13 ...

Page 72: ... motor Optimization NV Media Card Advanced parameters Diagnostics UL Listing 72 Unidrive M100 M101 Control User Guide Issue Number 1 Figure 10 10 Menu 8 logic relay 08 008 Relay 1 Output State Relay 1 Invert 0V x 1 08 018 Any bit parameter Relay 1 source B Relay 1 control Relay 1 Output Source A 10 001 Drive OK 08 128 08 098 08 028 ...

Page 73: ...igital Input 03 Destination A T12 0 000 to 30 999 50 Hz 6 030 60 Hz 6 034 RW Num DE PT US 08 024 Digital Input 04 Destination A T13 0 000 to 30 999 50 Hz 6 032 60 Hz 6 031 RW Num DE PT US 08 028 Relay 1 Output Source A 0 000 to 30 999 10 001 RW Num PT US 08 031 Digital I O 01 Output Mode T10 InPut 0 OutPut 1 Fr 2 PuLSE 3 OutPut 1 RW Txt US 08 043 24 V Supply Input State Off 0 or On 1 RO Bit ND NC ...

Page 74: ...Txt ND NC PT PS 10 022 Trip 2 0 to 255 RO Txt ND NC PT PS 10 023 Trip 3 0 to 255 RO Txt ND NC PT PS 10 024 Trip 4 0 to 255 RO Txt ND NC PT PS 10 025 Trip 5 0 to 255 RO Txt ND NC PT PS 10 026 Trip 6 0 to 255 RO Txt ND NC PT PS 10 027 Trip 7 0 to 255 RO Txt ND NC PT PS 10 028 Trip 8 0 to 255 RO Txt ND NC PT PS 10 029 Trip 9 0 to 255 RO Txt ND NC PT PS 10 030 Braking Resistor Rated Power 0 0 to 99999...

Page 75: ... 073 Trip 3 Sub trip Number 0 to 65535 RO Num ND NC PT PS 10 074 Trip 4 Sub trip Number 0 to 65535 RO Num ND NC PT PS 10 075 Trip 5 Sub trip Number 0 to 65535 RO Num ND NC PT PS 10 076 Trip 6 Sub trip Number 0 to 65535 RO Num ND NC PT PS 10 077 Trip 7 Sub trip Number 0 to 65535 RO Num ND NC PT PS 10 078 Trip 8 Sub trip Number 0 to 65535 RO Num ND NC PT PS 10 079 Trip 9 Sub trip Number 0 to 65535 R...

Page 76: ...Acc 5 LEVEL 0 0 RW Txt ND PT 11 046 Defaults Previously Loaded 0 to 2000 RO Num ND NC PT US 11 052 Serial Number LS 0 to 999999 RO Num ND NC PT 11 053 Serial Number MS 0 to 999999 RO Num ND NC PT 11 054 Drive Date Code 0 to 9999 RO Num ND NC PT 11 060 Maximum Rated Current 0 000 to 999 999 A RO Num ND NC PT 11 061 Full Scale Current Kc 0 000 to 999 999 A RO Num ND NC PT 11 063 Product Type 0 to 25...

Page 77: ...racters 3 2147483648 to 2147483647 RO Chr ND NC PT 11 094 Disable String Mode Off 0 or On 1 Off 0 RW Bit PT US 11 097 AI ID Code NonE 0 Sd CArd 1 RO Txt ND NC PT 11 098 24V Alarm Loss Enable Off 0 or On 1 Off 0 RW Bit US Parameter Range Ú Default Ö Type OL OL RW Read Write RO Read only Num Number parameter Bit Bit parameter Txt Text string Bin Binary parameter FI Filtered ND No default value NC No...

Page 78: ...m PT US 22 024 Parameter 00 024 Set up 0 000 to 30 999 0 000 RW Num PT US 22 025 Parameter 00 025 Set up 0 000 to 30 999 11 030 RW Num PT US 22 026 Parameter 00 026 Set up 0 000 to 30 999 0 000 RW Num PT US 22 027 Parameter 00 027 Set up 0 000 to 30 999 1 051 RW Num PT US 22 028 Parameter 00 028 Set up 0 000 to 30 999 2 004 RW Num PT US 22 029 Parameter 00 029 Set up 0 000 to 30 999 0 000 RW Num P...

Page 79: ...PT US 22 067 Parameter 00 067 Set up 0 000 to 30 999 0 000 RW Num PT US 22 068 Parameter 00 068 Set up 0 000 to 30 999 0 000 RW Num PT US 22 069 Parameter 00 069 Set up 0 000 to 30 999 5 040 RW Num PT US 22 070 Parameter 00 070 Set up 0 000 to 30 999 0 000 RW Num PT US 22 071 Parameter 00 071 Set up 0 000 to 30 999 0 000 RW Num PT US 22 072 Parameter 00 072 Set up 0 000 to 30 999 0 000 RW Num PT U...

Page 80: ... a trip trip source Some trips only contain a trip string whereas some other trips have a trip string along with a sub trip number which provides the user with additional information about the trip A trip can be generated from a control system or from a power system The sub trip number associated with the trips listed in Table 11 1 is in the form xxyzz and used to identify the source of the trip T...

Page 81: ...rd data location already contains data 179 The C d E trip indicates that an attempt has been made to store data on a NV Media Card in a data block which already contains data Recommended actions Erase the data in data location Write data to an alternative data location C dAt NV Media Card data not found 183 The C dAt trip indicates that an attempt has been made to access a non existent file on the...

Page 82: ...correctly This trip can be suppressed by setting Pr mm 000 to 9666 and resetting the drive C tyP NV Media Card parameter set not compatible with current drive mode 187 The C tyP trip is produced during a compare if the drive mode in the data block on the NV Media Card is different from the current drive mode This trip is also produced if an attempt is made to transfer parameters from a NV Media Ca...

Page 83: ...the drive is not enabled when defaults are being loaded dEr E Derivative file error 246 Derivative file error with sub trips Recommended actions Contact the supplier of the drive Trip Diagnosis Sub trip Reason Comments 1 The derivative file is missing or is invalid Occurs when the drive powers up Load valid derivative file matching the control board hardware 2 The derivative file does not match th...

Page 84: ...an over range write 7 Attempted read from write only parameter 30 The image has failed because either its CRC is incorrect or there are less than 6 bytes in the image or the image header version is less than 5 Occurs when the drive powers up or the image is programmed The image tasks will not run 31 The image requires more RAM for heap and stack than can be provided by the drive As 30 32 The image...

Page 85: ... the trip persists return drive to supplier Et An External trip is initiated 6 An Et trip has occurred The cause of the trip can be identified from the sub trip number displayed after the trip string See table below Recommended actions Check the value of Pr 10 032 Select dest or enter 12001 in Pr mm 000 and check for a parameter controlling Pr 10 032 FAn F Fan fail 173 This trip cannot be reset un...

Page 86: ... Interrupt crash The HF08 trip indicates that a CPU interrupt crash has occurred This trip indicates that the control PCB on the drive has failed The crash level is indicated by the sub trip number Recommended actions Hardware fault Contact the supplier of the drive HF09 Data processing error Free store overflow The HF09 trip indicates that a free store overflow has occurred This trip indicates th...

Page 87: ... overload has timed out The value in Braking Resistor Thermal Accumulator 10 039 is calculated using Braking Resistor Rated Power 10 030 Braking Resistor Thermal Time Constant 10 031 and Braking Resistor Resistance 10 061 The It br trip is initiated when the Braking Resistor Thermal Accumulator 10 039 reaches 100 Recommended actions Ensure the values entered in Pr 10 030 Pr 10 031 and Pr 10 061 ar...

Page 88: ...09 Pr 05 010 Pr 05 011 Disable slip compensation Pr 05 027 0 Disable dynamic V to F operation Pr 05 013 0 Select fixed boost Pr 05 014 Fixed Select high stability space vector modulation Pr 05 019 1 Disconnect the load and complete a rotating autotune Pr 05 012 Oht C Control stage over temperature 219 This trip indicates that a control stage over temperature has been detected if Cooling Fan contro...

Page 89: ...p cannot be reset until 10s after the trip was initiated Recommended actions checks Increase acceleration deceleration rate If seen during autotune reduce the voltage boost Check for short circuit on the output cabling Check integrity of the motor insulation using an insulation tester Is the motor cable length within limits for the frame size Reduce the values in the current loop gain parameters O...

Page 90: ...ing on voltage rating of the drive as shown below Sub trip Identification Recommended actions Increase deceleration ramp Pr 00 004 Decrease the braking resistor value staying above the minimum value Check nominal AC supply level Check for supply disturbances which could cause the DC bus to rise Check motor insulation using an insulation tester Trip Diagnosis Sub trip Reason 1 U phase detected as d...

Page 91: ...ded actions Hardware fault Contact the supplier of the drive Pd S Power down save error 37 The Pd S trip indicates that an error has been detected in the power down save parameters saved in non volatile memory Recommended actions Perform a 1001 save in Pr mm 000 to ensure that the trip doesn t occur the next time the drive is powered up Trip Diagnosis Source xx y zz Description Control system 00 0...

Page 92: ...uce the motor load Disable the phase loss detection set Pr 06 047 to 2 PSU Internal power supply fault 5 The PSU trip indicates that one or more internal power supply rails are outside limits or overloaded Recommended actions There is a hardware fault within the drive return the drive to the supplier r b ht Hot rectifier brake 250 Over temperature detected on input rectifier or braking IGBT Recomm...

Page 93: ...phase to phase resistance at the motor terminals Ensure the stator resistance of the motor falls within the range of the drive model Select fixed boost mode Pr 05 014 Fd and verify the output current waveforms with an oscilloscope Replace the motor So St Soft start relay failed to close soft start monitor failed 226 The So St trip indicates that the soft start relay in the drive failed to close or...

Page 94: ...from the sub trip number Recommended actions Ensure the motor is free to turn i e mechanical brake is released U OI User OI ac 8 The U OI trip is initiated if the output current of the drive exceeds the trip level set by User Over Current Trip Level 04 041 U S User Save error not completed 36 The U S trip indicates that an error has been detected in the user save parameters saved in non volatile m...

Page 95: ...ip number then zero is stored in the sub trip log Alarm string Description br res Brake resistor overload Braking Resistor Thermal Accumulator 10 039 in the drive has reached 75 0 of the value at which the drive will trip OV Ld Motor Protection Accumulator 04 019 in the drive has reached 75 0 of the value at which the drive will trip and the load on the drive is 100 d OV Ld Drive over temperature ...

Page 96: ...s the following read only parameters are frozen until the trip is cleared This is to help diagnose the cause of the trip If the parameters are not required to be frozen then this can be disabled by setting bit 4 of Pr 10 037 Parameter Description 01 001 Frequency reference 01 002 Pre skip filter reference 01 003 Pre ramp reference 01 069 Reference in rpm 01 070 Clamped reference 02 001 Post ramp r...

Page 97: ... electric shock the equipment should be examined and replaced if damaged If burnout of the current element of an overload relay occurs the complete overload relay must be replaced Integral solid state short circuit protection does not provide branch circuit protection Branch circuit protection must be provided in accordance with the National Electrical Code and any additional local codes DYNAMIC B...

Page 98: ...Menu 06 Sequencer and clock 66 Menu 07 Analog I O 68 Menu 08 Digital I O 70 Menu 10 Status and trips 74 Menu 11 General drive set up 76 Menu 22 Additional Menu 0 set up 78 Menu structure 18 Minimum connections to get the motor running in any operating mode 33 Mode parameter 13 Motor running the motor 32 Motor number of poles 35 Motor rated current 35 Motor rated current maximum 38 Motor rated freq...

Page 99: ...Unidrive M100 M101 Control User Guide 99 Issue Number 1 T Trip 80 Trip History 95 Trip Indications 80 U User Security 20 V Voltage mode 36 37 W Warnings 6 ...

Page 100: ...0478 0352 01 ...

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