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3.5.2

Tank connection with loose flange (plate design)

The transmitter is delivered with head, flange and probe assembled into one unit. If, for
some reason, these parts have been disassembled, mount the transmitter as described
below.

Prerequisites

Note

PTFE covered probes must be handled carefully to prevent damage to the coating.

Procedure

1. Mount the flange on the probe and tighten the flange nut.

60 mm

2. Place a suitable gasket on top of the tank flange.

3. Lower the probe with flange into the tank.

4. Tighten bolts and nuts with sufficient torque for the flange and gasket choice.

Mechanical installation

Reference Manual

April 2019

00809-0100-4530

70

Rosemount 5300 Level Transmitter

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Summary of Contents for Rosemount 5300 Series

Page 1: ...Reference Manual 00809 0100 4530 Rev FA April 2019 Rosemount 5300 Level Transmitter Guided Wave Radar ...

Page 2: ...rstand the contents before installing using or maintaining this product For technical assistance contacts are listed below Customer Central Technical support quoting and order related questions United States 1 800 999 9307 7 00 am to 7 00 pm CST Asia Pacific 65 777 8211 North American Response Center Equipment service needs 1 800 654 7768 24 hours a day includes Canada Outside of these areas conta...

Page 3: ... be taken to prevent electrostatic discharge Eliminate the risk of Electrostatic Discharge ESD discharge prior to dismounting the transmitter head Probes may generate an ignition capable level of electrostatic charge under extreme conditions During any type of installation or maintenance in a potentially explosive atmosphere the responsible person should make sure that any ESD risks are eliminated...

Page 4: ...th Part 15 of the FCC Rules Operation is subject to the following conditions This device may not cause harmful interference This device must accept any interference received including interference that may cause undesired operation 4 ...

Page 5: ...n tank 67 3 6 Anchor the probe 88 Chapter 4 Electrical installation 93 4 1 Safety messages 93 4 2 Cable conduit entries 94 4 3 Grounding 94 4 4 Cable selection 95 4 5 Hazardous areas 96 4 6 4 20 mA HART communication 96 4 7 HART to Modbus converter HMC 99 4 8 FOUNDATION Fieldbus 105 4 9 Connect wiring and power up 107 4 10 Optional devices 110 Chapter 5 Configuration 113 5 1 Safety messages 113 5 ...

Page 6: ...and troubleshooting tools 194 7 10 Application challenges 224 7 11 Upgrade the HART to Modbus Converter firmware using Rosemount Radar Master 234 7 12 Replace the transmitter head 237 7 13 Changing a probe 238 7 14 Service support 242 Chapter 8 Safety Instrumented Systems 4 20 mA only 245 8 1 Safety messages 245 8 2 Terms and definitions 246 8 3 Safety Instrumented System SIS certification 246 8 4...

Page 7: ...raine 371 B 16 Uzbekistan 371 B 17 Combinations 372 B 18 Additional certifications 372 B 19 Pattern Approval 374 B 20 Conduit plugs and adapters 374 B 21 Installation drawings 376 Appendix C Configuration parameters 381 C 1 Menu tree 381 C 2 Basic configuration parameters 385 Appendix D Advanced configuration 397 D 1 Safety messages 397 D 2 User defined upper reference point 397 D 3 Probe end proj...

Page 8: ...Resource Transducer Block 445 I 1 Overview 445 I 2 Parameters and descriptions 445 I 3 Alerts 450 I 4 Alarm priority 452 I 5 Process alarms 453 I 6 Recommended actions for alerts 453 Appendix J Analog Input Block 457 J 1 Analog Input block 457 J 2 Simulation 461 J 3 Damping 461 J 4 Signal conversion 462 J 5 Block errors 463 J 6 Modes 464 J 7 Alarm detection 464 J 8 Advanced features 465 J 9 Config...

Page 9: ... 4 20 mA only contains identification commissioning maintenance and operations information for safety certified transmitter used in Safety Instrumented Systems SIS applications Specifications and reference data supplies reference and specification data as well as ordering information Product certifications contains hazardous locations certifications and approval drawings Configuration parameters p...

Page 10: ...bes the operation of the HART to Modbus Converter HMC 1 2 Product recycling disposal Recycling of equipment and packaging should be taken into consideration The product and packaging should be disposed of in accordance with local and national legislation Introduction Reference Manual April 2019 00809 0100 4530 10 Rosemount 5300 Level Transmitter ...

Page 11: ... The reflection intensity depends on the dielectric constant of the product Media with a high dielectric constant gives better reflection signal amplitude and a longer measuring range Signal amplitude thresholds are used to separate the measurement signal from disturbing echoes and noise The dielectric constant of the product is used for setting the automatically calculated amplitude thresholds Se...

Page 12: ...makes the Rosemount 5300 Level Transmitters suitable for a wide range of applications Boiling conditions with vapor and turbulence The Rosemount 5300 Level Transmitter works well in boiling conditions with vapor and turbulence If there are disturbing objects in the vicinity of the transmitter the coaxial probe is particularly suitable Separators accumulators and production tanks The Rosemount 5302...

Page 13: ...ith the radar pulse concentrated near the probe It can be equipped with probes that are unaffected by high and narrow openings or nearby objects Ammonia LNG and LPG tanks Guided wave radar technology provides reliable measurements in ammonia LNG and LPG tanks Reference Manual Transmitter overview 00809 0100 4530 April 2019 Reference Manual 13 ...

Page 14: ...mitter housing containing advanced electronics and software for signal processing SST housing is preferred for harsh environment applications such as off shore platforms or other locations where the housing can be exposed to corrodents such as salt solutions and caustics The radar electronics produces an electromagnetic pulse which is guided by the probe It comes with flange threaded or Tri Clamp ...

Page 15: ...ns D Probe E Dual compartment housing F Threaded process connections G BSPP G H NPT I Flexible single lead with weight J Rigid single lead K Flexible twin lead with weight L Rigid twin lead M Coaxial N Large coaxial O Segmented rigid single lead probe P HTHP version Reference Manual Transmitter overview 00809 0100 4530 April 2019 Reference Manual 15 ...

Page 16: ...l Rosemount 333 HART Tri Loop the digital HART signal can be converted into three additional 4 20 mA analog signals With the HART protocol multidrop configuration is possible In this case communication is restricted to digital since current is fixed to the 4 mA minimum value The transmitter can be combined with the Emerson Wireless 775 THUM Adapter to wirelessly communicate HART data with IEC 6259...

Page 17: ...Language EDDL functionality Figure 2 4 HART System Architecture A Integral display B Rosemount 5300 Level Transmitter C 4 20 mA HART D Rosemount 751 Field Signal Indicator E Handheld communicator F 3 x 4 20 mA G Rosemount 333 HART Tri Loop H HART modem I Rosemount Radar Master or AMS Suite J DCS Note For HART communication a minimum load resistance of 250 Ohm within the loop is required Reference ...

Page 18: ...intenance G Display H H2 High speed field bus I H1 Low speed field bus J Fieldbus modem K PC with Rosemount Radar Master L Max cable length 6200 ft 1900 m Note Intrinsically safe installations may allow fewer devices per I S barrier due to current limitations Transmitter overview Reference Manual April 2019 00809 0100 4530 18 Rosemount 5300 Level Transmitter ...

Page 19: ... the appropriate probe for the Rosemount 5300 Level Transmitter Table 2 1 Probe Selection Guide G Good NR Not Recommended AD Application Dependent consult factory Rigid single lead segmented rigid single lead Flexible single lead Coaxial Large coaxial Rigid twin lead Flexible twin lead Measurements Level G G G G G G Interface liquid liquid G G G G G G Process medium characteristics Changing densit...

Page 20: ...id with very low dielectric constants see also Table A 3 G G 2 G G G G 2 Coating sticky liquids AD 3 AD NR AD NR NR Viscous liquids AD 3 G NR AD AD AD Crystallizing liquids AD AD NR AD NR NR Solids granules powders AD G NR NR NR NR Fibrous liquids G G NR AD NR NR Tank environment considerations Probe is close 12 in 30 cm to tank wall disturbing objects AD AD G G G G Probe might touch tank wall noz...

Page 21: ... top fluid will degrade the accuracy of the interface measurement 2 Limited measuring range 3 For viscous or sticky applications it is not recommended to use centering discs mounted along the probe 2 6 Measuring range The measuring range depends on probe type dielectric constant of the product and installation environment and is limited by the Blind Zones at the very top and bottom of the probe In...

Page 22: ...Zero Reference Point Note Measurements may not be possible in the Blind Zones and measurements close to the Blind Zones will have reduced accuracy Therefore the 4 20 mA points should be configured outside these zones Related information Accuracy over measuring range Transmitter overview Reference Manual April 2019 00809 0100 4530 22 Rosemount 5300 Level Transmitter ...

Page 23: ... the noise and when to clean the probe 2 7 2 Bridging Heavy product build up results in bridging between the two probes in a twin lead version or between the pipe and inner rod for coaxial probes and may cause erroneous level readings so it must be prevented A single lead probe is recommended in these situations 2 7 3 Foam The Rosemount 5300 Level Transmitter measurement in foamy applications depe...

Page 24: ...ost all applications but depending on the application and installation geometries a coaxial probe or a twin probe may be a better fit For measuring the interface level the transmitter uses the residual wave of the first reflection Part of the wave which was not reflected at the upper product surface continues until it is reflected at the lower product surface The speed of this wave depends fully o...

Page 25: ...ead probes are used Avoid physical contact between probes and agitators as well as applications with strong fluid movement unless the probe is anchored If the probe is able to move 1 ft 30 cm from any object such as an agitator during operation the probe tie down is recommended To stabilize the probe for side forces a weight may be hung at the probe end flexible probes only or fix guide the probe ...

Page 26: ...Transmitter overview Reference Manual April 2019 00809 0100 4530 26 Rosemount 5300 Level Transmitter ...

Page 27: ... ensure the safety of the personnel performing the operations Information that potentially raises safety issues is indicated by a warning symbol Refer to the following safety messages before performing an operation preceded by this symbol Reference Manual Mechanical installation 00809 0100 4530 April 2019 Reference Manual 27 ...

Page 28: ...le level of electrostatic charge under extreme conditions During any type of installation or maintenance in a potentially explosive atmosphere the responsible person should make sure that any ESD risks are eliminated before attempting to separate the probe from the transmitter head Any substitution of non authorized parts or repair other than exchanging the complete transmitter head or probe assem...

Page 29: ...ld be considered when mounting the transmitter Do not mount close to inlet pipes Do not mount close to agitators If the probe can move to within 12 in 30 cm away from an agitator the probe should be anchored If the probe tends to sway due to turbulent conditions in the tank the probe should be anchored Avoid mounting close to heating coils Position the probe such that it is subject to a minimum of...

Page 30: ...higher tensile strength The probe should have a sag of 1 in 100 in 10 mm m to prevent probe damage See Anchor the probe for more information Avoid anchoring in solids tanks over 98 ft 30 m in height since tensile loads are much stronger for anchored probes see Considerations for solid applications Product build up on the silo walls near the probe may interfere with measurements Choose a mounting p...

Page 31: ...es greater on probes with tie down than on probes with ballast weights 1 PTFE coated probes are not recommended for solid applications Guidelines for the tensile load from free flowing solids acting on a suspended probe without any tie down or weight in a smooth metallic wall silo as shown in Table 3 2 and Table 3 3 A safety factor of 2 is included for the figures Consult your local Emerson repres...

Page 32: ...tic pellets it is recommended that the probe end is grounded 3 2 4 Free space requirement For easy access to the transmitter make sure it is mounted with sufficient service space For maximum measurement performance the transmitter should not be mounted close to the tank wall or near other objects in the tank If the probe is mounted close to a wall nozzle or other tank obstruction noise might appea...

Page 33: ...ge coaxial 1 N A 0 in 0 mm Rigid twin lead N A 4 in 100 mm Flexible twin N A 4 in 100 mm 1 Minimum clearance from tank bottom for the coaxial large coaxial and rigid single probes is 0 2 in 5 mm 2 Applies to measurements with DC 1 4 or lower 3 2 5 Flange connection on nozzles Figure 3 4 Mounting in Nozzles A Hold Off Distance UNZ B Avoid nozzles with reducer unless using coaxial probe C Make sure ...

Page 34: ...obe diameter 2 in 50 mm Recommended nozzle height H 2 4 in 100 mm nozzle diameter 3 N A 4 in 100 mm nozzle diameter 1 The Trim Near Zone TNZ function may be necessary or an Hold Off Distance Upper Null Zone UNZ setup may be required to mask the nozzle 2 Longer nozzles may be used in certain applications Consult your local Emerson representative for details 3 For nozzles taller than 4 in 100 mm the...

Page 35: ...mum Chamber Still Pipe Diameters for Different Probes Probe type Recommended diameter Minimum diameter Rigid single segmented rigid single 3 or 4 in 75 or 100 mm 2 in 50 mm Flexible single 4 in 100 mm Consult your local Emerson representative Rigid twin 1 3 or 4 in 75 or 100 mm 2 in 50 mm Flexible twin 1 4 in 100 mm Consult your local Emerson representative Coaxial 3 or 4 in 75 or 100 mm 1 5 in 37...

Page 36: ...nt 9901 allows external mounting of process level instrumentation It supports a variety of process connections and optional drain and vent connections The Rosemount 9901 chamber is designed to the ASME B31 3 standard and is Pressure Equipment Directive PED compliant Use option code XC to order together with the Rosemount 5300 Series Transmitters Mechanical installation Reference Manual April 2019 ...

Page 37: ...er to center dimension 30 in 770 mm Center to center dimension 10 in 260 mm Rosemount 9901 with option G2 2 Center to center dimension 36 in 920 mm Center to center dimension 21 in 530 mm 1 For use with Dynamic Vapor Compensation probe and short reference reflector GWR option code R1 2 For use with Dynamic Vapor Compensation probe and long reference reflector GWR option code R2 Use a centering dis...

Page 38: ... 50 mm and the diameter is 1 5 in 37 5 mm The option code is W2 PTFE covered probes are not recommended for chamber pipe installations Existing chamber A Rosemount 5300 Level Transmitter is the perfect replacement in an existing displacer chamber Proprietary flanges are offered enabling use of existing chambers to make installation easy Figure 3 8 Existing Displacer Chamber A Replace chamber flang...

Page 39: ...e length 2 For other manufacturers there are small variations This is an approximate value actual length should be verified 3 Lengths vary depending on model SG and rating and should be verified For additional information see the Replacing Displacers with Guided Wave Radar Technical Note Insulation of the chamber For hot applications the chamber should always be insulated to prevent personal injur...

Page 40: ...nce in proximity of the installation e g electrical motors stirrers servo mechanisms Figure 3 10 Avoid Electromagnetic Disturbances For clean liquids use a coaxial probe to reduce effect of potential electrical disturbances Figure 3 11 Coaxial Probe in an Open Air Application Mechanical installation Reference Manual April 2019 00809 0100 4530 40 Rosemount 5300 Level Transmitter ...

Page 41: ...ion in Concrete Silos A Metal 3 2 9 Minimum distance between two single probes When installing multiple Rosemount 5300 Level Transmitters with single probes in the same tank make sure to place the devices at proper distance from each other to avoid the risk of interference caused by cross talk Table 3 9 provides recommended minimum distance between two probes A coaxial probe or a probe installed i...

Page 42: ...SD systems Figure 3 15 shows a common example of an Emergency Shutdown ESD system in a separator High high and low low transmitters act as redundant safeguards They will trigger emergency shutdowns or redirect flow of the application In addition there are one or several process control units that continuously measure and report the actual level in the tank to the host system and operators The high...

Page 43: ... Figure 3 16 High High Unit A 20 mA B 4 mA C Shutdown D Warning Low low unit The distance from flange to upper inlet must be at least 20 in 500 mm If this requirement is not met a spool piece can be added When the requirement of 20 in 500 mm is met an Upper Null Zone UNZ of 14 in 350 mm must be configured so that any disturbance in the near zone above the upper inlet is ignored Reference Manual Me...

Page 44: ...r application conditions and limitations refer to the applicable shipboard approval 3 3 Shorten the probe 3 3 1 Shorten the flexible single twin lead probe Prerequisites Note The PTFE covered probes must not be cut in field Make sure that at least 1 6 in 40 mm of the cable is inserted when the weight is replaced Mechanical installation Reference Manual April 2019 00809 0100 4530 44 Rosemount 5300 ...

Page 45: ...n order to avoid the cables to unwind 4 Cut the probe If necessary remove a spacer to make room for the weight 5 Slide the weight down to the required cable length 6 Tighten the screws Table 3 10 Required Torque and Hex Key Dimensions Probe Required torque Hex key dimension Flexible twin lead 4 4 ft lb 6 Nm 4 mm Flexible single lead 4 mm wire stainless steel 3 7 ft lb 5 Nm 4 mm 4 mm wire Alloy C 2...

Page 46: ... configuration to the new probe length Related information Probe length 3 3 2 Shorten the rigid single lead probe Prerequisites The minimum probe length is 15 7 in 400 mm Note The PTFE covered probes must not be cut in field Note Make sure the lead is fixed while cutting Procedure 1 Mark where to cut the probe 1 2 3 4 5 6 7 8 0 2 Cut the probe at the mark Mechanical installation Reference Manual A...

Page 47: ...ter shortening the probe make sure to update the transmitter configuration to the new probe length Related information Probe length Reference Manual Mechanical installation 00809 0100 4530 April 2019 Reference Manual 47 ...

Page 48: ...be length 20 5 in 520 mm F Minimum probe length 15 7 in 400 mm Procedure Cut the rods to the desired length You may cut up to 19 7 in 500 mm from the probe end for probe length L above 46 5 in 1180 mm For probe length 20 5 to 46 5 in 520 to 1180 mm the minimum length is 20 5 in 520 mm For probe length 15 7 to 20 5 in 400 to 520 mm the minimum length is 15 7 in 400 mm Postrequisites After shortenin...

Page 49: ...red probe length L 49 in 1250 mm C Maximum shortening length 23 6 in 600 mm D Minimum probe length 15 7 in 400 mm Procedure 1 Mark where to cut the probe Pipes longer than 49 in 1250 mm can be shortened by as much as 23 6 in 600 mm Pipes shorter than 49 in 1250 mm can be cut as long as the remaining length is not less than 15 7 in 400 mm Reference Manual Mechanical installation 00809 0100 4530 Apr...

Page 50: ...5 Cut the rod inside the tube Make sure the rod is fixed with the centering piece while cutting Postrequisites After shortening the probe make sure to update the transmitter configuration to the new probe length Related information Probe length 3 3 5 Shorten the large coaxial probe Related information Probe length Mechanical installation Reference Manual April 2019 00809 0100 4530 50 Rosemount 530...

Page 51: ...ponents A Set screw M4 2 pcs B Outer pipe C Set screw M5 D Inner probe one to three pieces depending on probe length E Split pin F Centering disc G Bushing Reference Manual Mechanical installation 00809 0100 4530 April 2019 Reference Manual 51 ...

Page 52: ...arge coaxial probe 2100 L 4100 300 X 1960 Cutting can be performed Follow instruction Shorten the large coaxial probe 1960 X 2055 A new inner probe segement must be ordered contact your local Emerson representative 2055 X 4100 Cutting can be performed Follow instruction Shorten the large coaxial probe 4100 L 6000 300 X 1960 Cutting can be performed Follow instruction Shorten the large coaxial prob...

Page 53: ...Follow instruction Shorten the large coaxial probe 77 2 X 80 9 A new inner probe segement must be ordered contact your local Emerson representative 80 9 X 152 0 Cutting can be performed Follow instruction Shorten the large coaxial probe 152 0 X 155 7 A new inner probe segement must be ordered contact your local Emerson representative 155 7 L 236 2 Cutting can be performed Follow instruction Shorte...

Page 54: ...c Slide the outer pipe down approximately 20 cm 2 Loosen the inner probe a Unscrew the set screw PP b Unscrew the inner probe counterclockwise Mechanical installation Reference Manual April 2019 00809 0100 4530 54 Rosemount 5300 Level Transmitter ...

Page 55: ... sleeve and locking pin for later use 4 Pull the inner probe all the way through the outer pipe 5 Mark where to cut the outer pipe 1 2 3 4 5 6 7 8 0 Reference Manual Mechanical installation 00809 0100 4530 April 2019 Reference Manual 55 ...

Page 56: ... the inner probe Collect the split pin centering disc and bushing Keep all three parts safe for later use 8 Mark where to cut the inner probe 1 2 3 4 5 6 7 8 0 PP Mechanical installation Reference Manual April 2019 00809 0100 4530 56 Rosemount 5300 Level Transmitter ...

Page 57: ...a Place the drilling fixture aligned at the end of the inner probe b Drill all the way throught the fixture 90 11 Remove sharp edges and burrs 12 Remount the bushing and centering disc and fit the split pin in the aligned holes Reference Manual Mechanical installation 00809 0100 4530 April 2019 Reference Manual 57 ...

Page 58: ...ll centering discs are in good shape and the probe segments are tightened 15 Slide the inner probe through the outer pipe 16 HP C probes only Insert the locking pin into the aligned holes Mechanical installation Reference Manual April 2019 00809 0100 4530 58 Rosemount 5300 Level Transmitter ...

Page 59: ...he PTFE sleeve while keeping the locking pin in a horizontal position 18 Tighten the inner probe 19 Tighten the set screw PP 7RUTXH IW OE 1P Reference Manual Mechanical installation 00809 0100 4530 April 2019 Reference Manual 59 ...

Page 60: ... Centering disc for pipe installations To prevent the probe from contacting the chamber or pipe wall centering discs are available for flexible single rigid single and flexible twin lead probes The disc is attached to the end of the probe Discs are made of stainless steel Alloy C 276 Duplex 2205 or PTFE The centering disc in PTFE is not available for HTHP probes Mechanical installation Reference M...

Page 61: ...sc it is important that it fits correctly in the chamber pipe See Figure 3 24 for Dimension D Table 3 14 shows which centering disc diameter to choose for a particular pipe Table 3 15 shows which centering disc diameter to choose for a Rosemount 9901 Chamber Figure 3 24 Dimension D for Centering Discs Table 3 13 Centering Discs Dimensions Disc size Actual disc diameter D 2 in 1 8 in 45 mm 3 in 2 7...

Page 62: ...bers Chamber size Chamber rating Centering disc 3 in Up to Class 600 PN 100 3 in Class 900 1500 PN160 250 2 in 3 in T piece Up to Class 600 PN 100 2 in 4 in Up to Class 600 PN 100 4 in Class 900 1500 PN160 250 3 in To avoid bending the probe rigid probes or twisting and coming into contact with the chamber wall flexible probes a small clearance distance between centering disc and chamber bottom is...

Page 63: ...mber bottom is recommended 3 4 1 Mount a centering disc on flexible single twin lead probe Prerequisites Note When using centering discs made of PTFE note that the maximum temperature is 482 F 250 C Procedure 1 Mount the centering disc at the end of the weight Reference Manual Mechanical installation 00809 0100 4530 April 2019 Reference Manual 63 ...

Page 64: ... on rigid single lead probe 8 mm Note Centering discs shall not be used with PTFE covered probes Procedure 1 Drill one hole using the drilling fixture included in your shipment Mechanical installation Reference Manual April 2019 00809 0100 4530 64 Rosemount 5300 Level Transmitter ...

Page 65: ...Do not mount the washer A if the centering disc material is PTFE Alloy C 276 Duplex 2205 or Alloy 400 3 Insert the split pin through the bushing and the probe 4 Secure the split pin Reference Manual Mechanical installation 00809 0100 4530 April 2019 Reference Manual 65 ...

Page 66: ...in your shipment 2 Mount the bushings and centering disc at the probe end 3 Adjust distance by shifting hole for split pin in lower bushing 0 16 in 4 mm 0 08 in 2 mm 4 Insert the split pins through the bushings and the probe Mechanical installation Reference Manual April 2019 00809 0100 4530 66 Rosemount 5300 Level Transmitter ...

Page 67: ...lamp connection 3 5 1 Tank connection with flange Prerequisites Note PTFE covered probes must be handled carefully to prevent damage to the coating Procedure 1 Place a suitable gasket on top of the tank flange Note Gasket should not be used for PTFE covered probe with protective plate Reference Manual Mechanical installation 00809 0100 4530 April 2019 Reference Manual 67 ...

Page 68: ...th flange into the tank 3 Tighten bolts and nuts with sufficient torque for the flange and gasket choice 4 Loosen the nut that connects the transmitter head to the probe slightly Mechanical installation Reference Manual April 2019 00809 0100 4530 68 Rosemount 5300 Level Transmitter ...

Page 69: ... housing so the cable entries display face the desired direction 6 Tighten the nut 55 mm Torque 30 ft lb 40 Nm Postrequisites Connect the wiring Reference Manual Mechanical installation 00809 0100 4530 April 2019 Reference Manual 69 ...

Page 70: ...s Note PTFE covered probes must be handled carefully to prevent damage to the coating Procedure 1 Mount the flange on the probe and tighten the flange nut 60 mm 2 Place a suitable gasket on top of the tank flange 3 Lower the probe with flange into the tank 4 Tighten bolts and nuts with sufficient torque for the flange and gasket choice Mechanical installation Reference Manual April 2019 00809 0100...

Page 71: ...red probes must be handled carefully to prevent damage to the coating Procedure 1 For adapters with BSPP G threads place a suitable gasket on top of the tank flange 2 For adapters with NPT threads use anti seize paste or PTFE tape according to your site procedures Reference Manual Mechanical installation 00809 0100 4530 April 2019 Reference Manual 71 ...

Page 72: ...nk 4 Loosen the nut that connects the transmitter head to the probe slightly 60 mm 5 Screw the adapter into the process connection 52 mm 60 mm Mechanical installation Reference Manual April 2019 00809 0100 4530 72 Rosemount 5300 Level Transmitter ...

Page 73: ...ion 7 Tighten the nut 60 mm Torque 30 ft lb 40 Nm Postrequisites Connect the wiring 3 5 4 Bracket mounting Procedure 1 Mount the bracket to the pipe wall On pipe 4X A Horizontal pipe B Vertical pipe Reference Manual Mechanical installation 00809 0100 4530 April 2019 Reference Manual 73 ...

Page 74: ...andled carefully to prevent damage to the coating Procedure 1 Place a suitable gasket on top of the tank flange 2 Lower the transmitter and probe into the tank 3 Tighten the clamp to the recommended torque see the manufacturer s instruction manual Mechanical installation Reference Manual April 2019 00809 0100 4530 74 Rosemount 5300 Level Transmitter ...

Page 75: ...d to the probe slightly 60 mm 5 Rotate the transmitter housing so the cable entries display face the desired direction 6 Tighten the nut 60 mm Torque 30 ft lb 40 Nm Reference Manual Mechanical installation 00809 0100 4530 April 2019 Reference Manual 75 ...

Page 76: ...rew C Top segment D Split pin E PTFE washer optional F Centering disc in PTFE optional G Middle segment H Bottom segment length varies depending on total probe length I Bushing for the centering disc at the probe end J Bottom centering disc in PTFE or stainless steel optional Mechanical installation Reference Manual April 2019 00809 0100 4530 76 Rosemount 5300 Level Transmitter ...

Page 77: ...e installation the number of segments that add up to the desired probe length must be determined Also the bottom segment may need to be shortened See Adjust the probe length Assemble the segmented probe Prerequisites Note If there is enough space beside the tank the probe can be assembled before inserting it into the tank Procedure 1 Insert the stop screw to the top segment Tighten approximately t...

Page 78: ... Pre assemble the safety ring 3 Optional If ordered mount the centering disc on the bottom segment of the probe Mechanical installation Reference Manual April 2019 00809 0100 4530 78 Rosemount 5300 Level Transmitter ...

Page 79: ...pport tool RWWRP 6HJPHQW 5 Optional If ordered mount the centering disc Maximum five pcs probe Minimum two segments between each centering disc Reference Manual Mechanical installation 00809 0100 4530 April 2019 Reference Manual 79 ...

Page 80: ...6 Mount a middle segment hand tight 7 Secure the split pin Mechanical installation Reference Manual April 2019 00809 0100 4530 80 Rosemount 5300 Level Transmitter ...

Page 81: ...8 Insert the second support tool 9 Remove the first support tool and lower the probe into the tank Reference Manual Mechanical installation 00809 0100 4530 April 2019 Reference Manual 81 ...

Page 82: ... according to your site procedures Only for NPT threaded tank connection 12 Attach the probe to the device Note For safety reasons at least two people are needed when mounting the device Make sure to hold the device above the tank High loads can break the support tool Mechanical installation Reference Manual April 2019 00809 0100 4530 82 Rosemount 5300 Level Transmitter ...

Page 83: ...mp B Threaded C Gasket D Sealant on threads NPT E Gasket BSPP G 13 Tighten the stop screw and slide the safety ring into the groove Reference Manual Mechanical installation 00809 0100 4530 April 2019 Reference Manual 83 ...

Page 84: ...14 Remove the support tool 15 Mount the device on the tank Mechanical installation Reference Manual April 2019 00809 0100 4530 84 Rosemount 5300 Level Transmitter ...

Page 85: ... desired direction 17 Tighten the nut Torque 30 ft lb 40 Nm 60 mm 18 Continue with the grounding step Adjust the probe length Procedure 1 Determine L the desired probe length Reference Manual Mechanical installation 00809 0100 4530 April 2019 Reference Manual 85 ...

Page 86: ...tion Y 0 4 in 10 mm Continue with step 7 Do not use the bottom segment Y 0 4 in 10 mm Continue with step 5 and cut the bottom segment Y 31 5 in 800 mm a Add one extra middle segment to the calculated n b Continue with step 7 5 Mark where to cut the bottom segment 1 2 3 4 5 6 7 8 0 1 2 3 0 6 Cut the bottom segment at the mark Note Make sure the bottom segment is fixed while cutting Mechanical insta...

Page 87: ... L 2800 2 pcs Y L 78 7 Y L 2000 110 2 L 141 7 2800 L 3600 3 pcs Y L 110 2 Y L 2800 141 7 L 173 2 3600 L 4400 4 pcs Y L 141 7 Y L 3600 173 2 L 204 7 4400 L 5200 5 pcs Y L 173 2 Y L 4400 204 7 L 236 2 5200 L 6000 6 pcs Y L 204 7 Y L 5200 236 2 L 267 7 6000 L 6800 7 pcs Y L 236 2 Y L 6000 267 7 L 299 2 6800 L 7600 8 pcs Y L 267 7 Y L 6800 299 2 L 330 7 7600 L 8400 9 pcs Y L 299 2 Y L 7600 330 7 L 362...

Page 88: ... the probe In turbulent tanks it may be necessary to fix the probe Depending on the probe type different methods can be used to guide the probe to the tank bottom This may be needed in order to prevent the probe from hitting the tank wall or other objects in the tank as well as preventing a probe from breaking Flexible single twin lead probe The flexible single lead probe itself can be used for an...

Page 89: ...plied can be attached to the weight in a threaded M8x14 hole at the end of the weight Attach the ring to a suitable anchoring point Figure 3 29 Flexible Twin Single Lead Probe with Weight and Ring A Weight with internal threads M8x14 B Ring A magnet customer supplied can be fastened in a threaded M8x14 hole at the end of the weight The probe can then be guided by placing a suitable metal plate ben...

Page 90: ...acy will be reduced close to the tube opening Figure 3 31 Rigid Single Lead Probe with Tube A Drain Rigid twin lead probe The rigid twin lead probe can be secured to the tank wall by cutting the center rod and putting a fixture at the end of the outer rod The fixture is customer supplied Make sure the probe is only guided and not fastened in the fixture to be able to move freely for thermal expans...

Page 91: ...without getting stuck in the fixture Figure 3 33 Coaxial Probe Secured to the Tank Wall A Coaxial Ø 1 1 in 28 mm Large coaxial Ø 1 7 in 42 mm The coaxial probe can be guided by a tube welded on the tank bottom Tubes are customer supplied Make sure that the probe can move freely in order to handle thermal expansion The measurement accuracy will be reduced close to the tube opening Reference Manual ...

Page 92: ...d fasten it with two clamps It is recommended the probe is slack in order to prevent high tensile loads The sag should be at least 1 5 in 10 ft 10 mm m of the probe length Figure 3 35 Flexible Single Lead Probe with Two Clamps A 10 mm m Mechanical installation Reference Manual April 2019 00809 0100 4530 92 Rosemount 5300 Level Transmitter ...

Page 93: ... tank if the transmitter head is removed from the probe Explosions could result in death or serious injury Verify that the operating atmosphere of the transmitter is consistent with the appropriate hazardous locations certifications Before connecting a handheld communicator in an explosive atmosphere ensure the instruments in the loop are installed in accordance with intrinsically safe or non ince...

Page 94: ...tions national and local electrical codes Note Grounding the transmitter via threaded conduit connection may not provide sufficient ground Note In the explosion proof flameproof version the electronics is grounded via the transmitter housing After installation and commissioning make sure that no ground currents exist due to high ground potential differences in the installation Transmitter housing ...

Page 95: ...round loop The ground point is typically at the power supply 4 4 Cable selection Use shielded twisted pair wiring for the Rosemount 5300 Level Transmitter to comply with EMC regulations The cables must be suitable for the supply voltage and approved for use in hazardous areas where applicable For instance in the U S explosion proof conduits must be used in the vicinity of the vessel For the ATEX f...

Page 96: ...ransmitter is loop powered and operates with the following power supplies Table 4 1 External Power Supply for HART Approval type Input voltage Ui 1 None 16 42 4 Vdc Non sparking Energy Limited 16 42 4 Vdc Intrinsically Safe 16 30 Vdc Explosion proof Flameproof 20 42 4 Vdc 1 Reverse polarity protection Figure 4 3 External Power Supply for HART 5 8 8 8 R Load Resistance Ω UE External Power Supply Vo...

Page 97: ...ion a minimum loop resistance of 250 Ω is required Maximum loop resistance is determined by the voltage level of the external power supply as given by the following diagrams Figure 4 4 Intrinsically Safe Installations A Loop Resistance Ohms B External Power Supply Voltage Vdc C Operating region Figure 4 5 Non Hazardous and Non Sparking Energy Limited Installations A Loop Resistance Ohms B External...

Page 98: ...sistance is limited to 435 Ω 4 6 3 Wiring diagram Figure 4 7 Wiring Diagram for 4 20 mA HART A Handheld communicator B Approved IS barrier for Intrinsically Safe installations only C HART modem D Current meter E Load resistance 250 Ω F Power supply Note Rosemount 5300 Level Transmitters with flameproof explosion proof output have a built in barrier no external barrier needed Electrical installatio...

Page 99: ...ng For the RS 485 bus use shielded twisted pair wiring preferably with an impedance of 120 Ω typically 24 AWG in order to comply with the EIA 485 standard and EMC regulations The maximum cable length is 4000 ft 1200 m 4 7 3 Power supply cabling The power supply cables must be suitable for the supply voltage and ambient temperature and approved for use in hazardous areas where applicable 4 7 4 Grou...

Page 100: ...300 with HART to Modbus Converter MODBUS POWER HART RS 485 HART to Modbus Converter MB MA Ambients 60 ºC Use wiring rated for min 90 ºC A HART B HART 4 7 7 RS 485 bus The Rosemount 5300 Level Transmitter does not provide electrical isolation between the RS 485 bus and the transmitter power supply Maintain a bus topology and minimize stub length Figure 4 10 identifies multidrop wiring topology wher...

Page 101: ...hown in Figure 4 10 Use common ground for Modbus Master and power supply The power cables and RS 485 bus are in the same cable installation A ground cable is installed and shall be used cable size 4 mm according to IEC60079 14 or size according to applicable national regulations and standards A properly installed threaded conduit connection may provide sufficient ground The cable shielding is grou...

Page 102: ...line C 120Ω D RS 485 bus E Modbus Master F Power supply G Internal ground screw H External ground screw Alternatively the Rosemount 5300 Level Transmitter can be installed as shown in Figure 4 11 If this wiring layout is used there is an increased risk for communication disturbances due to differences in potential between grounding points By using the same grounding point for Modbus Master and pow...

Page 103: ... Power supply G Internal ground screw H External ground screw Star topology For a star topology connection of the Rosemount 5300 Level Transmitter the transmitter with the longest cable run needs to be fitted with a 120 Ω termination resistor Reference Manual Electrical installation 00809 0100 4530 April 2019 Reference Manual 103 ...

Page 104: ...r to connecting the next device by using a HART Configuration Tool such as Rosemount Radar Master or a handheld communicator Note The power supply from the HMC to external HART devices is not intrinsically safe In a hazardous environment any external HART device connected to the HMC must have Flameproof Explosion proof certification The HMC cyclically polls the HART devices for measurement values ...

Page 105: ...ions for signal cables The Rosemount 5300 Level Transmitter is powered over FOUNDATION Fieldbus with standard fieldbus power supplies The transmitter operates with the following power supplies Table 4 5 External Power Supply for FOUNDATION Fieldbus Approval type Power supply Vdc None 9 32 Non sparking Energy limited 9 32 Intrinsically Safe 9 30 FISCO 9 17 5 Explosion proof flameproof 16 32 Referen...

Page 106: ...d in the control room E Fieldbus segment F Terminators G 6234 ft 1900 m maximum depending upon cable characteristics H Configuration with Rosemount Radar Master in a fieldbus system hooked up on fieldbus segment I Fieldbus devices on segment J Signal wiring K Spur L Trunk Intrinsically safe installations may allow fewer devices per I S barrier due to current limitations Electrical installation Ref...

Page 107: ...lly safe installations make sure the instruments in the loop are installed in accordance with intrinsically safe field wiring practices Note For explosion proof flameproof installations make sure the transmitter is grounded to the internal ground terminal inside the terminal compartment in accordance with national and local electrical codes 4 9 Connect wiring and power up Procedure 1 Make sure the...

Page 108: ...d 5 Connect the cable wires see Figure 4 7 Figure 4 15 and Figure 4 9 6 Ensure proper grounding see Grounding 7 Use the enclosed metal plug to seal any unused port Note Apply PTFE tape or other sealant to the threads Electrical installation Reference Manual April 2019 00809 0100 4530 108 Rosemount 5300 Level Transmitter ...

Page 109: ... wiring with a drip loop 9 Mount the cover making sure the cover is secure to meet explosion proof requirements 10 Turn the jam screw counterclockwise until it contacts the cover Required for Flameproof installations only Reference Manual Electrical installation 00809 0100 4530 April 2019 Reference Manual 109 ...

Page 110: ...puts are provided Each Tri Loop channel receives power from control room Channel 1 must be powered for the Tri Loop to operate Rosemount 5300 recieves power from control room Figure 4 16 Example Installation of Rosemount 333 with Rosemount 5300 39 69 79 49 A Approved IS barrier B DIN rail mounted Rosemount 333 C Load resistance 250 Ω D Control room Electrical installation Reference Manual April 20...

Page 111: ... 333 4 10 2 Rosemount 751 Field Signal Indicator Figure 4 17 Wiring Diagram for a Rosemount 5300 Transmitter with Rosemount 751 Field Signal Indicator A Rosemount 5300 Level Transmitter B Rosemount 751 Field Signal Indicator C Power supply Reference Manual Electrical installation 00809 0100 4530 April 2019 Reference Manual 111 ...

Page 112: ...Electrical installation Reference Manual April 2019 00809 0100 4530 112 Rosemount 5300 Level Transmitter ...

Page 113: ...osive atmosphere ensure the instruments in the loop are installed in accordance with intrinsically safe or non incendive field wiring practices Do not remove the gauge cover in explosive atmospheres when the circuit is alive 5 2 Overview The configuration of a Rosemount 5300 Level Transmitter is normally a simple and straightforward task The complete configuration of a Rosemount 5300 Level Transmi...

Page 114: ...The transmitter can be configured using Rosemount Radar Master RRM Note that RRM is recommended for advanced configuration features See Basic configuration using Rosemount Radar Master for information on how to use RRM for configuration of the Rosemount 5300 Level Transmitter Device Descriptor DD based systems e g AMS Device Manager 475 Field Communicator AMS Trex Device Communicator and DeltaV or...

Page 115: ...on See Table 5 1 Download the latest Device Driver from Emerson com DeviceInstallKits Table 5 1 Rosemount 5300 Device Revisions and Files Firmware version 1 Find Device Driver HART Universal Revision Device Revision 2 2F0 or later 7 4 5 3 2A2 2E0 5 3 1 Firmware version is printed on the transmitter head label e g SW 2E0 or can be found in Rosemount Radar Master select Device Properties 2 Device re...

Page 116: ...ures that the response time of the device is taken into account when specifying the alarm limits See Table 5 2 or Table 5 3 if Signal Quality Metrics is turned on to determine the safety margin for your application Note Alert limit values must be outside the Blind Zones and preferable outside areas with reduced accuracy Figure 5 1 Safety Margin for Alarm Limits A Desired high alarm limit B High al...

Page 117: ...e 3 15 Level Rate Level Rate 1 05 25 3 05 Level Rate 3 30 Level Rate 3 65 Level Rate 4 65 Level Rate Procedure 1 Identify maximum product level rate for the application 2 Note configured Damping Value a In Rosemount Radar Master select Setup Advanced b Select the Echo Tracking tab 3 Calculate where to position the high alarm limit in your host system a Determine desired high alarm limit b Subtract...

Page 118: ... 85 8415 mm C Desired high alarm limit 8500 mm Determine low alarm limit Desired low level alarm limit 300 mm Low alarm limit Desired low alarm limit Safety margin 300 85 385 mm Figure 5 3 Example Determine Low Alarm Limit A Safety margin 85 mm B Desired low alarm limit 300 mm C Low alarm limit 300 85 385 mm Configuration Reference Manual April 2019 00809 0100 4530 118 Rosemount 5300 Level Transmi...

Page 119: ...to the transmitter The transmitter will try to establish communication using different protocols during 20 second time slots from time of startup Figure 5 4 RS 485 Communication after Startup A Time s B Modbus RTU C HART D Configured protocol Modbus RTU Levelmaster or Modbus ASCII The transmitter will continue to use a communication protocol once communication has been established Procedure 1 Conn...

Page 120: ... search for and connect to device a Select Device Search b Make sure HART address 1 is being scanned also see Establish communication when multiple 5300 5400 Modbus units are on the bus c Select Start Scan Configuration Reference Manual April 2019 00809 0100 4530 120 Rosemount 5300 Level Transmitter ...

Page 121: ...cedure 1 Select Device Search 2 In the Search Device window select Scan by Tag 3 Enter the HART Device Tag of the transmitter Communication can now be established with an individual transmitter even if several devices have the same HART address 4 Make sure the Rosemount 5300 is alone on bus Disconnect or turn off power from any other devices 5 4 2 Connect to the HART terminals To configure the Ros...

Page 122: ...e configuration process or for changes to the current settings Using the setup functions 5 5 1 System requirements Hardware Minimum Recommended Processor Pentium 200 MHz Pentium 1 GHz Memory 64 MB RAM 128 MB RAM Graphical card Screen resolution of 800 x 600 Screen resolution of 1024 x 768 COM Port 1 serial COM port or 1 USB port Hard drive space 100 MB Software Operating systems supported Windows ...

Page 123: ...ce 2 If the Search Device window did not appear automatically then select Device Search 3 In the Search Device window choose communication protocol HART 4 If you want to specify start and stop address then select Advanced 5 Click the Start Scan button Now RRM searches for the transmitter After a while the Search Device window presents a list of found transmitters 6 Select the desired transmitter a...

Page 124: ...orrect COM Port is selected Procedure 1 In RRM select View Communication Preferences 2 Select the HART tab 3 Select the Enable HART Communication checkbox 4 Check which COM port the modem is connected to 5 Choose the COM port option that matches the actual COM port on the PC that the transmitter is connected to Configuration Reference Manual April 2019 00809 0100 4530 124 Rosemount 5300 Level Tran...

Page 125: ...e Rosemount Radar Master for FOUNDATION Fieldbus communication Procedure 1 Start by installing the National Instruments Communication Manager software See National Instruments manual Getting started with your PCMCIA FBUS and the NI FBUS software for more information 2 Insert the RRM installation CD into your CD ROM drive 3 If the installation program is not automatically started choose Run from th...

Page 126: ...nstruments Communication Manager server is not running select Yes when RRM displays a request for starting the server 4 If the Search Device window did not appear automatically then select Device Search 5 In the Search Device window choose communication protocol FOUNDATION Fieldbus if not already selected 6 If you want to specify start and stop address then select Advanced 7 Select Start Scan Now ...

Page 127: ...as follows Procedure 1 Select View Application Preferences 2 Select the Measurement Units tab 3 Choose the desired units for length level rate volume and temperature 5 5 8 Using the setup functions Use the setup function if you are already familiar with the configuration process for the Rosemount 5300 Series Transmitter or for changes to the current settings Procedure 1 Start the RRM software 2 In...

Page 128: ...eral settings such as communication parameters device tag and measurement units This window also lets you configure which LCD variables to be displayed Tank Configuration of probe tank geometry tank environment and volume Output Configuration of analog and digital output Echo Curve Disturbance echo handling Advanced Advanced configuration Configuration Reference Manual April 2019 00809 0100 4530 1...

Page 129: ... Now you will be guided through a short transmitter installation procedure Note The Guided Setup is an extended installation guide that includes more than just the configuration Wizard It can be disabled by unchecking the Open Guided Setup dialog after Connect check box in the Application Preferences window select View Application Preferences and then select the View Options tab 3 In the Device Pr...

Page 130: ...e information is not required for the operation of the transmitter and can be left out if desired 5 In the Digital Units window select the digital units of measurement for the device Configuration Reference Manual April 2019 00809 0100 4530 130 Rosemount 5300 Level Transmitter ...

Page 131: ... HP C flexible single PTFE The transmitter automatically makes some initial calibrations based on the selected Probe Type Normally the Probe Type is pre configured at the factory 7 Check the entered Probe Length See Probe length for further information 8 In the Geometry window set the tank geometry parameters a Enter the Tank Height See Tank height for further information b Select the Mounting Typ...

Page 132: ...ric range and Upper product dielectric constant for further information 10 In the Volume window select the Volume Calculation Method Choose from None if volume calculation is not desired at all Strapping table if the actual tank does not match any of the available options for pre defined tanks or if higher calculation accuracy is desired Ideal spherical tank Ideal vertical cylinder Ideal horizonta...

Page 133: ...alog output a In the Output Source PV list select the desired transmitter variable to use for the analog output See Output source primary variable for further information b Specify the analog output range by setting the Lower Range Value 4 mA and the Upper Range Value 20 mA to the desired values See Upper lower range value for further information c In the Alarm Mode AOut 1 list select the Alarm Mo...

Page 134: ...in further options not available in the Configuration Wizard Device specific setup The Device Specific Setup provides additional configuration functions as recommended by the device Procedure 1 In the Guided Setup window select Device specific setup and follow the on screen instructions This window shows if any additional configuration is needed Configuration Reference Manual April 2019 00809 0100...

Page 135: ...When the transmitter is configured it should be restarted to make sure that all configuration changes are properly activated and the transmitter performs as expected Procedure In the Guided Setup window select Restart the Device It may take up to 60 seconds until measurement values are updated Verify level The Verify Level tool matches the product level reported by the device to a reference measur...

Page 136: ... the zero reference point This offset may be up to 1 in 25 mm The offset can be compensated for by using Calibration Distance Run verify level Run the Verify Level tool to match the product level reported by the device to a reference measurement measured by using for example handgauging Prerequisites Note Before running Verify Level make sure the product surface is calm the tank is not being fille...

Page 137: ...Archive device When configuration is finished it is recommended that the configuration is saved to a backup file The backup file may be useful to Install another Rosemount 5300 Level Transmitter in a similar tank since the file can be directly uploaded to a new device Restore the configuration if for any reason configuration data is lost or accidentally modified making the device inoperable Proced...

Page 138: ... from device View live values from device to verify that the transmitter works correctly Procedure 1 In the Guided Setup window select View live values from device 2 Verify the transmitter works correctly If the measured values seem incorrect configuration settings may need to be adjusted Configuration Reference Manual April 2019 00809 0100 4530 138 Rosemount 5300 Level Transmitter ...

Page 139: ... the various configuration parameters 5 6 1 Connect to device using AMS Device Manager Procedure 1 Start AMS Device Manager 2 Select View Device Connection View 3 In the Device Connection View double click the modem icon 4 Double click the device icon Reference Manual Configuration 00809 0100 4530 April 2019 Reference Manual 139 ...

Page 140: ...p 4 Optional Select Device Specific Setup 5 Recommended Select Restart Measurement Recommended 5 7 Basic configuration using DeltaV The Rosemount 5300 Level Transmitter supports DD Methods for DeltaV to facilitate transmitter configuration The following description shows how to use DeltaV with AMS Device Manager to configure the Rosemount 5300 Level Transmitter The corresponding FOUNDATION Fieldbu...

Page 141: ...ormation such as device type Rosemount 5300 manufacturer device ID are presented The Rosemount 5300 Level Transmitter device ID consists of the following components Manufacturer ID Model Serial Number Example 0011515300 Radar T2 0x81413425 5 In the DeltaV Explorer select the desired transmitter and choose the Configure option 6 Select the TRANSDUCER1100 block and then select the Probe tab Referenc...

Page 142: ...makes some initial calibrations based on the selected Probe Type Normally the Probe Type is pre configured at the factory 8 Check the entered Probe Length See Probe length for further information 9 Select the TRANSDUCER1100 block and then select the Geometry tab 10 Enter the Tank Height See Tank height for further information 11 Select the Mounting Type 12 If using pipe chamber or nozzle then sele...

Page 143: ...if the surface is moving quickly up or down at rates over 1 5 in s 40 mm s 18 To configure volume calculation select the TRANSDUCER1300 block and then select the Volume tab 19 In the Volume Calc method list select the Volume Calculation Method Choose from None if volume calculation is not desired at all Use strapping table if the actual tank does not match any of the available options for pre defi...

Page 144: ... to the Rosemount 5300 FOUNDATION Fieldbus Block Reference Manual Figure 5 7 illustrates how the signals are channeled through the transmitter Figure 5 7 Function Block Diagram for the Rosemount 5300 with FOUNDATION Fieldbus A FOUNDATION Fieldbus compliant communications stack B Register transducer block C Level transducer block D Resource block physical device information E Advanced configuration...

Page 145: ... blocks provide a common structure for defining function block inputs outputs control parameters events alarms and modes and combining them into a process that can be implemented within a single device or over the fieldbus network This simplifies the identification of characteristics that are common to function blocks In addition to function blocks fieldbus devices contain two other block types to...

Page 146: ... quality of the measurement The measuring device may have several measurements or derived values available in different channels Use the channel number to define the variable that the AI block processes and passes on to linked blocks For further information refer to Analog Input Block For more information on the different function blocks refer to Level Transducer Block Register Transducer Block Ad...

Page 147: ...cation Module together with the device Use Modbus RTU in other cases Modbus ASCII is not commonly used since it doubles the amount of bytes for the same message as the Modbus RTU If you do not have any of these RTUs check your RTU manual to see which protocols it supports 5 9 1 Change Modbus communication parameters using Rosemount Radar Master To change the Modbus address and communication parame...

Page 148: ... HART to Modbus Converter HMC disconnect the RS 485 Converter cycle power to the transmitter and wait up to 60 seconds for the change to take effect 5 9 2 Change Modbus communication parameters using a handheld communicator The Modbus communication parameters can be changed by entering a text string in the HART Message parameter Prerequisites Note To change Modbus communication parameters the Rose...

Page 149: ...ne None Odd Even Stop Bits One One or Two Address range 246 1 255 1 Start Bits and Data Bits cannot be changed To reset the communication parameters to default Modbus RTU settings use the following Modbus Message HMC Modbus RTU parameter configuration You want to use address 44 for the Rosemount 5300 Level Transmitter and the following communication parameters are used by the host Table 5 7 Commun...

Page 150: ... 5 9 4 Levelmaster communication setup The default and configurable parameter values can be found in Table 5 8 Table 5 8 Levelmaster Communication Parameters Parameter Default value Configurable value Baud Rate 9600 1200 2400 4800 9600 19200 Start Bits One One Data Bits Seven Seven Eight Parity None None Odd Even Stop Bits One One or Two Address 1 1 99 To reset the communication parameters to defa...

Page 151: ...ding zeroes are not needed B9600 B indicates that the following number is the new baud rate 1200 2400 4800 9600 19200 D7 D indicates that the following data bits are to be used 7 seven 8 eight PN P identifies the following letter as parity type O odd E even and N none S1 S indicates that the following figure is the number of stop bits 1 one 2 two Note Start bits are not configurable and cannot be ...

Page 152: ...rs when writing to the message area Note that an address must be unique on the bus HMC These three letters are used for safety and will eliminate the risk of changing the configuration data by mistake M1 This means that the Modbus ASCII protocol is to be used A246 A indicates that the following number is the new address address 246 Leading zeroes are not needed B9600 B indicates that the following...

Page 153: ...t The Modbus communication settings will otherwise be lost if you write a new message to the transmitter Use the Modbus string to configure the alarm output The values for Modbus registers corresponding to PV SV TV and QV will be changed accordingly applicable registers in area 1300 2000 2100 and 2200 The default alarm output value for each protocol is defined in Table 5 12 Configuring alarm outpu...

Page 154: ...larm output Modbus RTU HMC EN Not a number NaN default HMC EF Freeze hold last value HMC EU U 0 1 User defined value 0 1 in this example Levelmaster HMC M2 EH High value 999 99 default HMC M2 EL Low value 99 99 HMC M2 EF Freeze hold last value HMC M2 EU U0 User defined value range 99 99 to 999 99 0 in this example Modbus ASCII HMC M1 EN Not a number NaN default HMC M1 EF Freeze hold last value HMC...

Page 155: ...bitfield register through Modbus communication By monitoring the status information it is possible to determine if the current measurement output value is valid See Common Modbus host configuration for details about the individual status bits 5 10 3 Use Heartbeat to detect errors By reading and evaluating the Heartbeat value from the device it is possible to verify that the communication link betw...

Page 156: ...poll address using Rosemount Radar Master To set the desired address for multidrop operation Procedure 1 Select Setup General 2 Select the Communication tab 3 Set the desired address for multidrop operation HART 5 addresses between 1 and 15 HART 7 addresses between 1 and 63 4 Click the Store button to save the new address Configuration Reference Manual April 2019 00809 0100 4530 156 Rosemount 5300...

Page 157: ...edure 1 Select Configure Manual Setup Device Setup HART Comm Settings 2 Set Poll addr to the desired address for multidrop operation HART 5 addresses between 1 and 15 HART 7 addresses between 1 and 63 3 Select Send to save the new address Reference Manual Configuration 00809 0100 4530 April 2019 Reference Manual 157 ...

Page 158: ...Configuration Reference Manual April 2019 00809 0100 4530 158 Rosemount 5300 Level Transmitter ...

Page 159: ...e death or serious injury Use extreme caution when making contact with the leads and terminals High voltage that may be present on leads could cause electrical shock Probes covered with plastic and or with plastic discs may generate an ignition capable level of electrostatic charge under certain extreme conditions Therefore when the probe is used in a potentially explosive atmosphere appropriate m...

Page 160: ...oggles between the different measurement values every two seconds The lower row toggles between parameter name and measurement unit each second Variables to be presented are configurable by using a handheld communicator AMS Device Manager DeltaV or the Rosemount Radar Master software Figure 6 1 The Rosemount 5300 Level Transmitter Display Panel 3 A Measurement value B Toggling between measurement ...

Page 161: ...e echo Volume lower VOL LO Product volume of lower product Volume upper VOL UP Product volume of upper product Upper product thickness UPTKNS Thickness of the upper product Signal quality SIG Q The signal quality Surface noise margin SNM The relationship between the surface peak amplitude and the strongest noise peak amplitude Vapor DC VAP DC The vapor dielectric constant 6 3 Specify display panel...

Page 162: ...re button to save the LCD settings in the transmitter database 4 Select the Units tab 5 Select the desired measurement units a Select the Store button to save the LCD settings in the transmitter database Operation Reference Manual April 2019 00809 0100 4530 162 Rosemount 5300 Level Transmitter ...

Page 163: ...d on the LCD display 4 Select Send to save the configuration and close the window 6 3 3 Specify display panel variables using a handheld communicator Specify variables and corresponding measurement units to be presented on the display panel LCD screen Procedure 1 Specify LCD parameters a HART Select Configure Manual Setup Device Setup FOUNDATION Fieldbus Select Configure Manual Setup b Select Disp...

Page 164: ...y panel LCD screen and the corresponding measurement units Procedure 1 Right click the transmitter icon and choose the Properties option 2 Select the Transducer1100 block 3 Select the LCD tab 4 Select the variables to be shown on the display panel 5 Select the desired LCD measurement units You can specify the same measurement units as selected in the Product Values tab and in the Interface Values ...

Page 165: ...edure 1 Select Tools Device Display 2 Select the desired group of measurement values to view To view measurement data such as level signal strength etc select the Level tab To view the analog output signal select the Analog Out tab To view signal quality and surface noise margin select the Signal Quality Metrics tab Figure 6 2 Presentation of Measurement Data in Rosemount Radar Master Reference Ma...

Page 166: ...rocess Device or Signal Quality FOUNDATION Fieldbus Select Product Variables Interface Variables or Signal Quality Metrics 6 4 3 View measurement data in DeltaV Procedure 1 Right click the transmitter icon and choose the Properties option 2 Select the Transducer1100 block 3 Select the desired group of measurement values to view To view level values such as Level and Distance select the Product Val...

Page 167: ...Figure 6 4 Presentation of Measurement Data in DeltaV for the Rosemount 5300 A Level values B Interface level values Reference Manual Operation 00809 0100 4530 April 2019 Reference Manual 167 ...

Page 168: ...Operation Reference Manual April 2019 00809 0100 4530 168 Rosemount 5300 Level Transmitter ...

Page 169: ...ensure the safety of the personnel performing the operations Information that potentially raises safety issues is indicated by a warning symbol Refer to the following safety messages before performing an operation preceded by this symbol Reference Manual Service and troubleshooting 00809 0100 4530 April 2019 Reference Manual 169 ...

Page 170: ...l shock Avoid contact with the leads and terminals Make sure the mains power to the transmitter is off and the lines to any other external power source are disconnected or not powered while wiring the transmitter Probes covered with plastic and or with plastic discs may generate an ignition capable level of electrostatic charge under certain extreme conditions Therefore when the probe is used in a...

Page 171: ...ssages and the Interface Status for details Invalid Measurement The level measurement is invalid Check Error Messages Warning Messages and Measurement Status for details User Register Area Write Protected The configuration registers are write protected Use the Lock Unlock function to turn off the write protection see Write protection Write Protected Jumper Set Write protection jumper on the displa...

Page 172: ... An error in the modem used for digital communication has been detected Contact Emerson service department Analog out error An error in the Analog Out Module Contact Emerson service department Internal temperature error An error in the internal temperature measurement 40 C Internal Temperature 85 C Contact Emerson service department Other hardware error An unspecified hardware error has been detec...

Page 173: ...ing SW warning 7 2 4 Measurement status Measurement Status messages that may appear on the Integral Display on the handheld communicator in DeltaV or in Rosemount Radar Master are shown in Table 7 4 Table 7 4 Measurement Status Message Description Action Full tank The level measurement is in Full Tank state The transmitter waits for the surface echo to be detected at the top of the tank No action ...

Page 174: ... the surface echo can be tracked in this current region View the Echo Curve plot and check surface threshold Predicted level The presented level is predicted The surface echo could not be detected Check if the configuration can be changed so that the surface echo can be tracked in this current region View the Echo Curve plot and check surface threshold No reference echo The Reference Echo Pulse ca...

Page 175: ...Set the Rapid Level Changes parameter see Rapid level changes In the Blind Zones the level may jump to Full Tank End of Probe See Disturbance echo handling Nearzone echo present An echo has been detected in the nearzone No action needed Nonlinear gain used The nonlinear gain is enabled No action needed Nearzone measurement The current sweep can be used as a measurement of the nearzone No action ne...

Page 176: ... a correct volume calculation in this region change the strapping table Level is above highest strapping point The measured level is above the highest point in the given strapping table For a correct volume calculation in this region change the strapping table Level out of range The measured level is outside the given tank shape Check if the correct tank type is chosen and check the configured Tan...

Page 177: ...alog output is in fixed current mode This mode is used when calibrating the Analog Output channel PV out of Limits The Primary variable is out of range Check the Upper and Lower Range Value Span Too Small The configured span is too small Check the Upper and Lower Range Value Invalid Limits The given Upper and Lower Sensor Limits are invalid Check that the difference between the Upper and Lower Sen...

Page 178: ...L An error in the LCD MODEM FAIL Modem hardware failure AOUT FAIL An error in the Analog Out Module OHW FAIL An unspecified hardware error has been detected ITEMP FAIL An error in the internal temperature measurement MEAS FAIL A serious measurement error has been detected CONFIG FAIL At least one configuration parameter is outside the allowed range Note The default values are used until the proble...

Page 179: ...pause This sequence is continuously repeated The following errors can be displayed Table 7 9 LED Error Codes Code Error 0 Ram Failure 1 FPROM 2 HREG 4 Microwave Module 5 Display 6 Modem 7 Analog Out 8 Internal Temperature 11 Hardware 12 Measurement 14 Configuration 15 Software Example Modem error code 6 is displayed as the following flash sequence Reference Manual Service and troubleshooting 00809...

Page 180: ...ace This is not an indication that the I O blocks are using simulated data Device Fault State Set Device Needs Maintenance Soon Memory Failure A memory failure has occurred in FLASH RAM or EEPROM memory Lost Static Data Static data that is stored in non volatile memory has been lost Lost NV Data Non volatile data that is stored in non volatile memory has been lost Device Needs Maintenance Now Out ...

Page 181: ...ck Block_Err Messages Condition name and description Other Out of Service The actual mode is out of service Table 7 14 Transducer Block XD_ERR Messages Condition name and description Electronics Failure An electrical component failed I O Failure An I O failure occurred Data Integrity Error Data stored in the device is no longer valid due to a non volatile memory checksum failure a data verify afte...

Page 182: ...r BLOCK_ERR reads OUT OF SERVICE OOS AI Block target mode set to OOS Resource Block OUT OF SERVICE BLOCK_ERR reads CONFIGURATION ERROR Check CHANNEL parameter see CHANNEL Check L_TYPE parameter see L_TYPE Check XD_SCALE engineering units see XD_SCALE and OUT_SCALE BLOCK_ERR reads POWERUP Download Schedule into block Refer to host for downloading procedure BLOCK_ERR reads BAD INPUT Sensor Transduce...

Page 183: ...and or block alarms will not work Features FEATURES_SEL does not have Alerts enabled Enable the Alerts bit Notification LIM_NOTIFY is not high enough Set equal to MAX_NOTIFY Status Options STATUS_OPTS has Propagate Fault Forward bit set This should be cleared to cause an alarm to occur Value of output does not make sense Linearization Type L_TYPE must be set to Direct Indirect or Indirect Square R...

Page 184: ...orks Check that the correct settings are used in Rosemount Radar Master Select Device Search from the menu Click Settings and HART tab Make sure the values are properly chosen The standard values are shown in Specify the COM port Analog Out is set in Alarm Measurement or transmitter failure View the Diagnostic window see Diagnostics to check active error and status messages Both Surface pulse and ...

Page 185: ...threshold incorrect Upper Product Dielectric constant incorrect Adjust Interface threshold see Example 2 Interface peak not found Check the Upper Product Dielectric constant see Upper product dielectric constant Incorrect level reading Configuration error Disturbing objects in the tank Check the Tank Height parameter Check status information and diagnostic information Check that the transmitter ha...

Page 186: ...configuration tool No surface echo Check signal strength Restart transmitter See Example 1 Product surface peak not found DB Error Microwave Unit Error Configuration Error Other Error Restart transmitter Set database to default load default Database Download Application Software Call Service Center SW Error Display Error Analog Out Error Restart transmitter Call Service Center 1 A malfunctioning d...

Page 187: ...t Radar Master default 1 Using MA MB See No communication on RS 485 bus Polling address is incorrect in Rosemount Radar Master default 1 Cycle the power and wait 20 seconds before polling No communication with Modbus RTU protocol See No communication on RS 485 bus Make sure the Modbus communication protocol configuration is done properly see Modbus communication protocol configuration Make sure th...

Page 188: ...ure the Modbus communication protocol configuration is done properly see Modbus communication protocol configuration Make sure the Levelmaster address is unique on the bus Cycle the power waiting 40 seconds before communication begins Check the RTU communication settings Service and troubleshooting Reference Manual April 2019 00809 0100 4530 188 Rosemount 5300 Level Transmitter ...

Page 189: ...nalog output status 7 7 1 View diagnostics in Rosemount Radar Master To view the Diagnostics window in Rosemount Radar Master Procedure Select Tools Diagnostics Figure 7 4 The Diagnostics Window in Rosemount Radar Master 7 7 2 View device status in AMS Device Manager To view the device status and active alerts in AMS Device Manager Procedure 1 To view device status select Overview Reference Manual...

Page 190: ...ommunicator To view the device status and active alerts usinga a handheld commnicator Procedure 1 To view device status select Overview 2 To view active alerts select Service Tools Alerts Service and troubleshooting Reference Manual April 2019 00809 0100 4530 190 Rosemount 5300 Level Transmitter ...

Page 191: ...d the TRANSDUCER1100 block icon 2 Select Status 3 Select the Device Status tab for information on measurement status 4 Select the Errors Warnings tab for information on errors and warnings Figure 7 5 The Status Window in DeltaV Shows Various Status Information Reference Manual Service and troubleshooting 00809 0100 4530 April 2019 Reference Manual 191 ...

Page 192: ...ion is performed in two steps Procedure 1 Calibrate the Distance measurement by adjusting the Calibration Distance parameter 2 Calibrate the Level measurement by adjusting the Tank Height 7 8 1 Calibrate distance using Rosemount Radar Master Procedure 1 Measure the actual distance between the Upper Reference Point and the product surface 2 Adjust the Calibration Distance so that the Distance measu...

Page 193: ...actual product level 2 Adjust the Tank Height so the product level measured by the transmitter corresponds to the actual product level Figure 7 7 Distance and Level Calibration A Upper Reference Point B Tank Height C Level Reference Manual Service and troubleshooting 00809 0100 4530 April 2019 Reference Manual 193 ...

Page 194: ...ion they are shown for illustration purposes only Figure 7 8 The Echo Curve Function Presents All Visible Echoes A Amplitude mV B Distance m C Reference D P1 Surface E P2 Interface F Probe End G Interface Threshold H Surface Threshold ATC I Probe End Threshold J Reference Threshold Echo peaks In a typical measurement situation the following peaks appear in the echo curve plot Reference peak This p...

Page 195: ... peak is identified when the measurement mode is set to Product Level and Interface Level or Interface Level with Submerged Probe Probe end peak It is caused by reflection from the probe end If the probe is grounded the peak will be positive If the probe end is submerged in a high dielectric media such as water it will not be visible 7 9 2 The echo curve analyzer The Echo Curve Analyzer in Rosemou...

Page 196: ...ce Config Setup the Echo Curve Analyzer window appears with the Configuration Mode tab selected See the Rosemount Radar Master online help for descriptions of the various display options in the Echo Curve Analyzer window Note By manually changing the amplitude thresholds in the Echo Curve plot the Automatic mode is disabled for the corresponding threshold see Adjusting thresholds for more informat...

Page 197: ...of the material The actual interface peak is at the electrical distance Modify ATC The ATC can also be manually edited if further fine tuning is needed Procedure Click and drag one circle at the time in the ATC in order to raise or lower the threshold at a certain position in the tank You may zoom in left click and drag for higher resolution when modifying ATC points Set surface threshold to a fix...

Page 198: ...mation about all echoes in the tank such as signal amplitude and position in the tank Play When the Play button is clicked the tank spectrum is continuously updated without being stored Record tank spectra This function allows you to record tank spectra over time This can be a useful function if for example you want to study the tank signal when filling or emptying the tank The file mode tab The F...

Page 199: ...ulses are reflected by the product surface and the interface between two liquids Signal amplitude thresholds are used to separate the measurement signal from disturbing echoes and noise The transmitter uses certain criteria to decide which type of pulse that is detected For example counting from the top of the tank the first echo found above the Surface Threshold is considered as the product surfa...

Page 200: ... to filter out noise in the echo curve for detection of the Surface Noise below the threshold is suppressed The first echo peak closest to the device that crosses and is above the Surface Threshold is the surface echo The surface threshold is designed as a number of individually adjustable amplitude threshold points the Amplitude Threshold Curve ATC see Amplitude threshold curve Interface threshol...

Page 201: ...obe End peak The probe end peak is a fairly strong positive or negative echo depending on probe type that is present at the probe end when tank is empty Guidelines for setting the amplitude thresholds Normally the amplitude thresholds are automatically set by the transmitter and no manual settings are needed However due to the properties of the product it may in rare cases be necessary to adjust t...

Page 202: ...uring range For best performance verify margin by lowering the product surface or if not possible by using Figure 7 13 to Figure 7 15 A Amplitude mV B Distance C Surface Threshold D Surface echo E At least 500 mV margin Surface Threshold should be at least 500 mV greater than the amplitude of disturbances Service and troubleshooting Reference Manual April 2019 00809 0100 4530 202 Rosemount 5300 Le...

Page 203: ...ce echo depends on the dielectric constant of the product Product with a high dielectric constant for example water gives better reflection a strong signal amplitude than product with a low dielectric constant for example oil Note The amplitude of the surface echo is also depended on the distance to the product surface Since the signal is attenuated along the probe the surface echo will be stronge...

Page 204: ...18000 DC 80 DC 20 DC 10 DC 5 DC 3 DC 2 0 DC 1 5 0 3 3 1 6 6 2 9 8 3 13 1 4 16 4 5 19 7 6 16000 14000 12000 10000 8000 6000 4000 0 2000 A B A Amplitude mV B Distance ft m Service and troubleshooting Reference Manual April 2019 00809 0100 4530 204 Rosemount 5300 Level Transmitter ...

Page 205: ...e Lead Probes 0 33 10 16 5 49 15 66 20 82 25 98 30 115 35 8000 7000 6000 5000 4000 3000 2000 0 1000 DC 80 20 10 5 3 2 0 DC 1 5 A B A Amplitude mV B Distance ft m Reference Manual Service and troubleshooting 00809 0100 4530 April 2019 Reference Manual 205 ...

Page 206: ... 80 20 10 5 3 2 0 DC 1 5 0 33 10 16 5 49 15 66 20 82 25 98 30 115 35 A B A Amplitude mV B Distance ft m Figure 7 16 shows typical surface thresholds for different values of the upper product dielectric constant Service and troubleshooting Reference Manual April 2019 00809 0100 4530 206 Rosemount 5300 Level Transmitter ...

Page 207: ...s be necessary to adjust the amplitude thresholds for optimum measurement performance Rosemount Radar Master supports threshold settings in the Advanced Configuration window Prerequisites Note Before changing the amplitude thresholds check that the Upper Product Dielectric Constant parameter is set as accurately as possible The Upper Product Dielectric Constant is used for setting the automaticall...

Page 208: ...ting the automatically calculated amplitude thresholds Procedure 1 HART Select HART Service Tools Echo Tuning Thresholds FOUNDATION Fieldbus Select HART Service Tools Echo Tuning Echo Tuning The different threshold options appear on the display 2 Open the desired option For example to specify a constant Surface Threshold HART Select Surface Set Threshold FOUNDATION Fieldbus Select option Surface T...

Page 209: ...el will not be detected In a situation like this the Surface Threshold has to be lowered so that the surface peak is not filtered out Figure 7 18 Surface Threshold Is Too High A Amplitude B Distance C Surface Threshold is above the Product Surface peak Surface Threshold Amplitude Threshold Curve ATC If there are disturbing objects in the tank the Surface Threshold must be carefully set to avoid lo...

Page 210: ...the product surface is correctly detected Example 2 Interface peak not found In interface applications where the bottom product has a relatively low dielectric constant 40 or if the signal is attenuated in the upper product the amplitude of the reflected signal from the interface is relatively low and difficult for the transmitter to detect In such a case it may be possible to detect the reflected...

Page 211: ...cating that the Interface Threshold for the Interface Peak Is Too High A Amplitude B Distance C Surface Threshold D Product Surface Peak E The Interface Threshold is above the Interface Peak By adjusting Interface Threshold the peak at the interface between the upper and lower products is detected as illustrated in Figure 7 22 Reference Manual Service and troubleshooting 00809 0100 4530 April 2019...

Page 212: ... Radar Master This function lets you calibrate the analog output by comparing the actual output current with the nominal 4 mA and 20 mA currents Calibration is done at the factory and normally the transmitter does not need to be recalibrated Procedure 1 Start Rosemount Radar Master and connect to device 2 Select Setup Output 3 Select the Analog Out 1 tab 4 Select the Calibrate DAC button If the Ca...

Page 213: ...name 4 Browse to the desired directory and then select Save 5 Select the Select Register button 6 Select the desired registers to be logged There are three options available Option Description Standard Logs the most common registers and are often sufficient Service If you experience problems with your device you may be asked to send a Service Log to our service department Custom Define your own se...

Page 214: ...r C Update rate D Start log 7 9 6 Backing up the transmitter configuration Use this Rosemount Radar Master option to make a backup copy of the configuration parameters in the transmitter database The backup file can be used to restore the transmitter configuration It can also be used for configuration of a transmitter in a similar application Parameters in the saved file can be uploaded directly t...

Page 215: ... can be viewed by using the Backup File Reader which is installed with the Rosemount Radar Master software Procedure Click the Start button and then select All Programs Rosemount Radar Master Tools Backup File Reader The backup file can also be viewed as a text file in a word processing program such as the Notepad See also Open the configuration report for further information on viewing backup fil...

Page 216: ...software versions software and hardware configuration and unit code is presented Figure 7 24 The Configuration Report Window in Rosemount Radar Master 7 9 10 Reset to factory settings Reset to factory settings using Rosemount Radar Master This function resets all or a specific part of the holding registers to factory settings Prerequisites Note It is recommended that a backup of the configuration ...

Page 217: ...efault Settings button and follow the instructions FOUNDATION Fieldbus Select the Reset to Factory Default button and follow the instructions Reset to factory settings using DeltaV This function resets all or a specific part of the holding registers to factory settings Prerequisites Note It is recommended that a backup of the configuration is done before the factory reset Then the old transmitter ...

Page 218: ...2 In the Distance simulated box type the desired value 3 To simulate a measurement alarm select the Enable Measurement Alarm simulated checkbox 4 To simulate a failure alarm e g an internal hardware failure select the Enable Device Failure Alarm simulated checkbox 5 Select Start Service and troubleshooting Reference Manual April 2019 00809 0100 4530 218 Rosemount 5300 Level Transmitter ...

Page 219: ...s Service Tools Simulate Measurement 2 Select the Start Stop Device Simulation button and follow the instructions Use the simulation mode with DeltaV This function can be used to simulate measurements and alarms Procedure 1 In the DeltaV Explorer select the desired transmitter icon and then right click the TRANSDUCER1300 block icon 2 Select Simulation Mode Reference Manual Service and troubleshoot...

Page 220: ...dmin 7 9 13 Change password for the service mode To change the password for enabling all options in the Service menu Procedure 1 Select Service Change Password 2 Type your current password 3 Type a new password 7 9 14 View input registers Measured data is continuously stored in the input registers By viewing the contents of the input registers advanced users can check that the transmitter works pr...

Page 221: ...the desired register number and the number of registers to read 5 Select Read 7 9 15 View edit holding registers Prerequisites Note Do not use holding registers to configure the transmitter unless you are qualified This dialog is mainly used for service purposes and for advanced configuration The holding registers store various transmitter parameters such as configuration data used to control the ...

Page 222: ...eckbox and then type the desired register number and the number of registers to read 5 Select Read 6 To change a holding register value type a new value in the corresponding value field Some holding registers can be edited in a separate window In this case you can change individual data bits 7 Select Store to store the new value Figure 7 27 Holding and Input Registers Can Be Viewed in Rosemount Ra...

Page 223: ...ord is not changed to facilitate service and maintenance of the transmitter Procedure 1 HART Select Overview Device Information Alarm and Security Security FOUNDATION Fieldbus Select Overview Device Information Security 2 HART Select Write Protect and follow the instructions FOUNDATION Fieldbus Select Write Protect Level or Write Protect All and follow the instructions Write protect a transmitter ...

Page 224: ...e this for enhancing accuracy when the surface echo is within the Near Zone When leaving factory the near zone measurement has been fine tuned The factory setting is normally sufficient and does not need to be repeated after installation However since the setting is optimized depending on actual installation further trimming may be necessary in the case of unfavorable conditions for instance if th...

Page 225: ...mbient temperature is within 104 F 40 C of the expected ambient operating temperature Note The Trim Near Zone function should only be used for reducing impact from stationary disturbances It is not suitable for occasional disturbances Note For firmware version 2 A2 or later the Trim Near Zone is not possible in combination with narrow nozzles as defined below 50 mm Nozzle height 300 mm Nozzle diam...

Page 226: ... only be used for reducing impact from stationary disturbances It is not suitable for occasional disturbances Note For firmware version 2 A2 or later the Trim Near Zone is not possible in combination with narrow nozzles as defined below 50 mm Nozzle height 300 mm Nozzle diameter 2 in for all single probes except 13 mm single rigid Nozzle diameter 3 in for 13 mm single rigid Note Trim Near Zone is ...

Page 227: ...ctory setttings Procedure 1 HART Select Overview Echo Tuning FOUNDATION Fieldbus Configure Manual Setup Avanced 2 Select Near Zone Reset near zone trimming to factory settings and follow the instructions Changing the hold off distance upper null zone The Hold Off Distance Upper Null Zone UNZ defines how close to the Upper Reference Point a level value is accepted You can extend the Hold Off Distan...

Page 228: ...usting the Hold Off Distance UNZ the measuring range is reduced Note Before changing the Hold Off Distance UNZ check entered value for the high alarm limit The high alarm limit must be outside the Hold Off Distance UNZ Procedure 1 Use the Echo Curve plot to verify if there are disturbances in the upper part of the tank Service and troubleshooting Reference Manual April 2019 00809 0100 4530 228 Ros...

Page 229: ...e c Select Store Set the hold off distance upper null zone using a handheld communicator Prerequisites Note By adjusting the Hold Off Distance UNZ the measuring range is reduced Note Before changing the Hold Off Distance UNZ check entered value for the high alarm limit The high alarm limit must be outside the Hold Off Distance UNZ Procedure 1 Use the Echo Curve plot to verify if there are disturba...

Page 230: ...nsmitter may need a fine tuning to handle disturbing objects in the tank The Amplitude Threshold Curve ATC function can be used for disturbance echo handling with the Rosemount 5300 Level Transmitter Amplitude threshold curve As shown in Figure 7 32 the ATC can be designed to filter out single disturbing echoes by adapting the curve around the corresponding amplitude peak It is important in this c...

Page 231: ...Curve Signal quality metrics Build up on the probe and different surface conditions are factors that can affect signal and noise levels Signal Quality Metrics can give an indication of how good the surface signal is compared to the noise For more information see Signal Quality Metrics Reference Manual Service and troubleshooting 00809 0100 4530 April 2019 Reference Manual 231 ...

Page 232: ...mount 5300 Both the echo peak amplitude and position are used to identify a double bounce Figure 7 33 Double Bounce Echo Peak Position A Surface distance B Nozzle height C Distance to potential double bounce Surface distance 2 D Distance to potential double bounce Surface distance 2 Nozzle height E Surface echo peak F Double bounce echo peaks G Signal amplitude H Distance Required settings for eff...

Page 233: ...ce distance B Interface level C Product level is ignored D Interface level is measured Even if the upper product level drops it is ignored by the transmitter which continues to measure only the interface level If the product level drops the air filled region in the upper part of the pipe will slightly reduce the measurement accuracy of the interface level To achieve high accuracy in this measureme...

Page 234: ...During firmware upgrade the HMC Modbus RTU address must be 246 the default address Make sure to disconnect other Modbus RTU devices that are connected and have address 246 Note Do not interrupt communication between the PC and the Rosemount 5300 Level Transmitter during the firmware upload Procedure 1 Start Rosemount Radar Master 2 Enable Modbus communication and set communication preferences a Se...

Page 235: ...ct OK to connect when the device is found 4 Make sure the HMC Modbus address is set to 246 the default address a Select Setup General b In the Device Address box type 246 and select Store 5 Enter service mode a Select Service Enter Service Mode b b Type the password and select Submit The default password is admin 6 Upload HMC firmware to device a Select Service Upload Firmware b Select Browse and ...

Page 236: ... error is still present then do the following a Select Service View Holding Registers b Select Numbers c In the Start Register box type 65510 and then select Read d Type the value 16760 for register 65510 and select Store 13 Select Tools Restart Device 14 If the HMC is configured for Modbus ASCII or Levelmaster communication then proceed with the following a Close Rosemount Radar Master and discon...

Page 237: ...pter Procedure 1 Loosen the nut that connects the transmitter head to the process seal 2 Carefully lift the transmitter head 3 On the probe make sure that the upper surface of the process seal is clean and free from dust and water Wipe it clean with a dry and lint free cloth 4 Verify the spring loaded pin at the center of the process seal is properly inserted When inserted properly only the plunge...

Page 238: ...y Transmitter heads with a firmware version earlier than 1 A4 manufacturing date before 2008 06 18 are not compatible with HP HTHP C probes marked with R2 Transmitter heads with a firmware version 1 A4 or later are compatible with HP HTHP probes without the R2 marking when the Trim Near Zone function is performed as illustrated below Only probes with both R3 and VC marking are compatible with the ...

Page 239: ...ater Yes Yes 2 Yes 3 Yes 4 Yes 1 The R2 marking is on the housing seal or the adapter as seen in the figure 2 Trim Near Zone function is required 3 When Dynamic Vapor Compensation is not used 4 The probe requires that Dynamic Vapor Compensation is activated in the device for full functionality 7 13 2 Check firmware and probe version Procedure 1 Check the manufacturing date on the transmitter head ...

Page 240: ...revision number firmware version a In Rosemount Radar Master select Device Properties Figure 7 36 Software Revision Number Service and troubleshooting Reference Manual April 2019 00809 0100 4530 240 Rosemount 5300 Level Transmitter ...

Page 241: ... at the center of the process seal is properly inserted 4 Mount the transmitter head on the new probe 5 Tighten the nut Max torque is 30 ft lb 40 Nm 6 If the new probe is not of the same type as the old one update the transmitter configuration by setting the Probe Type parameter to the appropriate value a In Rosemount Radar Master select Setup Tank b Select the Probe tab c In the Probe Type list s...

Page 242: ...tside of the United States contact the nearest Emerson representative Within the United States call the Emerson Instrument and Valve Response Center using the 1 800 654 RSMT 7768 toll free number This center available 24 hours a day will assist you with any needed information or materials The center will ask for product model and serial numbers and will provide a Return Material Authorization RMA ...

Page 243: ...ponse Center representatives will explain the additional information and procedures necessary to return goods exposed to hazardous substances Reference Manual Service and troubleshooting 00809 0100 4530 April 2019 Reference Manual 243 ...

Page 244: ...Service and troubleshooting Reference Manual April 2019 00809 0100 4530 244 Rosemount 5300 Level Transmitter ...

Page 245: ...n explosive atmosphere ensure the instruments in the loop are installed in accordance with intrinsically safe or non incendive field wiring practices Electrical shock could cause death or serious injury Use extreme caution when making contact with the leads and terminals Any substitution of non recognized parts may jeopardize safety Repair e g substitution of components etc may also jeopardize saf...

Page 246: ...change at the safety rated output Type B device Complex device using controllers or programmable logic as defined by the standard IEC 61508 8 3 Safety Instrumented System SIS certification For safety instrumented systems usage the 4 20 mA analog output is used as the primary safety variable It is configured to activate the alarm function if an error occurs If a measured value goes beyond the measu...

Page 247: ...itter Hardware Model 5301HxxxxxxxxxxxxxxZZ Model 5302HxxxxxxxxxxxxxxZZ Model 5303HxxxxxxxxxxxxxxZZ Note Transmitters will be marked with QS or QT at the end of the model number in place of ZZ above Software Firmware 2 A1 or higher 8 4 1 Identify a safety certified transmitter To identify a Rosemount 5300 Level Transmitter safety certified transmitter Procedure 1 Verify the option code QS or QT in ...

Page 248: ...are available in Appendix A Specifications and Reference Data The loop must be designed so that the terminal voltage does not drop below the minimum input voltage when the transmitter output is 22 5 mA See values in Table 8 3 Table 8 3 Minimum Input Terminal Voltage Ui at Different Currents Hazardous approval Current 3 60 mA 3 75 mA 21 75 mA 22 50 mA Minimum input voltage Ui Non Hazardous Intrinsi...

Page 249: ...e in Configuration These instructions are applicable to the Rosemount 5300 Level Transmitter safety certified options with any differences noted 8 6 1 Damping User adjusted damping will affect the transmitter s ability to respond to process changes Therefore the damping values response time should not exceed the loop requirements For further information on damping see Damping value 8 6 2 Alarm and...

Page 250: ...he High or Low Alarm Mode can be used for the safety function Do not choose Freeze Current 8 6 3 Write protection A Rosemount 5300 Level Transmitter safety certified transmitter should always be protected from unintentional configuration changes by a password protected function It is recommended to use write protection described in Write protection 8 6 4 Site acceptance After installation and or c...

Page 251: ...able 8 4 can be used as a guidance for selecting the appropriate proof test Table 8 4 Suggested Proof tests Proof test Type Proof test coverage of DU Remaining dangerous undetected failures Can be performed remotely A Comprehensive 94 6 FIT No B Comprehensive 85 14 FIT Yes C Partial 55 43 FIT Yes D Comprehensive 94 6 FIT No E Comprehensive 86 13 FIT Yes F Comprehensive 82 17 FIT No G Comprehensive...

Page 252: ...comprehensive proof test with Rosemount Radar Master The suggested proof test described below will detect 94 of possible DU failures in the Rosemount 5300 Level Transmitters Procedure 1 Bypass the safety function and take appropriate action to avoid a false trip 2 Disable write protection in device if enabled a Select Tools Lock Unlock Configuration Area b Enter password to unlock 3 Using Loop Tes...

Page 253: ... transmitter for any leaks visible damage or contamination 7 Perform a one point level measurement verification of the device Verify the current level measurement with an independent measurement such as the BPCS level sensor or a manual reading This step verifies that the analog output is correct in the operating range and that the Primary Variable is properly configured Note that the applied leve...

Page 254: ...ce and troubleshooting Suggested comprehensive proof test with AMS Device Manager and handheld communicator The suggested proof test described below will detect 94 of possible DU failures in the Rosemount 5300 Level Transmitters Procedure 1 Bypass the safety function and take appropriate action to avoid a false trip 2 Disable write protection in device if enabled Safety Instrumented Systems 4 20 m...

Page 255: ...rect e Click Abort to end loop test 5 Enable write protection a Select Configure Manual Setup Device Setup Security b Click Write Protect and follow the instructions 6 Inspect the transmitter for any leaks visible damage or contamination 7 Perform a one point level measurement verification of the device Verify the current level measurement with an independent measurement such as the BPCS level sen...

Page 256: ...hat analog output current is correct e Click Stop to end loop test 4 Using Loop Test enter current value mA representing low alarm current Verify that analog output current is correct using the reference meter a Select Setup Output Analog Out 1 and click Loop test b Enter current value representing low alarm current c Click Start to output current d Verify that analog output current is correct e C...

Page 257: ... output current is correct e Click Abort to end loop test 4 Using Loop Test enter current value mA representing low alarm current Verify that analog output current is correct using the reference meter a Select Configure Manual Setup Device Setup Analog Output b Click Loop Test and select Other c Enter current value representing low alarm current d Verify that analog output current is correct e Cli...

Page 258: ...representing high alarm current c Click Start to output current d Verify that analog output current is correct e Click Stop to end loop test 4 Using Loop Test enter current value mA representing low alarm current Verify that analog output current is correct using the reference meter a Select Setup Output Analog Out 1 and click Loop test b Enter current value representing low alarm current c Click ...

Page 259: ...ct Other c Enter current value representing high alarm current d Verify that analog output current is correct e Click Abort to end loop test 4 Using Loop Test enter current value mA representing low alarm current Verify that analog output current is correct using the reference meter a Select Configure Manual Setup Device Setup Analog Output b Click Loop Test and select Other c Enter current value ...

Page 260: ...m current Verify that analog output current is correct using the reference meter a Select Setup Output Analog Out 1 and click Loop test b Enter current value representing high alarm current c Click Start to output current d Verify that analog output current is correct e Click Stop to end loop test 4 Using Loop Test enter current value mA representing low alarm current Verify that analog output cur...

Page 261: ... This proof test can only be performed on devices with Verification reflectors high level supervision option code HL1 HL2 or HL3 Procedure 1 Bypass the safety function and take appropriate action to avoid a false trip 2 Disable write protection in device if enabled a Select Configure Manual Setup Device Setup Security b Click Write Protect and follow the instructions 3 Using Loop Test enter curren...

Page 262: ... refer to Rosemount 5300 Level Transmitter High Level Supervision Manual Supplement For troubleshooting the transmitter see Service and troubleshooting 8 7 7 Suggested comprehensive fully remote proof test using reference reflector High Level Supervision Suggested comprehensive fully remote proof test using reference reflector High Level Supervision with Rosemount Radar Master The suggested proof ...

Page 263: ...log output current is correct e Click Stop to end loop test 5 Enable write protection a Select Tools Lock Unlock Configuration Area b Enter password to lock 6 Perform High Level Supervision test a Select Setup Advanced b Select the Level Supervision tab c Select Start Stop Test Mode d Verify that the output from the device corresponds to the alarm limit in the host system e End test mode by clicki...

Page 264: ...tup Device Setup Analog Output b Click Loop Test and select Other c Enter current value representing high alarm current d Verify that analog output current is correct e Click Abort to end loop test 4 Using Loop Test enter current value mA representing low alarm current Verify that analog output current is correct using the reference meter a Select Configure Manual Setup Device Setup Analog Output ...

Page 265: ...th Verification reflectors high level supervision option code HL1 HL2 or HL3 Procedure 1 Bypass the safety function and take appropriate action to avoid a false trip 2 Perform High Level Supervision test a Select Setup Advanced b Select the Level Supervision tab c Select Start Stop Test Mode d Verify that the output from the device corresponds to the alarm limit in the host system e End test mode ...

Page 266: ...y leaks visible damage or contamination 4 Remove the bypass and otherwise restore normal operation For more information on the High Level Supervision refer to Rosemount 5300 Level Transmitter High Level Supervision Manual Supplement For troubleshooting the transmitter see Service and troubleshooting 8 7 9 Suggested fully remote proof test using reference reflector High Level Supervision Suggested ...

Page 267: ...of test can only be performed on devices with Verification reflectors high level supervision option code HL1 HL2 or HL3 Procedure 1 Bypass the safety function and take appropriate action to avoid a false trip 2 Perform High Level Supervision test a Select Configure Alert Setup Level Supervision b Select Start Stop Test Mode c Verify that the output from the device corresponds to the alarm limit in...

Page 268: ...ns see Specifications and reference data or refer to the Rosemount 5300 Level Transmitter Product Data Sheet The Rosemount 5300 Level Transmitter must be operated in accordance with the functional and performance specifications provided in Specifications and reference data Reference conditions can be found in Reference conditions 8 9 1 SIS reference Failure rate data The FMEDA report includes fail...

Page 269: ...Spare parts Additional spare parts are available in Spare parts and accessories Reference Manual Safety Instrumented Systems 4 20 mA only 00809 0100 4530 April 2019 Reference Manual 269 ...

Page 270: ...Safety Instrumented Systems 4 20 mA only Reference Manual April 2019 00809 0100 4530 270 Rosemount 5300 Level Transmitter ...

Page 271: ... cable 2 in 50 mm 11 For FOUNDATION Fieldbus units it may be required to ground the signal cable shield at the power supply and transmitter to achieve optimum performance Thresholds may need to be adjusted see Guidelines for setting the amplitude thresholds for general guidelines on manual threshold settings Update interval Minimum 1 update per second A 1 2 Environment Vibration resistance Aluminu...

Page 272: ...rs equipped with the Diagnostics Suite option can calculate Signal Quality Metrics Table A 1 Maximum Recommended Viscosity and Contamination Build up Probe type Maximum viscosity Contamination build up Single lead 8000 cP 1 2 Build up allowed Twin lead Large coaxial 1500 cP Thin build up allowed but no bridging Coaxial 500 cP Not recommended 1 Consult your local Emerson representative in the case ...

Page 273: ...particles in the tank atmosphere may affect measuring performance Heavy product build up or contamination on the probe should be avoided since it can reduce measuring range and might cause erroneous level readings Table A 2 Maximum Measuring Range Probe type Maximum measuring range Rigid single lead segmented rigid single lead 9 ft 10 in 3 m for 8 mm probes code 4A 19 ft 8 in 6 m for 13 mm probes ...

Page 274: ...rove the minimum measurable dielectric constant Consult the factory for details 2 May be lower depending on installation 3 Up to 49 ft 15 m for Duplex 2205 probes type 5A and 5B Table A 4 Remote Housing Measuring Range ft m DC Rigid single 8 mm Rigid single 13 mm segmented rigid single Flexible single Coaxial Large coaxial Rigid twin Flexible twin 1 m remote housing 1 Chamber pipe installations 4 ...

Page 275: ...e affected up to 1 2 in 30 mm 3 Required chamber pipe size is 3 or 4 in 75 100 mm Interface measuring range The maximum allowable upper product thickness measuring range is primarily determined by the dielectric constants of the two liquids Typical applications include interfaces between oil oil like and water water like liquids with a low 3 dielectric constant for the upper product and a high 20 ...

Page 276: ...Maximum upper product thickness ft m B Upper product dielectric constant C Lower product dielectric constant A 1 4 Accuracy over measuring range The measuring range depends on probe type dielectric constant of the product and installation environment and is limited by the Blind Zones at the very top and bottom of the probe In the Blind Zones the accuracy exceeds 1 18 in 30 mm and measurements may ...

Page 277: ...en using a PTFE centering disc the Lower Blind Zone is not affected Figure A 4 Figure A 6 and Figure A 5 illustrate the accuracy over measuring range at reference condition with alternating probe types and varying dielectric constant of the product Figure A 3 Blind Zones A Upper Blind Zone B Reduced accuracy C Lower Blind Zone Note Measurements may not be possible in the Blind Zones and measuremen...

Page 278: ...8 in 30 mm A Water DC 80 B Oil DC 2 C Accuracy D Blind Zone Figure A 5 Accuracy Over Measuring Range for Twin Lead Probes 0 12 in 3 mm 3 2 in 8 cm 8 3 in 21 cm 4 7 in 12 cm 1 18 in 30 mm 0 12 in 3 mm 3 9 in 10 cm 9 8 in 25 cm 0 8 in 2 cm 1 18 in 30 mm C A B D C A Water DC 80 B Oil DC 2 C Accuracy D Blind Zone Specifications and reference data Reference Manual April 2019 00809 0100 4530 278 Rosemou...

Page 279: ...D C A Water DC 80 B Oil DC 2 C Accuracy D Blind Zone Figure A 7 Accuracy Over Measuring Rage for Large Coaxial Probe 0 12 in 3 mm 3 9 in 10 cm 1 18 in 30 mm 0 12 in 3 mm 1 6 in 4 cm 1 18 in 30 mm 0 8 in 2 cm 5 1 in 13 cm 3 9 in 10 cm C A B D C A Water DC 80 B Oil DC 2 C Accuracy D Blind Zone Reference Manual Specifications and reference data 00809 0100 4530 April 2019 Reference Manual 279 ...

Page 280: ...C part 15 subpart B and EMC Directive 2014 30 EU Considered to be an unintentional radiator under the Part 15 rules Humidity 0 to 100 relative humidity Start up time 40 s A 2 2 Start up sequence For the Rosemount 5300 as default the radar will first go to Low Alarm current for 9 seconds during boot up followed by nine seconds of High Alarm current After that measurement is re established and the 4...

Page 281: ...is HART Revision 5 To order HART Revision 7 factory configured add option code HR7 The device can also be field configured to HART Revision 7 if needed Signal wiring Recommended output cabling is twisted shielded pairs 24 12 AWG Rosemount 333 HART Tri Loop By sending the digital HART signal to the optional HART Tri Loop it is possible to have up to three additional 4 20 mA analog signals See the R...

Page 282: ...transmitter housing provide connections for signal cables The Rosemount 5300 Level Transmitter is loop powered and operates with the following power supplies Table A 5 External Power Supply for HART Approval type Input voltage Ui 1 None 16 42 4 Vdc Non sparking Energy Limited 16 42 4 Vdc Intrinsically Safe 16 30 Vdc Explosion proof Flameproof 20 42 4 Vdc 1 Reverse polarity protection Figure A 9 Ex...

Page 283: ... mA A 2 4 FOUNDATION Fieldbus output option code F Power requirements Terminals in the transmitter housing provide connections for signal cables The Rosemount 5300 Level Transmitter is powered over FOUNDATION Fieldbus with standard fieldbus power supplies The transmitter operates with the following power supplies Table A 7 External Power Supply for FOUNDATION Fieldbus Approval type Power supply Vd...

Page 284: ...ming FOUNDATION Fieldbus ITK 6 0 1 FOUNDATION Fieldbus alerts Field diagnostics alerts Plantweb alerts A 2 5 Modbus output option code M Output The RS 485 Modbus version communicates by Modbus RTU Modbus ASCII and Levelmaster protocols 8 data bits 1 start bit 1 stop bit and software selectable parity Baud Rate 1200 2400 4800 9600 default and 19200 bits s Address Range 1 to 255 default device addre...

Page 285: ...meproof Explosion proof output have a built in barrier no external barrier needed 13 Power consumption 0 5 W with HART address 1 1 2 W incl four HART slaves Note The Rosemount 5300 Level Transmitter with Modbus protocol is configured to HART address 1 at factory This reduces power consumption by locking the analog output at 4 mA 13 An external galvanic isolator is always recommended to be used for...

Page 286: ...ndicator for FOUNDATION Fieldbus see Product Data Sheet Configuration tools Rosemount Radar Master included in the delivery Device Descriptor DD based systems e g AMS Device Manager handheld communicator and DeltaV Device Type Manager DTM based systems compliant with version 1 2 of the FDT DTM specification supporting configuration in for instance Yokogawa Fieldmate PRM E H FieldCare and PACTware ...

Page 287: ...ment only for fully submerged probe see Figure A 16 2 Not available as primary variable 3 Not available for FOUNDATION Fieldbus Modbus Signal Output or for HART units in fixed current mode 4 LCD display variable only Damping 0 60 s 2 s default value A 2 7 Diagnostics General Transmitter diagnostics with alerts include hardware and software errors electronics temperature probe missing and invalid m...

Page 288: ...perly in both tank and chamber pipe installations Compared to traditional diagnostics that only monitor the transmitter electronics the reflector can also be used to diagnose the upper parts of the probe inside the tank for e g build up corrosion monitoring and other process related conditions Figure A 11 Verification Reflector A Amplitude B Distance C Reflector The primary use cases for the refle...

Page 289: ...on Not to be used in fully submerged applications Minimum dielectric constant 2 4 for option code HL1 2 0 for option codes HL2 and HL3 More information For more information and installation requirements refer to the High Level Supervision Manual Supplement A 2 8 Process temperature and pressure rating Figure A 12 gives the maximum process temperature measured at the lower part of the flange or thr...

Page 290: ...osilicone FVMQ 49 45 302 150 1 The O ring can be stored at lower temperatures refer to Table A 10 Note Always check the chemical compatibility of the O ring material with your application If the O ring material is not compatible with its chemical environment the O ring may eventually malfunction No wetted O rings are used in the HTHP HP and C versions Final rating may be lower depending on flange ...

Page 291: ...F F F E E E C D B A Standard tank connections B HTHP tank connections C HP tank connections D C tank connections E Pressure psig bar F Temperature F C G PTFE covered probe and flange 49 F 45 C depending on O ring selection A 2 9 Temperature limits The maximum and minimum ambient temperature for the electronics depends on the process temperature as described by Figure A 13 and Figure A 14 and on th...

Page 292: ...uld not exceed 4 in 10 cm of height above the flange Note In applications where the ambient temperature exceeds the limits of the electronics a Remote Mounting connection can be used The maximum temperature for the Remote Mounting connection at the vessel connection point is 302 F 150 C Table A 10 Ambient Temperature Limits Description Operating limit Storage limit Without integral display 40 F to...

Page 293: ...200 C HTHP Class 2500 up to max 752 F 400 C Alloy C 276 UNS N10276 according to ASME B16 5 Table 2 3 8 Standard Max 302 F 580 psig 150 C 40 Bar HP Class 1500 up to max 482 F 250 C HTHP Class 1500 up to max 752 F 400 C Duplex 2205 UNS S31803 according to ASME B16 5 Table 2 2 8 Standard Max 302 F 580 psig 150 C 40 Bar HP Class 1500 51 F 46 C up to max 482 F 250 C HTHP Class 1500 51 F 46 C up to max ...

Page 294: ...p to max 250 C C Class 600 up to max 200 C HTHP Class 600 up to max 400 C A 2 11 Tri Clamp rating Tri Clamp is available for the Standard Temperature and Pressure seal Table A 11 Tri Clamp Rating Size Maximum pressure bar 1 1 in 37 5 mm 16 2 in 50 mm 16 3 in 75 mm 10 4 in 100 mm 10 1 The final rating depends on the clamp and gasket A 2 12 Plate design Certain models of flanged alloy and PTFE cover...

Page 295: ...ive plate Standard Max 302 F 580 psig 150 C 40 Bar Flange plate design is available up to Class 300 PN 40 A 2 13 Conditions used for flange strength calculations See Table A 12 to Table A 15 for the conditions used for flange strength calculations Table A 12 316 316L Flanges Standard Bolting material Gasket Flange material Hub material Standard HP HTHP C HP HTHP C ASME Stainless steel SA193 B8M Cl...

Page 296: ... EN 1514 1 with min thickness 1 6 mm Spiral wound gasket with nonmetallic filler EN 1514 2 Table A 15 Duplex 2205 Flanges Standard Bolting material Gasket Flange material Hub material Standard HTHP HP HTHP ASME A193 B7 or A320 L7 Soft 1a with min thickness 1 6 mm Spiral wound gasket with nonmetallic filler 1b Duplex stainless steel SA A182 F51 and EN10222 5 1 446 2 or SA A240 Gr S31803 and EN10028...

Page 297: ...easured follow these criteria The dielectric constant of the upper product should be known and should not vary The Rosemount Radar Master software has a built in dielectric constant calculator to help the user estimate the upper product dielectric constant The dielectric constant of the upper product must have a lower dielectric constant than the lower product to have a distinct reflection The dif...

Page 298: ...r high pressure can influence radar level transmitter measurements Rosemount 5301 with Dynamic Vapor Compensation will automatically compensate for this and maintain the level accuracy Probe type 3V for 3 to 4 in chambers or 4U for 2 in chambers must be used Mount in a 2 3 or 4 in bypass chamber with flanges appropriately sized for the pressure and temperature of the application Dynamic Vapor Comp...

Page 299: ...e reference reflector end when using probe type 4U Select reference reflector The long reflector 20 in 500 mm has the best accuracy and is recommended for all chambers where the dimensions of the chamber allow for it If the distance from the flange to the upper inlet is less than 28 in 710 mm the short reflector should be chosen This distance is a minimum when dynamic compensation is required with...

Page 300: ...e factory to explore possible Engineered Solutions This is typically but not exclusively related to the choice of wetted materials or the design of a process connection These Engineered Solutions are part of the expanded offerings and may be subject to additional delivery lead time For ordering factory will supply a special R labeled numeric option code that should be added at the end of the stand...

Page 301: ... flange Tri Clamp or NPT or BSPP G threads A 3 6 Flange dimensions Follows ASME B16 5 JIS B2220 and EN 1092 1 standards for blind flanges For Proprietary Fisher and Masoneilan flanges see Proprietary flanges A 3 7 Vented flanges Available with Masoneilan and Fisher vented flanges Vented flanges must be ordered as accessories with a 1 in NPT threaded process connection code RA see Proprietary flang...

Page 302: ...chnical Note Total probe length This is defined from the Upper Reference Point to the end of the probe weight included if applicable Figure A 19 Total Probe Length A NPT B BSPP G C Flange D Tri Clamp E Upper Reference Point F Total Probe Length Select the probe length according to the required measuring range the probe must be hung and fully extended through the entire distance where level reading...

Page 303: ...to 19 7 ft 0 3 to 6 m Probe angle 0 to 90 degrees from vertical axis Note Models with QT option code should not be installed in angled probe installations Tensile strength 0 16 in 4 mm Flexible single lead SST 2698 lb 12 kN 0 16 in 4 mm Flexible single lead Alloy C 276 1798 lb 8 kN 0 16 in 4 mm Flexible single lead Alloy 400 1124 lb 5 kN 0 16 in 4 mm Flexible single lead Duplex 2205 1349 lb 6 kN 0...

Page 304: ... Alloy C 276 UNS N10276 PTFE PFA and O ring materials 3 Alloy 400 UNS N04400 Alloy K500 PTFE PFA and O ring materials 7 PTFE 1 mm PTFE cover 8 PTFE 316 316L EN 1 4404 and O ring materials D Duplex 2205 UNS S31803 EN 1 4462 Duplex 2507 UNS S32750 EN 1 4410 PTFE PFA and O ring materials 1 For flexible single twin lead probes only Table A 19 HTHP Probe Operating Temperature and Pressure Code H Materi...

Page 305: ...ial exposed to tank atmosphere 1 316L EN 1 4404 316 1 Ceramic Al2O3 Graphite PFA PTFE and Alloy 625 1 For flexible single twin lead probes only A 3 11 Weight Table A 22 Flange and Probes Item Weight Flange Depends on flange size Flexible single lead probe 0 05 lb ft 0 08 kg m Rigid single lead probe 0 3 in 8 mm 0 27 lb ft 0 4 kg m Rigid single lead probe 0 5 in 13 mm 0 71 lb ft 1 06 kg m Segmented...

Page 306: ...0 88 lb 0 40 kg Heavy weight W3 for flexible single lead probe 0 16 in 4 mm 2 43 lb 1 10 kg Weight for flexible single lead probe 0 24 in 6 mm 1 2 lb 0 55 kg Weight for PTFE covered flexible single lead 2 2 lb 1 kg Weight for twin lead probe 1 3 lb 0 60 kg Specifications and reference data Reference Manual April 2019 00809 0100 4530 306 Rosemount 5300 Level Transmitter ...

Page 307: ...3 m for Ø 0 31 8 L 20 ft 6 m for Ø 0 51 13 C Ø 0 31 8 Ø 0 51 13 Ø 0 47 12 for PTFE covered probe D PTFE covered probe and protective plate E Alloy probe and protective plate F The PTFE and Alloy probes are designed with a protective plate G HTHP HP C version H HTHP HP Plate Design Option for Alloy versions Dimensions are in inches millimeters Reference Manual Specifications and reference data 0080...

Page 308: ...ional adapters M20x1 5 eurofast and minifast B L 10 ft 3 m for Ø 0 31 8 L 20 ft 6 m for Ø 0 51 13 C Ø 0 31 8 Ø 0 51 13 Ø 0 47 12 for PTFE covered probe D PTFE covered probe and protective plate Dimensions are in inches millimeters Specifications and reference data Reference Manual April 2019 00809 0100 4530 308 Rosemount 5300 Level Transmitter ...

Page 309: ... B 14 NPT optional adapters M20x1 5 eurofast and minifast C L 10 ft 3 m for Ø 0 31 8 L 20 ft 6 m for Ø 0 51 13 D Ø 0 31 8 Ø 0 51 13 Ø 0 47 12 for PTFE covered probe E 1 in 1 in s52 2 in s60 F G 1 1 in G 1 in s52 1 in s60 H NPT 1 G 1 in HTHP HP C version I NPT s50 G s60 Dimensions are in inches millimeters Reference Manual Specifications and reference data 00809 0100 4530 April 2019 Reference Manua...

Page 310: ...51 13 E 15 6 397 5 2 2 55 15 2 385 A A 14 NPT optional adapters M20x1 5 eurofast and minifast B L 33 ft 10 m C HTHP HP C version D Optional PTFE centering disc E Optional Bottom centering disc SST or PTFE Dimensions are in inches millimeters Specifications and reference data Reference Manual April 2019 00809 0100 4530 310 Rosemount 5300 Level Transmitter ...

Page 311: ...397 5 A A 14 NPT optional adapters M20x1 5 eurofast and minifast B L 33 ft 10 m C NPT 1 in s52 NPT 1 in s52 NPT 2 in s60 D Optional PTFE centering disc E Optional Bottom centering disc SST or PTFE F BSP G 1 in s52 BSP G 1 in s60 G HTHP HP C version H NPT 1 in s50 BSP G 1 in s60 Dimensions are in inches millimeters Reference Manual Specifications and reference data 00809 0100 4530 April 2019 Refere...

Page 312: ... L 10 ft 3 m C Short reflector 13 8 350 Long reflector 19 7 500 D Minimum 8 3 in 210 mm distance between water surface and reflector end E NPT 1 in s50 F Min 12 in 300 mm G 1 in centering disc Ø 1 46 37 H Pipe inner diameter Ø 1 5 38 Ø 2 05 52 I BSP G 1 in s60 Dimensions are in inches millimeters Specifications and reference data Reference Manual April 2019 00809 0100 4530 312 Rosemount 5300 Level...

Page 313: ... Ø 0 16 4 Ø 0 24 6 D 4 mm probe Ø 0 86 22 6 mm probe Ø 1 10 28 E The PTFE covered probe is designed with a protective plate F Ø 0 28 7 for PTFE covered probe G 17 1 434 for PTFE covered probe H Ø 0 88 22 5 for PTFE covered probe I HTHP HP C version J HTHP HP C Plate Design Option for Alloy versions K Short weight option W2 L Heavy weight option W3 M Chuck Dimensions are in inches millimeters Refer...

Page 314: ... L 164 ft 50 m C Ø 0 16 4 Ø 0 24 6 D 4 mm probe Ø 0 86 22 6 mm probe Ø 1 10 28 E The PTFE covered probe is designed with a protective plate F Ø 0 28 7 for PTFE covered probe G 17 1 434 for PTFE covered probe H Ø 0 88 22 5 for PTFE covered probe I Short weight option W2 J Heavy weight option W3 K Chuck Dimensions are in inches millimeters Specifications and reference data Reference Manual April 201...

Page 315: ...rsion D 14 NPT optional adapters M20x1 5 eurofast and minifast E L 164 ft 50 m F Ø 0 16 4 Ø 0 24 6 G 4 mm probe Ø 0 86 22 6 mm probe Ø 1 10 28 H 1 in 1 in s52 2 in s60 I Ø 0 28 7 for PTFE covered probe J 17 1 434 for PTFE covered probe K Ø 0 88 22 5 for PTFE covered probe L 1 in s52 1 in s60 M NPT s50 G s60 N Short weight option W2 O Heavy weight option W3 P Chuck Dimensions are in inches millimet...

Page 316: ... D E A A 14 NPT optional adapters M20x1 5 eurofast and minifast B L 20 ft 6 m C HTHP HP C version D HTHP HP Plate Design Option for Alloy versions E The Alloy probes are designed with a protective plate Dimensions are in inches millimeters Specifications and reference data Reference Manual April 2019 00809 0100 4530 316 Rosemount 5300 Level Transmitter ...

Page 317: ...7 1 H 15 6 397 5 E G Ø 1 5 38 D A A B C A NPT 1 1 2 in B G 1 1 in C NPT 1 G 1 inch HTHP HP C version D 14 NPT optional adapters M20x1 5 eurofast and minifast E L 20 ft 6 m F 1 in 1 in s52 2 in s60 G 1 in s52 1 in s60 H NPT s50 G s60 Dimensions are in inches millimeters Reference Manual Specifications and reference data 00809 0100 4530 April 2019 Reference Manual 317 ...

Page 318: ...0 1 257 1 5 2 133 7 4 188 5 15 6 397 5 C 2 4 60 2 4 60 A 14 NPT optional adapters M20x1 5 eurofast and minifast B L 20 ft 6 m C HP C version Dimensions are in inches millimeters Specifications and reference data Reference Manual April 2019 00809 0100 4530 318 Rosemount 5300 Level Transmitter ...

Page 319: ... F G H 257 1 10 1 257 1 10 1 257 1 188 5 2 4 60 2 4 60 A NPT 1 2 in B G 1 in C NPT 1 G 1 in HP C version D 14 NPT optional adapters M20x1 5 eurofast and minifast E L 20 ft 6 m F 1 in s52 2 in s60 G 1 in s60 H NPT s50 G s60 Dimensions are in inches millimeters Reference Manual Specifications and reference data 00809 0100 4530 April 2019 Reference Manual 319 ...

Page 320: ... 5 A 14 NPT optional adapters M20x1 5 eurofast and minifast B L 13 ft 1 in 4 m C Short reflector 13 8 350 Long reflector 19 7 500 D Minimum 8 3 in 210 mm distance between water surface and reflector end E Min 12 in 300 mm Dimensions are in inches millimeters Specifications and reference data Reference Manual April 2019 00809 0100 4530 320 Rosemount 5300 Level Transmitter ...

Page 321: ... 259 5 1 0 26 Ø 0 31 8 Ø 0 24 6 Ø 0 24 6 Ø 0 31 8 3 4 87 3 6 92 7 1 180 5 2 133 7 4 188 5 1 0 26 A G G B B C A G 1 in B NPT 1 2 in C 14 NPT optional adapters M20x1 5 eurofast and minifast D s60 E L 10 ft 3 m F 1 in s52 2 in s60 G Flange Dimensions are in inches millimeters Reference Manual Specifications and reference data 00809 0100 4530 April 2019 Reference Manual 321 ...

Page 322: ...259 5 3 4 87 3 6 92 7 1 180 5 2 133 7 4 188 5 A G G B B Ø 0 16 4 Ø 0 16 4 Ø 0 16 4 Ø 0 16 4 C Ø 0 16 4 Ø 0 16 4 A G 1 in B NPT 1 2 in C 14 NPT optional adapters M20x1 5 eurofast and minifast D s60 E L 164 ft 50 m F 1 in s52 2 in s60 G Flange Dimensions are in inches millimeters Specifications and reference data Reference Manual April 2019 00809 0100 4530 322 Rosemount 5300 Level Transmitter ...

Page 323: ...70 A Pipe mounting vertical pipe B Pipe mounting horizontal pipe C Wall mounting D Hole pattern for wall mounting E Pipe diameter max 2 5 in 64 mm F NPT 1 in Dimensions are in inches millimeters Reference Manual Specifications and reference data 00809 0100 4530 April 2019 Reference Manual 323 ...

Page 324: ...6 9 175 for Standard variant 12 4 315 for HTHP HP C variant D Hole pattern for remote housing wall mounting Dimensions are in inches millimeters A 5 Proprietary flanges Figure A 38 Proprietary Flanges D Outside diameter B1 Flange thickness with gasket surface Specifications and reference data Reference Manual April 2019 00809 0100 4530 324 Rosemount 5300 Level Transmitter ...

Page 325: ...0 1 54 39 0 1 30 33 0 0 24 6 0 4 02 102 0 8 5 87 149 0 1 These flanges are also available in a vented version Vented flanges must be ordered with a 1 in NPT threaded process connection code RA 2 Flange with raised face 3 Flange with recessed face For information about flange temperature and pressure ratings see Fisher and Masoneilan flange rating A 6 Flushing connection rings Figure A 39 Flushing ...

Page 326: ...for fully submerged probe 5302 Guided Wave Radar Liquid Level and Interface Transmitter Signal output H 4 20 mA with HART communication default output from factory is HART 5 add option code HR7 for HART 7 see 4 20 mA HART output option code H for details F FOUNDATION Fieldbus see FOUNDATION Fieldbus output option code F for details M RS 485 with Modbus communication see Modbus output option code M...

Page 327: ...ype Valid operation temperature and pressure 1 316 316L EN 1 4404 All S H P C 2 Alloy C 276 UNS N10276 With plate design if flanged version Up to class 600 PN 63 for HTHP HP probes 3A 3B 4A 4B 5A 5B S H P 3 Alloy 400 UNS N04400 With plate design if flanged version 3A 3B 4A 4B 5A 5B S 7 PTFE covered probe and flange With plate design 4A and 5A S 8 PTFE covered probe 4A and 5A S H Alloy C 276 UNS N1...

Page 328: ...id Vapor Probe equip with a 1 in centering disc For 2 in chambers Refer to Options to specify reference reflector length Flange 1 in Thread Min 2 ft 11 in 0 9 m for the short reflector R1 option Min 3 ft 7 in 1 1 m for the long reflector R2 option Max 9 ft 10 in 3 m 5A 11 Flexible Single Lead with weight Flange 1 in 8 1 in 2 in 8 Thread Tri Clamp Min 3 ft 4 in 1 m Max 164 ft 50 m 12 5B 13 Flexible...

Page 329: ...ype 1 2 3 7 8 H D S H P C CB 4 in Class 300 RF Raised Face Type 1 2 3 7 8 H D S H P C CC 4 in Class 600 RF Raised Face Type 1 2 H D H P C CD 4 in Class 900 RF Raised Face Type 1 H D H P C AE 2 in Class 1500 RF Raised Face Type 1 H D H P C AF 2 in Class 2500 RF Raised Face Type 1 H P C AI 2 in Class 600 RTJ Ring Type Joint 1 H D H P C AJ 2 in Class 900 RTJ Ring Type Joint 1 H D H P C AK 2 in Class ...

Page 330: ...ed face 1 H P C HF DN50 PN250 Type B2 raised face 1 H P C HI DN50 PN40 Type E spigot face 1 8 S H P C HP DN50 PN16 Type C tongue face 1 8 S H P C HQ DN50 PN40 Type C tongue face 1 8 S H P C IE DN80 PN160 Type B2 raised face 1 H P C IF DN80 PN250 Type B2 raised face 1 H P C IH DN80 PN16 Type E spigot face 1 8 S H P C II DN80 PN40 Type E spigot face 1 8 S H P C IP DN80 PN16 Type C tongue face 1 8 S ...

Page 331: ...type RA 1 in NPT thread 1 2 3 8 H D 1A 2A 3A 3B 3C 4A 4B 4S 4U 5A 5B RC 2 in NPT thread 1 8 1A 2A 3A 3B 3C 4A 4B 4S 5A 5B standard temperature and pressure RB 1 in NPT thread 1 8 3A 3B 4A 4B 4S 5A 5B standard temperature and pressure SA 1 in BSP G 1 in thread 1 2 3 8 H D 1A 2A 3A 3B 3C 4A 4B 4S 4U 5A 5B SB 1 in BSP G 1 in thread 1 8 3A 3B 4A 4B 4S 5A 5B standard temperature and pressure Tri Clamp ...

Page 332: ...C 17 China FISCO Intrinsic Safety I5 USA Intrinsic Safety and Non Incendive IE 17 USA FISCO Intrinsic Safety I6 Canadian Intrinsic Safety IF 17 Canadian FISCO Intrinsic Safety I7 IECEx Intrinsic Safety IG 17 IECEx FISCO Intrinsic Safety E2 INMETRO Flameproof EM 16 Technical Regulations Customs Union EAC Flameproof I2 INMETRO Intrinsic Safety IB INMETRO FISCO Intrinsic Safety IM Technical Regulatio...

Page 333: ...e at Emerson com Rosemount Alarm limit configuration C4 Namur alarm and saturation levels high alarm C5 Namur alarm and saturation levels low alarm C8 20 Low alarm standard Rosemount alarm and saturation levels Welding documentation 21 Q66 Welding Procedure Qualification Record Documentation Q67 Welder Performance Qualification Record Q68 Welding Procedure Specification Special certifications Q4 C...

Page 334: ...ons LS 30 Long stud 9 8 in 250 mm for flexible single lead probe to prevent contact with wall nozzle Standard stud length is 3 9 in 100 mm for probes 5A and 5B BR 316L Mounting Bracket for 1 in NPT Process Connection RA see Figure A 36 Weight and anchoring options for flexible single probes probe type 5A W3 Heavy weight recommended choice for most applications Weight 2 43 lb 1 10 kg Length 5 5 in ...

Page 335: ... 3 14 for size recommendation Outer diameter S2 39 2 in Centering disc 1 8 in 45 mm S3 39 3 in Centering disc 2 7 in 68 mm S4 39 4 in Centering disc 3 6 in 92 mm P2 40 2 in Centering disc PTFE 1 8 in 45 mm P3 40 3 in Centering disc PTFE 2 7 in 68 mm P4 40 4 in Centering disc PTFE 3 6 in 92 mm S6 39 6 in Centering disc 5 55 in 141 mm S8 39 8 in Centering disc 7 40 in 188 mm P6 40 6 in Centering dis...

Page 336: ...to an even length when ordering Probes can be cut to exact length in field Maximum allowable length is determined by process conditions See Total probe length for more probe length guidance 16 Probes are intrinsically safe 17 Requires FOUNDATION Fieldbus signal output Ui parameter listed in Product certifications 18 G in SST cable gland is included in delivery 19 Available for tank connection with...

Page 337: ...s in one crate Note that the flange bolts are only hand tightened Long rigid single lead probes 8 ft 2 5 m are ship separately in order to reduce transportation risk damage A 7 2 Rosemount 5303 Level for Solids Table A 27 Rosemount 5303 Level for Solids Ordering Information The starred options represent the most common options and should be selected for best delivery The non starred offerings are ...

Page 338: ...n 1 m Max 164 ft 50 m 6B 6 Flexible Single Lead with chuck 6 mm Flange 1 in 1 in 2 in Thread Min 3 ft 4 in 1 m Max 164 ft 50 m Probe length units E English feet in M Metric meters centimeters Total probe length feet m 7 XXX 0 164 ft or 0 50 m Total probe length in cm 7 XX 0 11 in or 0 99 cm Process connection size type consult the factory for other process connections ASME flanges 8 AA 2 in Class ...

Page 339: ... face JIS flanges 9 UA 50A 10K RF Raised Face Type VA 80A 10K RF Raised Face Type XA 100A 10K RF Raised Face Type UB 50A 20K RF Raised Face Type VB 80A 20K RF Raised Face Type XB 100A 20K RF Raised Face Type YA 150A 10K RF Raised Face Type YB 150A 20K RF Raised Face Type ZA 200A 10K RF Raised Face Type ZB 200A 20K RF Raised Face Type Threaded connections 8 Probe type RA 1 in NPT thread All RC 2 in...

Page 340: ...IB INMETRO FISCO Intrinsic Safety IM Technical Regulations Customs Union EAC Intrinsic Safety E4 11 Japan Flameproof KA ATEX USA Canadian Flameproof Explosion proof KB ATEX USA IECEx Flameproof Explosion proof KC ATEX Canadian IECEx Flameproof Explosion proof KD USA Canadian IECEx Flameproof Explosion proof KE ATEX USA Canadian Intrinsic Safety KF ATEX USA IECEx Intrinsic Safety KG ATEX Canadian I...

Page 341: ...rior use certificate of FMEDA Data Only available with HART 4 20 mA output output code H QT Safety certified to IEC 61508 with certificate of FMEDA data Only available with HART 4 20 mA output output code H Special certifications Q4 Calibration Data Certification Q8 15 Material Traceability Certification consistent with ISO10474 3 1 2013 EN10204 3 1 2004 QG GOST Primary Verification Certificate Dy...

Page 342: ...ng Flange rating Tri Clamp rating and Plate design 3 For other materials consult the factory 4 0 79 lb 0 36 kg standard weight for flexible single lead probe L 5 5 in 140 mm 5 Extra length for fastening is added in the factory 6 1 2 lb 0 56 kg standard weight for flexible single lead probe L 5 5 in 140 mm 7 Probe weight included if applicable Give the total probe length in feet and inches or meter...

Page 343: ...410 Tank Hub Connectivity Housing material A Polyurethane covered Aluminum S Stainless Steel Grade CF8M ASTM A743 Conduit cable threads 1 14 NPT 2 M20 x 1 5 adapter 4 2 pcs M20 x 1 5 adapter G Metal cable gland 14 NPT E 1 M12 4 pin Male connector eurofast M 1 A size Mini 4 pin Male connector minifast Operating temperature and pressure N Not Applicable Material of construction Process connection pr...

Page 344: ...O Intrinsic Safety I3 China Intrinsic Safety IC 4 China FISCO Intrinsic Safety I5 USA Intrinsic Safety and Non Incendive IE 4 USA FISCO Intrinsic Safety I6 Canadian Intrinsic Safety IF 4 Canadian FISCO Intrinsic Safety I7 IECEx Intrinsic Safety IG 4 IECEx FISCO Intrinsic Safety IM Technical Regulations Customs Union EAC Intrinsic Safety KA 2 ATEX USA Canadian Flameproof Explosion proof KB 2 ATEX U...

Page 345: ...levels low alarm C8 5 Low alarm standard Rosemount alarm and saturation levels Special certifications Q4 Calibration Data Certification QG GOST Primary Verification Certificate Safety certifications QS Prior use certificate of FMEDA Data Only available with HART 4 20 mA output output code H QT Safety certified to IEC 61508 with certificate of FMEDA data Only available with HART 4 20 mA output outp...

Page 346: ...is pending consult factory 8 Option code BR5 together with Remote housing options B1 B2 B3 is pending consult factory 9 Not available with option code U1 10 For ambient temperatures between 67 F 55 C and 40 F 40 C the ambient temperature effect is 0 012 in 0 3 mm K or 45 ppm K of measured value whichever is greatest Other performance specifications apply to ambient temperatures between 40 F 40 C a...

Page 347: ...THP HP probes 3A 3B 4A 4B 5A 5B S H P 3 Alloy 400 UNS N04400 With plate design if flanged version 3A 3B 4A 4B 5A 5B S 7 PTFE covered probe and flange With plate design 4A and 5A S 8 PTFE covered probe 4A and 5A S H Alloy C 276 UNS N10276 process connection flange and probe 3A 3B 4A 4B 5A 5B S H P D Alloy 2205 EN 1 4462 UNS S31803 process connection flange and probe 4B 5A 5B S H P Sealing O ring Ma...

Page 348: ... 4 in 0 4 m Max 19 ft 8 in 6 m 4S Segmented Rigid Single Lead 13mm Flange 1 in 1 in 2 in Thread Tri Clamp Min 1 ft 4 in 0 4 m Max 32 ft 9 in 10 m 4U 10 Single Rigid Vapor Probe equip with a 1 in centering disc For 2 in chambers Refer to Options to specify reference reflector length to specify reference reflector length Flange 1 in Thread Min 2 ft 11 in 0 9 m for the short reflector R1 option Min 3...

Page 349: ... 2500 RF Raised Face Type 1 H P AI 2 in Class 600 RTJ Ring Type Joint 1 H D H P C AJ 2 in Class 900 RTJ Ring Type Joint 1 H D H P C AK 2 in Class 1500 RTJ Ring Type Joint 1 H D H P C BA 3 in Class 150 RF Raised Face Type 1 2 3 7 8 H D S H P C BB 3 in Class 300 RF Raised Face Type 1 2 3 7 8 H D S H P C BC 3 in Class 600 RF Raised Face Type 1 2 H D H P C BD 3 in Class 900 RF Raised Face Type 1 H D H...

Page 350: ... Type Joint 1 H D H P C DA 6 in Class 150 RF Raised Face Type 1 2 3 7 8 H S H P C EN 1092 1 flanges Material of construction Operating temperature and pressure HB DN50 PN40 Type A flat face 1 2 3 7 8 S H P C HC DN50 PN63 Type A flat face 1 2 3 H P C HD DN50 PN100 Type A flat face 1 H P C HE DN50 PN160 Type B2 raised face 1 H P C HF DN50 PN250 Type B2 raised face 1 H P C HI DN50 PN40 Type E spigot ...

Page 351: ...N100 PN40 Type A flat face 1 2 3 7 8 S H P C JC DN100 PN63 Type A flat face 1 2 3 H P C JD DN100 PN100 Type A flat face 1 H P C JE DN100 PN160 Type B2 raised face 1 H P C JF DN100 PN250 Type B2 raised face 1 H P C JH DN100 PN16 Type E spigot face 1 8 S H P C JI DN100 PN40 Type E spigot face 1 8 S H P C JP DN100 PN16 Type C tongue face 1 8 S H P C JQ DN100 PN40 Type C tongue face 1 8 S H P C KA DN1...

Page 352: ...A 5B 6A 6B RB 1 in NPT thread 1 8 3A 3B 3C 4A 4B 4S 5A 5B 6A 6B standard temperature and pressure RC 2 in NPT thread 1 8 1A 2A 3A 3B 4A 4B 4S 5A 5B 6A 6B standard temperature and pressure SA 1 in BSP G 1 in thread 1 2 3 8 H D 1A 2A 3A 3B 3C 4A 4B 4S 4U 5A 5B 6A 6B SB 1 in BSP G 1 in thread 1 8 3A 3B 4A 4B 4S 5A 5B 6A 6B standard temperature and pressure Tri Clamp fittings Material of construction ...

Page 353: ... Q68 Welding Procedure Specification Special Certifications Q8 17 Material Traceability Certification consistent with ISO10474 3 1 2013 EN10204 3 1 2004 Country certification J1 Canadian Registration Number CRN J2 18 ASME B31 1 J7 19 Indian Boiler Regulation For witnessed Form III C from factory order certificate Q47 on separate line Item J8 20 21 EN Boiler European Boiler Approval in accordance w...

Page 354: ...ation reflector for 8 in pipe chamber High Level Supervision See Verification reflector option code HL1 HL2 or HL3 for details HL3 24 Verification reflector for tanks and 10 in or wider pipe chamber High Level Supervision See Verification reflector option code HL1 HL2 or HL3 for details Extended product warranty WR3 25 3 year limited warranty WR5 25 5 year limited warranty Centering discs see Tabl...

Page 355: ...be length guidance 15 Available for tank connection with flange 16 Weldings in accordance with EN ISO standards 17 Certificate includes all pressure retaining wetted metal parts 18 Design and manufacturing according to ASME B31 1 No code stamp available Welding in accordance with ASME IX 19 Only available with Material of construction code 1 Operating temperature and pressure code S H or P togethe...

Page 356: ...FE 1 8 in 45 mm 03300 1655 0302 Kit 3 in Centering Disc SST 2 7 in 68 mm 03300 1655 0307 Kit 3 in Centering Disc PTFE 2 7 in 68 mm 03300 1655 0303 Kit 4 in Centering Disc SST 3 6 in 92 mm 03300 1655 0308 Kit 4 in Centering Disc PTFE 3 6 in 92 mm 03300 1655 0304 Kit 6 in Centering Disc SST 5 55 in 141 mm 03300 1655 0309 Kit 6 in Centering Disc PTFE 5 55 in 141 mm 03300 1655 0305 Kit 8 in Centering ...

Page 357: ...ad 3 6 in 92 mm 03300 1656 3006 6 in Centering Disc 3 pcs PTFE Segmented Rigid Single Lead 5 55 in 141 mm 03300 1656 3008 8 in Centering Disc 3 pcs PTFE Segmented Rigid Single Lead 7 40 in 188 mm 03300 1656 5002 2 in Centering Disc 5 pcs PTFE Segmented Rigid Single Lead 1 8 in 45 mm 03300 1656 5003 3 in Centering Disc 5 pcs PTFE Segmented Rigid Single Lead 2 7 in 68 mm 03300 1656 5004 4 in Centeri...

Page 358: ...ng Mounting Cable and 316L Bracket Verification reflector high level supervision spare part kit requires Rosemount 5300 firmware version 2 H0 or later 05300 7200 0001 For 3 to 8 in pipe chamber inner diameter 05300 7200 0002 For tanks or 10 in pipe chamber inner diameter or wider 1 If a centering disc is required for a flanged probe the centering disc can be ordered with options Sx or Px in the mo...

Page 359: ...ed test laboratory NRTL as accredited by the Federal Occupational Safety and Health Administration OSHA B 4 Installing equipment in North America The US National Electrical Code NEC and the Canadian Electrical Code CEC permit the use of Division marked equipment in Zones and Zone marked equipment in Divisions The markings must be suitable for the area classification gas and temperature class This ...

Page 360: ...T4 50 C Ta 60 C 70 C Type 4X Special Conditions for Safe Use X 1 WARNING Potential Electrostatic Charging Hazard The enclosure contains non metallic material To prevent the risk for electrostatic sparking the plastic surface should only be cleaned with a damp cloth 2 WARNING The apparatus enclosure contains aluminum and is considered to constitute a potential risk of ignition by impact or friction...

Page 361: ...22 2 No 60529 05 ANSI ISA 12 27 01 2003 Markings Explosionproof CL I DIV 1 GP B C D Dust Ignitionproof CL II DIV 1 and 2 GP E F G and coal dust CL III DIV 1 Type 4X IP66 IP67 B 6 2 I6 Intrinsically Safe and Non Incendive Systems Certificate 1514653 Standards CSA C22 2 No 0 M91 CSA C22 2 No 25 1966 CSA C22 2 No 30 M1986 CSA C22 2 No 94 M91 CSA C22 2 No 142 M1987 CSA C22 2 157 92 CAN CSA C22 2 No 60...

Page 362: ...d EPG Gb and clause 8 4 for EPL Da and EPL Db when the transmitter enclosure and antennas exposed to the exterior atmosphere of the tank is made with light metals containing aluminium or titanium The end user shall determine the suitability with regard to avoid hazards from impact and friction 2 Parts of the sensor probes for type 5300 are non conducting material covering metal surfaces The area o...

Page 363: ...2 NPT threads need to be sealed for dust and water ingress protection IP 66 IP 67 or Ex t EPL Da or Db is required Ui Ii Pi Ci Li Entity parameters HART 30 V 130 mA 1 W 7 26 nF 0 Entity parameters Fieldbus 30 V 300 mA 1 5 W 4 95 nF 0 B 7 3 IA ATEX FISCO Certificate Nemko 04ATEX1073X Standards EN 60079 0 2012 EN 60079 1 2014 EN 60079 11 2012 EN 60079 26 2015 EN 60079 31 2014 Markings II 1G Ex ia II...

Page 364: ...rtificate Nemko 10ATEX1072X Standards EN 60079 0 2012 EN 60079 11 2012 EN 60079 15 2010 EN 60079 31 2014 Markings II 3G Ex nA ic IIC T4 Gc 50 C Ta 60 C 70 C II 3G Ex ic IIC T4 Gc 50 C Ta 60 C 70 C II 3D Ex tc IIIC T69 C T79 C Dc 50 C Ta 60 C 70 C Special Conditions for Safe Use X 1 The transmitter circuits does not withstand 500V AC dielectric strength test according to EN 60079 11 clause 6 3 13 d...

Page 365: ... C Ta 60 C 70 C Ex ia IIIC T69 C T79 C Da 50 C Ta 60 C 70 C Special Conditions for Safe Use X 1 The Intrinsically safe circuits do not withstand the 500 V AC test as specified in IEC 60079 11 clause 6 3 13 2 Potential ignition hazards by impact or friction need to be considered according to IEC 60079 0 2011 clause 8 3 for EPL Ga and EPL Gb and clause 8 4 for EPL Da and EPL Db when the transmitter ...

Page 366: ...nducting and the area of the non conducting part exceeds the maximum permissible areas for Group IIC and according to IEC 6079 0 2011 clause 7 4 20 cm2 for EPL Gb and 4 cm2 for EPL Ga Therefore when the antenna is used in a potentially explosive atmosphere appropriate measures must be taken to prevent electrostatic discharge 4 The Ex ia version of model 5300 FISCO field device may be supplied by a...

Page 367: ...C 60079 31 2014 Markings Ex db ia IIC T4 Ga Gb 40 C Tamb 60 C 70 C Ex ta IIIC T69 C T79 C Da 40 C Tamb 60 C 70 C Um 250 Vac IP66 67 Special Conditions for Safe Use X 1 See certificate for Specific Conditions B 9 2 I2 INMETRO Intrinsic Safety Certificate Certificate UL BR 17 0188X Standards ABNT NBR IEC 60079 0 2013 ABNT NBR IEC 60079 11 2013 ABNT NBR IEC 60079 26 2016 ABNT NBR IEC 60079 31 2014 Ma...

Page 368: ...Standards GB 3836 1 2 4 20 2010 GB 12476 1 5 2013 GB 12476 4 2010 Markings Ex d ia IIC T4 Ga Gb 40 C Ta 60 C 70 C Ex tD A20 IP 66 67 T69 C T79 C 40 C Ta 60 C 70 C Special Conditions for Safe Use X 1 See certificate for Specific Conditions B 10 2 I3 China Intrinsic Safety Certificate GYJ16 1095X Standards GB 3836 1 2 4 20 2010 GB 12476 1 5 2013 GB 12476 4 2010 Markings Ex ia IIC T4 Ga 50 C Ta 60 C ...

Page 369: ...5 32 W 4 95 nF 0 001 mH B 10 4 N3 China Type N Certificate GYJ18 1331X Standards GB 3836 1 2010 GB 3836 4 2010 GB 3836 8 2014 Markings Ex nA ic IIC T4 Gc 50 C Ta 60 C 70 C Ex ic IIC T4 Gc 50 C Ta 60 C 70 C Special Conditions for Safe Use X 1 See certificate for Specific Conditions Ui Ii Pi Ci Li Safety parameters HART 42 4 V 23 mA 1 W 7 25 nF Negligible Safety parameters Fieldbus 32 V 21 mA 0 7 W ...

Page 370: ... C T79 C X 50 C Ta 60 C 70 C Special Conditions for Safe Use X 1 See certificate for Specific Conditions Ui Ii Pi Ci Li Entity parameters HART 30 V 130 mA 1 W 7 26 nF 0 mH Entity parameters Fieldbus 30 V 300 mA 1 5 W 4 95 nF 0 mH B 12 Japan B 12 1 E4 Flameproof Certificate CML 17JPN1334X Markings Ex d ia IIC T4 Ga Gb 40 C Ta 60 C 70 C Special Conditions for Safe Use X 1 See certificate for Specifi...

Page 371: ...e P392482 1 Markings Ex db ia IIC T4 Ga Gb Ex ia IIC T4 Ga Special Conditions for Safe Use X 1 See certificate for Specific Conditions B 15 Ukraine B 15 1 Flameproof Intrinsically Safe Certificate UA TR 047 C 0352 13 Markings 0 Ex ia IIC T4 X 1 Ex d ia IIC T4 X Special Conditions for Safe Use X 1 See certificate for Specific Conditions B 16 Uzbekistan B 16 1 Safety import Certificate UZ SMT 01 342...

Page 372: ...ate 15 LD1340199 1 PDA Intended Use For use on ABS Classed Vessels and Offshore Facilities in accordance with ABS rules and International Standards Note Housing material A Aluminum is not to be used on open decks B 18 2 SBV Bureau Veritas BV Type Approval Certificate 22378_B3 BV Requirements Bureau Veritas rules for classification of steel ships EC Code 41SB Application Class Notations AUT UMS AUT...

Page 373: ...sing material A Aluminum is not to be used on open decks B 18 5 U1 Overfill prevention Certificate Z 65 16 476 Application TÜV tested and approved by DIBt for overfill prevention according to the German WHG regulations B 18 6 J8 EN Boiler European Boiler Approval in accordance with EN 12952 11 and EN 12953 9 Note Suitable for use as a level sensor part of a limiting device in accordance with EN 12...

Page 374: ...PA 2012 L135 B 20 Conduit plugs and adapters IECEx Flameproof and Increased Safety Certificate IECEx FMG 13 0032X Standards IEC60079 0 2011 IEC60079 1 2007 IEC60079 7 2006 2007 Markings Ex de IIC Gb ATEX Flameproof and Increased Safety Certificate FM13ATEX0076X Standards EN60079 0 2012 EN60079 1 2007 IEC60079 7 2007 Markings II 2 G Ex de IIC Gb Table B 2 Conduit Plug Thread Sizes Thread Identifica...

Page 375: ... in type of protection increased safety e the entry thread shall be suitably sealed in order to maintain the ingress protection rating IP of the enclosure See certificate for Specific Conditions 2 The blanking plug shall not be used with an adapter 3 Blanking Plug and Threaded Adapter shall be either NPT or Metric thread forms G thread forms are only acceptable for existing legacy equipment instal...

Page 376: ...Figure B 1 9240030 936 System Control Drawing for Hazardous Location Installation of Intrinsically Safe FM Approved Apparatus Product certifications Reference Manual April 2019 00809 0100 4530 376 Rosemount 5300 Level Transmitter ...

Page 377: ...e B 2 9240030 937 Installation Drawing for Hazardous Location Installation of Intrinsically Safe CSA Approved Apparatus Reference Manual Product certifications 00809 0100 4530 April 2019 Reference Manual 377 ...

Page 378: ... 938 Installation Drawing for Hazardous Location Installation of Intrinsically Safe ATEX and IECEx Approved Apparatus Product certifications Reference Manual April 2019 00809 0100 4530 378 Rosemount 5300 Level Transmitter ...

Page 379: ...Figure B 4 9240031 957 Installation Drawing Exn Reference Manual Product certifications 00809 0100 4530 April 2019 Reference Manual 379 ...

Page 380: ...Product certifications Reference Manual April 2019 00809 0100 4530 380 Rosemount 5300 Level Transmitter ...

Page 381: ...Menu tree This section provides the menu tree structure with various configuration parameters for AMS Device Manager and handheld communicator Reference Manual Configuration parameters 00809 0100 4530 April 2019 Reference Manual 381 ...

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Page 384: ...ts Variables Echo Curve Echo Tuning Echo Tuning Reset Restore Details Maintenance Measurement Alerts Simulate Identification Revisions Security Upgrade Device Mode Device Probe Geometry Environment Volume Signal Quality Metrics Electronics Measurement Output Trends Display Advanced All Block Parameters Block Mode Summary Reset to Factory Default Near Zone Echo Tracking Probe End Projection Vapor C...

Page 385: ...eet C 2 1 Measurement units Measurement units can be specified for presentation of level interface level level rate volume and temperature values C 2 2 Tank and probe geometry The basic transmitter configuration includes setting the tank geometry parameters Figure C 4 Tank Geometry A Upper reference point B Hold Off Distance Upper Null Zone UNZ C Product level D Interface level E Zero reference po...

Page 386: ...e the Tank Height is as accurate as possible since a Tank Height error results in a corresponding level value offset error When setting the Tank Height keep in mind that this value is used for all level measurements performed by transmitter The Tank Height must be set in linear level units such as feet or meters regardless of primary variable assignment Mounting type Enter the type of mounting for...

Page 387: ...ed with chuck the Probe Length should be configured as the distance from the Upper Reference Point to the top of the chuck For flexible single lead probes anchored with clamps the Probe Length should be configured as the distance from the Upper Reference Point to the upper clamp This parameter is pre configured at factory The probe length must be changed if the probe is shortened or if you have or...

Page 388: ...Interface level with submerged probe Solid product level Rosemount 5303 Solid product level 1 1 Default setting The measurement mode Interface level with submerged probe is used for applications where the probe is fully submerged in liquid In this mode the transmitter ignores the upper product level See Interface Level with Submerged Probe for more information Note Only use Interface level with su...

Page 389: ...bedded in the configuration tools as help when configuring the DC If the dielectric constant of the lower product is significantly smaller than the dielectric constant of water you may need to make special adjustments The dielectric constant of water is 80 Related information Interface measurements Example 2 Interface peak not found Use the dielectric constant chart in Rosemount Radar Master The D...

Page 390: ...n choose one of the following options Strap table Vertical cylinder Horizontal cylinder Vertical bullet Horizontal bullet Sphere None Strapping table Use a strapping table if a standard tank type does not provide sufficient accuracy Use most of the strapping points in regions where the tank shape is non linear A maximum of 20 points can be added to the strapping table If tank type Strapping Table ...

Page 391: ...ints results in a level to volume profile that is more angular than the actual shape C Using six of the points at the bottom of the tank yields a level to volume profile that is similar to the actual tank bottom Reference Manual Configuration parameters 00809 0100 4530 April 2019 Reference Manual 391 ...

Page 392: ...r height and volume offset Horizontal cylinder Horizontal cylinders are specified by diameter height and volume offset Vertical bullet Vertical bullet tanks are specified by diameter height and volume offset The volume calculation model for this tank type assumes that the radius of the bullet end is equal to the diameter 2 Configuration parameters Reference Manual April 2019 00809 0100 4530 392 Ro...

Page 393: ...analog output Output source primary variable Specify the source to control the analog output Typically the Primary Value is configured to be the product level For Rosemount 5300 with Modbus protocol make sure the measurement unit of the Primary Variable PV matches the configuration of the Modbus Host since the transmitter output value does not include any information on associated measurement unit...

Page 394: ...e 4 20 mA points should be configured outside these zones Also make sure the 20 mA value is below the Hold Off Distance Upper Null Zone UNZ This parameter may be used if there are measurement problems in the upper part of the tank see Changing the hold off distance upper null zone The Hold Off Distance UNZ is equal to zero in the default configuration Alarm mode The alarm mode specifies the analog...

Page 395: ...nt high Measured value out of range transmitter enters saturation mode if limit alarm is disabled Table C 4 Analog Output Standard Alarm Values vs Saturation Values Level 4 20 mA saturation values 4 20 mA alarm value Low 3 9 mA 3 75 mA High 20 8 mA 21 75 mA Table C 5 Analog Output NAMUR Compliant Alarm Values vs Saturation Values Level 4 20 mA saturation values 4 20 mA alarm value Low 3 8 mA 3 6 m...

Page 396: ...Configuration parameters Reference Manual April 2019 00809 0100 4530 396 Rosemount 5300 Level Transmitter ...

Page 397: ...ection provided by the equipment Do not perform any services other than those contained in this manual unless you are qualified Explosions could result in death or serious injury Verify that the operating atmosphere of the transmitter is consistent with the appropriate hazardous locations certifications Before connecting a handheld communicator in an explosive atmosphere ensure the instruments in ...

Page 398: ...nsmitter Reference Point to the Distance Offset value that is stored in the transmitter database a In Rosemount Radar Master select Setup Tank b Select the Geometry tab c Click the Advanced button for more options d In the Distance Offset G box type the desired value D 3 Probe end projection Probe End Projection is used for two purposes Use the probe end echo as reference in case the surface echo ...

Page 399: ...alue with direct measurement When the microwaves emitted by the Rosemount 5300 Transmitter propagate through the product in the tank the probe end echo appears to be located below the actual probe end The apparent displacement of the probe end echo peak is a consequence of the reduced propagation speed of the measurement signal through the product compared to the speed through air The displacement...

Page 400: ...the Probe Length and product Dielectric Constant are given with high accuracy D 3 1 Setup the probe end projection Prerequisites Note Assure that the Mounting Type Probe Type and Probe Length have been assigned correct values before configuring the Probe End Projection Note This function is only available for liquid solid product level measurement modes i e not available for interface or fully sub...

Page 401: ... initial value for future estimation of the Product DC For best performance complete the guided setup with an empty tank and then a second time with a filled tank but do not overwrite the empty tank calibration Procedure 1 Select Setup Advanced 2 Select the Probe End Projection tab 3 Select Guided Probe End Projection Setup and follow the on screen instructions Figure D 3 Probe End Projection Setu...

Page 402: ...ignal to achieve a reliable and stable measurement Normally the echo tracking parameters are automatically set by the transmitter and no manual settings are needed However due to the properties of the product in rare cases it may be necessary to adjust the echo tracking settings for optimum measurement performance Procedure 1 In Rosemount Radar Master select Setup Advanced 2 Select the Echo Tracki...

Page 403: ...the value is too large the device might select an invalid echo as the surface echo D 4 4 Damping value This parameter defines how fast the transmitter reacts to a change of the level value step response The default value is 2 seconds A high value makes the level reading steady while a low value allows the transmitter to respond to rapid level changes but the presented level value may be less stead...

Page 404: ...dielectric constant of the lower product is significantly smaller than the dielectric constant of water you may need to adjust the Lower Product Dielectric Range Prerequisites Special adjustments can also be made by trimming the appropriate amplitude thresholds See Example 2 Interface peak not found for further information Procedure 1 In Rosemount Radar Master select Setup Tank 2 Select the Enviro...

Page 405: ...xample High pressure water steam can influence radar level transmitter measurements This is due to the high pressure as well as the polar structure of water molecules In such cases the Rosemount 5300 Level Transmitter can be configured for compensation for this effect Water has high critical temperature and pressure 705 F 374 C and 3205 psi 221 bar respectively However Dynamic Vapor Compensation h...

Page 406: ...ector point will be used to calculate the vapor dielectric constant The calculated dielectric constant is then dynamically used to compensate for changes in vapor dielectric constant resulting in a final accuracy down to 2 of measured distance ullage The accuracy may be reduced to 6 in certain conditions such as rapid changes in temperature pressure and dielectric constant D 6 1 Check if Dynamic V...

Page 407: ...See below for supported pipe inner diameters Probe type Chamber size Supported pipe inner diameter 3V 3 to 4 in Minimum 2 in 50 mm 4U 2 in 1 5 to 2 05 in 38 to 52 mm Probe End Projection is disabled when Vapor Compensation is enabled Trim Near Zone shall not be used when Dynamic Vapor Compensation is used Dynamic Vapor Compensation requires a minimum distance X from the flange to the surface level...

Page 408: ...hort reflector should be chosen This distance is a minimum when dynamic compensation is required within the whole measuring range from the lower to the upper inlet If this is not required the long reflector can be used and dynamic compensation is possible up to 28 in 710 mm from the flange If a Rosemount 5300 GWR transmitter is ordered from Rosemount together with a Rosemount 9901 Chamber these sp...

Page 409: ... with without remote housing The Dynamic Vapor Compensation function of this Rosemount 5300 Level Transmitter has been calibrated at factory Calibration is only needed if The transmitter is reset to factory settings Reset removes pre calibration of the Dynamic Vapor Compensation function A spare or replacement Rosemount 5300 Transmitter head is mounted on the supplied Dynamic Vapor Compensation pr...

Page 410: ...tant is close to 1 When using remote housing make sure it is fully assembled before calibrating the Vapor Compensation function Procedure 1 Verify the basic configuration for device has been performed 2 Make sure the correct probe type is selected a Select Setup Tank b Select the Probe tab c In the Probe type list select Coaxial HTHP for probe type 3V or Rigid Single HTHP 0 3 8mm for probe type 4U...

Page 411: ...pensation function has been calibrated ensure to keep the Probe Type Mounting Type Inner Diameter Reference Reflector Type and remote connection if used set as they were during calibration If changing the configuration of these parameters the Dynamic Vapor Compensation function will be deactivated and the device error Vapor Compensation Not Factory Calibrated appears Correct the parameter that has...

Page 412: ...mber Nozzle list select the corresponding inner diameter e Select Send 4 HART Select Configure Manual Setup Level Setup FOUNDATION Fieldbus Select Configure Manual Setup Advanced 5 HART Select the Vapor Compensation tab FOUNDATION Fieldbus Select the Vapor Compensation Setup button 6 In the Reference Reflector Type list select reference reflector as appropriate and then select Next Option Descript...

Page 413: ...ce Tools Maintenance b FOUNDATION Fieldbus only Select the Reset Restore c Select Restart Device Postrequisites Verify the echo peak from the reference reflector is marked in the echo curve plot Related information Verify the echo peak from the reference reflector Verify the echo peak from the reference reflector Verify that the echo peak from the reference reflector is marked P2 Reference Reflect...

Page 414: ...Echo Curve Showing Surface Peak Amplitude Noise Peak Amplitude and Surface Threshold 0 A Amplitude mV B Distance m C Surface peak amplitude P1 D Surface Threshold Amplitude Threshold Curve ATC Signal quality Signal Quality is a measurement of the surface peak amplitude P1 compared to the surface threshold ATC and the smallest marginal between the noise and the ATC above the surface indicated with ...

Page 415: ...gin It indicates how much disturbance the device can handle in the tank Note The signal amplitude and the noise margin depend on probe type and application conditions as well as the condition of the probe Even if the probe is clean the Surface Noise Margin may not be a 10 D 7 1 Check if Signal Quality Metrics is supported Procedure To check if Signal Quality Metrics is supported do one of the foll...

Page 416: ... Transmitter Variables SV TV or QV Variables can be sent to Distributed Control System DCS to trigger an alarm Suitable trigger levels vary from application to application Guidelines for appropriate values can be determined by logging Signal Quality Metrics over time and viewing minimum maximum values The Signal Quality alarm trigger value should be at least 1 but a better guideline is 2 3 Procedu...

Page 417: ...ct the Analog Output tab The Alarm Output Level drop down list displays the current alarm limit option 3 Click the Configure Alarm and Saturation Limits button 4 Select the desired alarm limit option and then select Next 5 Select Finish when the Method Complete message appears D 8 2 Switch alarm limits using handheld communicator The alarm limits can be set to either Rosemount or NAMUR NE43 values...

Page 418: ...y may not work as desired 2 Applications with disturbances from nozzle or other physical objects For interface measurements exposed to disturbances the perfomance of the thin layer detection functionality might be affected Tank disturbances can origin from the nozzle or objects in the tank e g spacers Minor disturbances might decrease the thin layer detection accuracy Larger disturbances can cause...

Page 419: ...ased typically 5 1 in 13 cm Procedure 1 HART Select Configure Manual Setup Level Setup FOUNDATION Fieldbus Select Configure Manual Setup 2 Select the Environment tab The Use Thin Layer Detection check box displays the current state of the thin layer detection enabled or disabled 3 Click the Thin Layer Detection button 4 Select desired option to enable or disable the thin layer detection and then s...

Page 420: ...e 1 HART Select Configure Manual Setup Level Setup Environment FOUNDATION Fieldbus Select Configure Manual Setup Environment 2 Select Thin Layer Detection The current state of the thin layer detection is presented 3 Set thin layer detection to desired state 4 Select Send and follow the instructions Advanced configuration Reference Manual April 2019 00809 0100 4530 420 Rosemount 5300 Level Transmit...

Page 421: ...ter head mounted on probe Remote connection Bracket kit Bracket 1 pcs Clamping bracket 4 pcs U bolt 2 pcs Screw 3 pcs Nut 4 pcs E 2 Remote connection field retrofit To upgrade a currently installed Rosemount 5300 Level Transmitter with a remote housing the embedded software needs revision 2 A2 or later and the Spare Part Kit 03300 7006 000X must be ordered The position X corresponds to the remote ...

Page 422: ...ansmitter 2 If installing a new unit mount the probe on tank A Gasket 3 Mount the remote connection on the probe Torque 30 ft lb 40 Nm 4 Mount the bracket to the pipe Remote mounting Reference Manual April 2019 00809 0100 4530 422 Rosemount 5300 Level Transmitter ...

Page 423: ...4X A Horizontal pipe B Vertical pipe 5 Fasten the housing support 3X 6 Mount the transmitter head Torque 30 ft lb 40 Nm Reference Manual Remote mounting 00809 0100 4530 April 2019 Reference Manual 423 ...

Page 424: ...Prerequisites Note When disconnecting a remote housing cable from a probe in low temperatures 22 F 30 C Rosemount Radar Master may not show that the probe is missing Procedure 1 Select Setup Tank 2 Select the Probe tab 3 Select the Advanced button 4 In the Remote Housing list select the remote housing length 5 Select Store Remote mounting Reference Manual April 2019 00809 0100 4530 424 Rosemount 5...

Page 425: ...evel and distance reading Channels 1 16 are assigned to these measurements see Figure F 1 The transducer block includes information about sensor type engineering units and all parameters needed to configure the transmitter Channel definitions Each input has an assigned channel which can be linked to the AI block The channels for the Rosemount 5300 Level Transmitter are the following Table F 1 Chan...

Page 426: ...NEL_SIGNAL_QUALITY Surface Noise Margin 15 CHANNEL_ SURFACE_NOISE_MARGIN Vapor DC 16 CHANNEL_VAPOR_DC F 2 Parameters and descriptions Table F 2 Level Transducer Block Parameters and Descriptions Parameter Index Number Description ST_REV 1 The revision level of the static data associated with the function block The revision value increments each time a static parameter value in the block is changed...

Page 427: ...ck alert may be reported without clearing the Active status if the subcode has changed TRANSDUCER_DIRECTORY 9 Directory that specifies the number and starting indices of the transducers in the transducer block TRANSDUCER_TYPE 10 Identifies the transducer XD_ERROR 11 A transducer block alarm subcode COLLECTION_DIRECTORY 12 A directory that specifies the number starting indices and DD Item ID s of t...

Page 428: ...eight is used it shall not be included in the length PROBE_ANGLE 34 Defines the angle compared to the plumb line at which the device with probe is mounted 0 means that probe is mounted vertically PROBE_END_PULSE_POLARITY 35 This parameter is used for User Defined probes only Contact Emerson Service Department for more information PROBE_IMPEDANCE 36 This parameter is used for User Defined probes on...

Page 429: ...ware options DAMP_VALUE 47 Damping value GEOM_OFFSET_DIST 48 Distance Offset GEOM_CALIBRATION_DIST 49 Calibration Distance LCD_SETTINGS 50 LCD_PARAMETERS 51 Parameters to show LCD_LANGUAGE 52 Language on display LCD_LENGTH_UNIT 53 Length unit on display LCD_VOLUME_UNIT 54 Volume unit on display LCD_TEMPERATURE_UNIT 55 Temperature unit on display LCD_VELOCITY_UNIT 56 Velocity unit on display MAX_IN...

Page 430: ... to locate the interface echo MEAS_STATUS 73 INTERFACE_STATUS 74 REMOTE_HOUSING 75 MEAS_VAPOR_DC 76 Measured Vapor Dielectric Constant SPEC_CONFIG_TNZ 77 Configure Trim Near Zone SPEC_CONFIG_PEP 78 Configure Probe End Projection SPEC_CONFIG_TANK_MATERIAL 79 Configure Tank Material SPEC_CONFIG_VC 80 Configure Vapor Compensation VC_WARNING 81 Vapor Compensation Warning PEP_STATUS 82 Probe End Projec...

Page 431: ... HP 32 Flexible Single PA 33 Rigid Single 0 5 in 13 mm 40 Rigid Single HTHP 0 5 in 13 mm 41 Rigid Single HP C 0 5 in 13 mm 42 Large coaxial 43 Large coaxial HP C Table F 4 Device Mode VALUE ENV_DEVICE_MODE 0 Normal operation 1 Spare 2 Restart device 3 Set to factory default database 4 Trim Near Zone Table F 5 Environment Bit Number Value of ENV_ENVIRONMENT Description 2 0x00000004 Turbulent 3 0x00...

Page 432: ...x01000000 Calculate Signal Quality Metrics Table F 7 LCD Parameters Bit Number Value of LCD_PARAMETERS Description 28 0x10000000 Level 1 0x00000002 Distance 2 0x00000004 Level Rate 3 0x00000008 Signal Strength 4 0x00000010 Volume 5 0x00000020 Internal Temperature 6 0x00000040 Analog Out Current 7 0x00000080 Percent Of Range 8 0x00000100 Com Quality 9 0x00000200 Interface Level 10 0x00000400 Interf...

Page 433: ... g Oil Based 3 4 10 e g Alcohol Acids 4 10 e g Waterbased 5 Unknown Table F 9 Measurement Mode VALUE MEAS_MODE 0 Liquid Product Level 1 Product Level and Interface Level 2 Solid Product Level 3 Interface Level with Submerged Probe F 3 Supported units Unit codes Table F 10 Length Units ID Display Description 1010 m meter 1012 cm centimeter 1013 mm millimeter 1018 ft feet 1019 in inch Reference Manu...

Page 434: ...s ID Display Description 1243 mV millivolt Table F 14 Volume Units ID Display Description 1034 m3 Cubic meter 1038 L Liter 1042 in3 Cubic inch 1043 ft3 Cubic feet 1044 Yd3 Cubic yard 1048 Gallon US gallon 1049 ImpGall Imperial gallon 1051 Bbl Barrel Table F 15 Time Units ID Display Description 1054 s Seconds Table F 16 Percent ID Display Description 1342 Percent Level Transducer Block Reference Ma...

Page 435: ... Check ambient temperature If ambient temperature ok replace the device 4 0x00000010 Volume measurement failure Check volume configuration 5 0x00000020 Database Error Load default database to the device and reconfigure the device 6 0x00000040 HW Error Replace device 7 0x00000080 Microwave Unit Error Replace device 8 0x00000100 Configuration Error Load default database to the device and reconfigure...

Page 436: ...mpensation Not Calibrated 21 0x00200000 Vapor DC Estimation Limited 22 0x00400000 Reference Reflector Not Found 23 0x00800000 BaseLine too low 24 0x01000000 BaseLine too high 25 0x02000000 Gain control 26 0x04000000 Unsupported Combination of Functions 27 0x08000000 28 0x10000000 29 0x20000000 Probe Missing Check probe connection 30 0x40000000 Interface Measurement Failure Check interface measurem...

Page 437: ...application of the block STRATEGY 3 The strategy field can be used to identify grouping of blocks This data is not checked or processed by the block ALERT_KEY 4 The identification number of the plant unit This information may be used in the host for sorting alarms etc MODE_BLK 5 The actual target permitted and normal modes of the block Target The mode to go to Actual The mode the block is currentl...

Page 438: ...ins a float value it should be displayed here INP_REG_3_INT_DEC 23 If the register contains a DWORD value and dec is chosen it should be displayed here INP_REG_4_TYPE 24 Register type INP_REG_4_FLOAT 25 If the register contains a float value it should be displayed here INP_REG_4_INT_DEC 26 If the register contains a DWORD value and dec is chosen it should be displayed here INP_REG_5_TYPE 27 Regist...

Page 439: ... a float value it should be displayed here DB_REG_2_INT_DEC 50 If the register contains a DWORD value and dec is chosen it should be displayed here DB_REG_3_TYPE 51 Register type DB_REG_3_FLOAT 52 If the register contains a float value it should be displayed here DB_REG_3_INT_DEC 53 If the register contains a DWORD value and dec is chosen it should be displayed here DB_REG_4_TYPE 54 Register type ...

Page 440: ...If the register contains a float value it should be displayed here DB_REG_9_INT_DEC 71 If the register contains a DWORD value and dec is chosen it should be displayed here DB_REG_10_TYPE 72 Register type DB_REG_10_FLOAT 73 If the register contains a float value it should be displayed here DB_REG_10_INT_DEC 74 If the register contains a DWORD value and dec is chosen it should be displayed here RM_C...

Page 441: ... in the host for sorting alarms etc MODE_BLK 5 The actual target permitted and normal modes of the block Target The mode to go to Actual The mode the block is currently in Permitted Allowed modes that target may take on Normal Most common mode for target BLOCK_ERR 6 This parameter reflects the error status associated with the hardware or software components associated with a block It is a bit stri...

Page 442: ...e for the device to determine when the tank is full If the reference echo amplitude is between the Reference Threshold and the Full Tank Threshold then the tank is considered full PEP_PRODUCT_DC 24 Enter the product dielectric constant for the product in the tank AUTO_CONF_MEAS_FUNC 25 ECHO_TIME_OUT 26 Change this parameter to define the time in seconds before the device should start to search for...

Page 443: ... tank shapes VOL_IDEAL_LENGTH 45 Length height of the tank only for ideal tank shapes VOL_VOLUME_OFFSET 46 Use this parameter to add a volume to each calculated volume value The volume can for instance correspond to a sump volume that you wish to add to your calculation VOL_STRAP_TABLE_LENGT H 47 Number of points to use in the strapping table VOL_STRAP_LEVEL 48 Strap value level 1 20 points VOL_ST...

Page 444: ...Vapor Dielectric Constant MEAS_STATUS 72 Measurement Status CENTERING_DISC 73 PEP_TRIM_EMPTY_FAILUR E 74 Probe End Projection Trim Empty Failure PEP_TRIM_FILL_FAILURE 75 Probe End Projection Fill Failure PEP_RAW_PRODUCT_DC_ EST 76 Probe End Projection Raw Product Dielectric Constant Estimation PEP_RAW_DC_EST_USED_ DISTANCE 77 USE_PROBE_END_PROJEC TION 78 USE_STATIC_PRODUCT_D C 79 Use Static Produc...

Page 445: ... process or device integrity ADVISE_ENABLE 80 Enabled ADVISE_ALM alarm conditions Corresponds bit for bit to the ADVISE_ACTIVE A bit on means that the corresponding alarm condition is enabled and will be detected A bit off means the corresponding alarm condition is disabled and will not be detected ADVISE_MASK 81 Mask of ADVISE_ALM Corresponds bit of bit to ADVISE_ACTIVE A bit on means that the co...

Page 446: ...lue is set to lock only physical device then the resource and transducer blocks of the device will be locked but changes to function blocks will be allowed DETAILED_STATUS 55 Indicates the state of the transmitter See Resource Block detailed status codes DEV_REV 12 Manufacturer revision number associated with the resource used by an interface device to locate the DD file for the resource DEV_STRIN...

Page 447: ... Not used by device HARD_TYPES 15 The types of hardware available as channel numbers HARDWARE_REV 52 Hardware revision of the hardware that has the resource block in it HEALTH_INDEX 84 Parameter representing the overall health of the device 100 being perfect and 1 being non functioning The value is based on the active PWA alarms ITK_VER 41 Major revision number of the inter operability test case u...

Page 448: ... means it will never be automatically copied At the end of NV_CYCLE_T only those parameters which have changed need to be updated in NVRAM OUTPUT_BOARD_SN 53 Output board serial number PWA_SIMULATE 85 Parameter allowing simulation of PWA alarms RB_SFTWR_REV_ALL 51 The string will contains the following fields Major rev 1 3 characters decimal number 0 255 Minor rev 1 3 characters decimal number 0 2...

Page 449: ...be manually initiated by selecting Set SHED_RCAS 26 Time duration at which to give up on computer writes to function block RCas locations Shed from RCas shall never happen when SHED_ROUT 0 SHED_ROUT 27 Time duration at which to give up on computer writes to function block ROut locations Shed from ROut shall never happen when SHED_ROUT 0 SIMULATE_IO 64 Status of simulate switch SIMULATE_STATE 66 Th...

Page 450: ...ontain information regarding some of the device errors which are detected by the transmitter software There will be a RECOMMENDED_ACTION parameter which will be used to display the recommended action text for the highest priority alarm and a HEALTH_INDEX parameter 0 100 indicating the overall health of the transmitter FAILED_ALARM will have the highest priority followed by MAINT_ALARM and ADVISE_A...

Page 451: ...enance alarm indicates that the device or some part of the device needs maintenance soon If the condition is ignored the device will eventually fail There are five parameters associated with MAINT_ALARMS they are described below MAINT_ENABLED The MAINT_ENABLED parameter contains a list of conditions indicating that the device or some part of the device needs maintenance soon Below is a list of the...

Page 452: ...ies 1 Non Volatile Writes Deferred 2 Electronics Warning Transducer Block 3 Alerts Simulation ADVISE_MASK The ADVISE_MASK parameter will mask any of the failed conditions listed in ADVISE_ENABLED A bit on means the condition is masked out from alarming and will not be reported ADVISE_PRI ADVISE_PRI designates the alarming priority of the ADVISE_ALM see Process alarms The default is 0 and the recom...

Page 453: ...IM High high HI_HI_LIM Low LO_LIM Low low LO_LO_LIM To avoid alarm chattering when the variable is oscillating around the alarm limit an alarm hysteresis in percent of the PV span can be set using the ALARM_HYS parameter The priority of each alarm is set in the following parameters HI_PRI HI_HI_PRI LO_PRI LO_LO_PRI I 6 Recommended actions for alerts I 6 1 RECOMMENDED_ACTION The RECOMMENDED_ACTION ...

Page 454: ...on Error Load default database to the device and reconfigure it Configuration Warning Check device configuration Simulation Mode Use Start Stop Device Simulation to enable or disable simulation Vapor Compensation Warning Recalibrate vapor compensation Check Vapor DC configuration Check that the correct probe is attached Alerts Maintenance continued Volume Temperature Measurement Warning Check volu...

Page 455: ...s active clear that alert first Check volume configuration Load default database to the device and reconfigure it Check ambient temperature at installation site If error persists it might indicate a hardware error Replace the transmitter head Electronics Failure Transducer Block Replace transmitter head Probe Missing Check that the probe is properly connected Input Output Failure Replace the trans...

Page 456: ...nt Advise Active event Recommended action text string Electronics Failure Output Board Replace the transmitter Software Incompatible Error Replace the device Resource Transducer Block Reference Manual April 2019 00809 0100 4530 456 Rosemount 5300 Level Transmitter ...

Page 457: ...e the channel number to define the variable that the AI block processes The AI block supports alarming signal scaling signal filtering signal status calculation mode control and simulation In Automatic mode the block s output parameter OUT reflects the process variable PV value and status In Manual mode OUT may be set manually The Manual mode is reflected on the output status A discrete output OUT...

Page 458: ...VAL H L_TYPE I IO_OPTS J PV_FTIME K MODE L STATUS_OPTS M Cutoff N Filter O PV P Status Calc Q LOW_CUT R HI_HI_LIM HI_LIM LO_LO_LIM LO_LIM S ALARM_HYS T Alarm Detection U ALARM_TYPE V OUT_D discrete output that signals a selected alarm condition W OUT block output value and status Analog Input Block Reference Manual April 2019 00809 0100 4530 458 Rosemount 5300 Level Transmitter ...

Page 459: ...alert may be reported without clearing the Active status if the subcode has changed BLOCK_ERR 06 None This parameter reflects the error status associated with the hardware or software components associated with a block It is a bit string so that multiple errors may be shown CHANNEL 15 None The CHANNEL value is used to select the measurement value You must configure the CHANNEL parameter before you...

Page 460: ...LE The block output value and status OUT_D 37 None Discrete output to indicate a selected alarm condition OUT_SCALE 11 None The high and low scale values engineering units code and number of digits to the right of the decimal point associated with OUT PV 07 EU of XD_SCALE The process variable used in block execution PV_FTIME 18 Seconds The time constant of the first order PV filter It is the time ...

Page 461: ...per on the field device Note All fieldbus instruments have a simulation jumper As a safety measure the jumper has to be reset every time there is a power interruption This measure is to prevent devices that went through simulation in the staging process from being installed with simulation enabled With simulation enabled the actual measurement value has no impact on the OUT value or the status Fig...

Page 462: ... parameter FIELD_VAL 100 Channel Value EU 0 EU 100 EU 0 XD_SCALE values Direct Direct signal conversion allows the signal to pass through the accessed channel input value or the simulated value when simulation is enabled PV Channel Value Indirect Indirect signal conversion converts the signal linearly to the accessed channel input value or the simulated value when simulation is enabled from its sp...

Page 463: ...an set the I O option in Manual or Out of Service mode only J 5 Block errors Table J 2 lists conditions reported in the BLOCK_ERR parameter Table J 2 BLOCK_ERR Conditions ConditionNumber Condition Name and Description 0 Other 1 Block Configuration Error the selected channel carries a measurement that is incompatible with the engineering units selected in XD_SCALE the L_TYPE parameter is not config...

Page 464: ...ges to all configurable parameters The target mode of a block may be restricted to one or more of the supported modes J 7 Alarm detection A block alarm will be generated whenever the BLOCK_ERR has an error bit set The types of block error for the AI block are defined above Process Alarm detection is based on the OUT value You can configure the alarm limits of the following standard alarms High HI_...

Page 465: ...status is always set and the PV status is set high or low limited if the sensor limits for conversion are exceeded In the STATUS_OPTS parameter you can select from the following options to control the status handling BAD if Limited Sets the OUT status quality to Bad when the value is higher or lower than the sensor limits Uncertain if Limited Sets the OUT status quality to Uncertain when the value...

Page 466: ...NEL Select the channel that corresponds to the desired sensor measurement Table J 4 AI Block Channels AI block TB channel value Process variable Level 1 CHANNEL_RADAR_LEVEL Ullage 2 CHANNEL_RADAR_ULLAGE Level rate 3 CHANNEL_RADAR_LEVELRATE Signal strength 4 CHANNEL_RADAR_SIGNAL_STRENGTH Volume 5 CHANNEL_RADAR_VOLUME Internal temperature 6 CHANNEL_RADAR_INTERNAL_TEMPERATURE Upper product volume 7 C...

Page 467: ...ee parameters 0 100 and engineering units Set these based on the L_TYPE L_TYPE is direct When the desired output is the measured variable set the XD_SCALE to represent the operating range of the process Set OUT_SCALE to match XD_SCALE L_TYPE is indirect When an inferred measurement is made based on the sensor measurement set the XD_SCALE to represent the operating range that the sensor will see in...

Page 468: ...e J 5 lists the appropriate configuration settings and Figure J 5 illustrates the correct function block configuration Table J 5 Analog Input Function Block Configuration for a Typical Level Transmitter Parameter Configured values L_TYPE Direct XD_SCALE Not Used OUT_SCALE Not Used CHANNEL CH1 Level Analog Input Block Reference Manual April 2019 00809 0100 4530 468 Rosemount 5300 Level Transmitter ...

Page 469: ...level value in percent The maximum level in the tank is 46 ft 14 m The level value is displayed in percentage of the full span see Figure J 6 Figure J 6 Situation Diagram A 100 B 46 ft 14 m C 0 Solution Table J 6 lists the appropriate configuration settings and Figure J 7 illustrates the correct function block configuration Reference Manual Analog Input Block 00809 0100 4530 April 2019 Reference M...

Page 470: ...el Transmitter Where Level Output is Scaled between 0 100 A Level measurement percent B AI function block C OUT_D D OUT E 0 to 100 J 9 3 Application example 3 Radar level transmitter product level and interface level value A level transmitter is measuring the product level and the interface level in a 33 ft 10 m high tank The maximum interface level is 10 ft 3 m Analog Input Block Reference Manual...

Page 471: ...Function Block Configuration for a Level and Interface Transmitter AI function block product level AI function block interface level Parameter Configured values Parameter Configured values L_TYPE Direct L_TYPE Direct XD_SCALE Not used XD_SCALE Not used OUT_SCALE Not used OUT_SCALE Not used CHANNEL CH1 level CHANNEL CH11 interface level Reference Manual Analog Input Block 00809 0100 4530 April 2019...

Page 472: ... Transmitter A Level measurement B AI function block product level C OUT_D D OUT E To another function block F Interface level measurement G AI function block interface level Analog Input Block Reference Manual April 2019 00809 0100 4530 472 Rosemount 5300 Level Transmitter ...

Page 473: ...ensure the safety of the personnel performing the operations Information that potentially raises safety issues is indicated by a warning symbol Refer to the following safety messages before performing an operation preceded by this symbol Reference Manual Rosemount 5300 with HART to Modbus Converter 00809 0100 4530 April 2019 Reference Manual 473 ...

Page 474: ...eath or serious injury Avoid contact with the leads and terminals High voltage that may be present on leads can cause electrical shock Make sure the mains power to the transmitter is off and the lines to any other external power source are disconnected or not powered while wiring the transmitter Probes with non conducting surfaces Probes covered with plastic and or with plastic discs may generate ...

Page 475: ...for commissioning a transmitter with Modbus protocol Overview of workflow for commissioning a Rosemount 5300 Level Transmitter with Modbus protocol Procedure 1 Mount the transmitter on the tank 2 Connect the power and communication wires 3 Establish HART communication with the transmitter through Rosemount Radar Master or a handheld communicator Do one of the following Connect to the MA MB termina...

Page 476: ... DC BA Inverse word order least significant byte first 3 BA DC Straight word order least significant byte first Note Some Modbus hosts cannot read the information described here using Input Registers Modbus function code 4 The Input Register information can also be read using Holding Register Function code 3 In this case Input Register number 5000 is used as Holding Register number Between host sy...

Page 477: ...resented in IEEE 754 format using the byte order set in the FloatingPointFormatCode register Slave 1 TV Conf 1306 Tertiary variable from slave 1 represented in IEEE 754 format using the byte order set in the FloatingPointFormatCode register Slave 1 FV Conf 1308 Fourth variable from slave 1 represented in IEEE 754 format using the byte order set in the FloatingPointFormatCode register Slave 2 data ...

Page 478: ...ent of Slave 1 Non PV i e all three bits are set simultaneously Slave 1 PV 2002 Primary variable from slave 1 represented in IEEE 754 format using Floating Point Format Code 0 Slave 1 SV 2004 Secondary variable from slave 1 represented in IEEE 754 format using Floating Point Format Code 0 Slave 1 TV 2006 Tertiary variable from slave 1 represented in IEEE 754 format using Floating Point Format Code...

Page 479: ...Measurement of Slave 1 Non PV i e all three bits are set simultaneously Slave 1 PV 2102 Primary variable from slave 1 represented in IEEE 754 format using Floating Point Format Code 2 Slave 1 SV 2104 Secondary variable from slave 1 represented in IEEE 754 format using Floating Point Format Code 2 Slave 1 TV 2106 Tertiary variable from slave 1 represented in IEEE 754 format using Floating Point For...

Page 480: ...ry variable from slave 1 represented in IEEE 754 format using Floating Point Format Code 3 Slave 1 TV 2206 Tertiary variable from slave 1 represented in IEEE 754 format using Floating Point Format Code 3 Slave 1 FV QV 2208 Fourth variable from slave 1 represented in IEEE 754 format using Floating Point Format Code 3 K 5 Specific Modbus host configuration The Remote Terminal Unit needs to be config...

Page 481: ...itter Modbus an Input Register Base Number is stated for each RTU respectively For example if the input register base number is 1 for the RTU the Rosemount 5300 Level Transmitter Modbus input register 1302 has to be entered in the RTU address as input register 1303 K 5 1 Emerson ROC800 Series Figure K 2 Wiring Diagram for Connecting Rosemount 5300 Modbus to Emerson ROC800 Series 0 0 32 5 32 5 1 56...

Page 482: ... 5300 Modbus B Power supply C 8 to 30 Vdc max rating D FloBoss 107 Table K 7 Parameter Values In Case of Emerson FloBoss 107 Parameter Value Baud Rate 9600 Floating Point Format Code 0 RTU Data Type Conversion Code 66 Input Register Base Number 0 The Input Register Base Number needs to be added to the Input Register address of the Rosemount 5300 Level Transmitter In this case register 1300 needs t...

Page 483: ...f ABB TotalFlow Parameter Value Baud Rate 9600 Floating Point Format Code 0 RTU Data Type 16 Bit Modicon Input Register Base Number 1 The Input Register Base Number needs to be added to the Input Register address of the Rosemount 5300 Level Transmitter In this case register 1302 needs to have 1303 entered as the address etc Reference Manual Rosemount 5300 with HART to Modbus Converter 00809 0100 4...

Page 484: ...In Case of Thermo Electron Autopilot Parameter Value Baud Rate 9600 Floating Point Format Code 1 RTU Data Type IEEE Flt 2R Input Register Base Number 0 The Input Register Base Number needs to be added to the Input Register address of the Rosemount 5300 Level Transmitter In this case register 1302 needs to have 1302 entered as the address etc Rosemount 5300 with HART to Modbus Converter Reference M...

Page 485: ...Parameter Values In Case of Bristol ControlWave Micro Parameter Value Baud Rate 9600 Floating Point Format Code 2 FC 4 RTU Data Type 32 bit registers as 2 16 bit registers Input Register Base Number 1 The Input Register Base Number needs to be added to the Input Register address of the Rosemount 5300 Level Transmitter In this case register 1302 needs to have 1303 entered as the address etc Referen...

Page 486: ...ase Number needs to be added to the Input Register address of the Rosemount 5300 Level Transmitter In this case register 1302 needs to have 31303 entered as the address etc K 5 7 Kimray Inc DACC 2000 3000 Table K 12 shows input types in Kimray Inc IMI software and the corresponding value The communication port must be configured to use Tank Levels protocol Table K 12 Kimray Inc Input Types and Cor...

Page 487: ...Reference Manual 00809 0100 4530 April 2019 Reference Manual 487 ...

Page 488: ...Switzerland 41 0 41 768 6111 41 0 41 768 6300 RFQ RMD RCC Emerson com Asia Pacific Regional Office Emerson Automation Solutions 1 Pandan Crescent Singapore 128461 65 6777 8211 65 6777 0947 Enquiries AP Emerson com Middle East and Africa Regional Office Emerson Automation Solutions Emerson FZE P O Box 17033 Jebel Ali Free Zone South 2 Dubai United Arab Emirates 971 4 8118100 971 4 8865465 RFQ RMTME...

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