Emerson Keystone OM9 Installation & Maintenance Instructions Manual Download Page 32 | Manualshive

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© 2017 Emerson. All rights reserved.

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Summary of Contents for Keystone OM9

Page 1: ...g Repair work other than operations outlined in this manual is strictly reserved to qualified Emerson personnel or to personnel authorized by the company itself Important For decommissioning instructions please refer to the relevant chapter in the EPI2 manual ref EBPRM 0091 The RS 485 interface is located on the module board The Profibus network is fully isolated from the actuator electronics The ...

Page 2: ...e meaning of some data exchanged on the Profibus interface depends on model old or new differences will be explained in the following paragraphs Figures below allow to distinguish old version of EPI2 F02 from the new version on the labels are underlined the digits of Product Number furthermore the logic boards with heatsink identifies old version models while logic boards without heatsink identifi...

Page 3: ...ble as described in paragraph Optional kits Using paragraph Optional kits select only mechanical parts screws and spacers depending on actuator models Gather the right tools for the assembly and for setting the actuator controls With an Allen wrench of 5 mm unscrew the cover screws Figure 5 Remove the actuator cover Figure 6 Figure 5 Figure 6 Follow one of the following assembling procedures depen...

Page 4: ...dure for models 63 125 Nm old version US or NO US market Detect the black cable required for the OM9 which is already included in the basic actuator Figure 7 Connect the flat cable furnished into the kit to connector J1 on OM9 Figure 8 Unscrew the 3 screws Figure 9 3 pcs M3x10 Figure 7 Figure 8 Figure 9 ...

Page 5: ...ns Figure 10 Figure 11 Figure 12 Figure 13 Tighten the 3 metal spacers Figure 10 Connect OM9 flat cable to connector J8 on the logic board Figure 11 Place the OM9 card onto the spacer and tighten the 4 screws Figure 12 Connect the 8 pins connector to connector J3 on OM9 Figure 13 ...

Page 6: ...d version US or NO US market Detect the black cable required for the OM9 which is already included in the basic actuator disassemble local mechanical indicator Figure 14 Connect the flat cable furnished into the kit to connector J1 on OM9 Figure 15 Connect OM9 flat cable to connector on the logic board Figure 16 Figure 14 Figure 15 Figure 16 ...

Page 7: ... procedure for models 63 125 Nm new version US or NO US market Detect the black cable required for the OM9 which is already included in the basic actuator Figure 19 Connect the flat cable furnished into the kit to connector J1 on OM9 Figure 20 Figure 20 Place the OM9 card onto the heatsink spacers and tighten the 4 screws assemble local mechanical indicator Figure 17 Figure 17 ...

Page 8: ...ructions Figure 21 Figure 22 Figure 23 Unscrew the 3 screws Figure 21 Tighten the 3 metal spacers insert the plastic spacer Figure 22 Connect OM9 flat cable to connector on the logic board Figure 23 Figure 24 Place the OM9 card onto the spacers and tighten the 3 screws Figure 24 ...

Page 9: ... Assembling procedure for models 250 500 1000 2000 Nm new version US or NO US market Detect the black cable required for the OM9 which is already included in the basic actuator disassemble local mechanical indicator Figure 26 Connect the flat cable furnished into the kit to connector J1 on OM9 Figure 27 Tighten the 3 metal spacers and unscrew the screw that fix the motor cable Figure 28 ...

Page 10: ...o the spacers and tighten the 4 screws assemble local mechanical indicator Figure 30 Connect the 8 pins connector to connector J3 on OM9 Figure 31 Important Please note that all the connectors provided with the base actuator and all optional cards are different from each other in terms of design and number of pins In no way is it possible to make a wrong connection The OM9 card is now connected Re...

Page 11: ... established and the interface has entered in DATA_EX state DL6 green Power ON when the interface is correctly powered 5 Communication features Communication protocol Profibus DP according to EN 50170 Network topology Line bus structure With repeaters tree structures can also be realized Transmission medium Twisted screened copper cable according to EN 50170 Data rate 9 6 19 2 45 45 93 75 187 5 50...

Page 12: ...d actuators Data exchange is mainly cyclic The central controller called master cyclically reads the input information from the field devices called slaves and cyclically writes the output information to the slaves In addition the Profibus DP provides communication services for parameterization alarm handling and monitoring of intelligent Logical token passing between master devices PLC PC General...

Page 13: ...gth no repeater m Max bus length with 9 repeater m The bus must be terminated by an active bus terminator at the beginning and at the end of each segment Only two terminators in one bus segment must be provided To ensure error free operation both bus terminators must be powered The maximum cable length depends on the transmission speed Cable lengths indicated in table 2 are based on Type A cable a...

Page 14: ...s the baud rate and then waits for the parameterization telegram from the master The parameterization message contains user information needed for actuator operation and is listed in chapter 8 Data exchange during parameterization After parameterization the module waits for the configuration telegram from the master The configuration message contains the number of input and output bytes reserved i...

Page 15: ...ofibus communication is established the parameterization string will be sent to the device writing the parameters to the set up values The values in parameterization string shall be modified at the Master station Byte 0 2 Reserved for DPV1 Byte 3 Storage format This byte defines the format of the variables that are transmitted on 2 or 4 bytes The setting of this parameter affects the format of the...

Page 16: ...CCW counter clockwise Byte 9 Opening speed set This byte defines the speed of the motor when opening Value minimum 0 maximum 9 default value 7 Byte 10 Closing speed set This byte defines the speed of the motor when closing Value minimum 0 maximum 9 default value 7 Byte 11 Opening torque set This byte defines the opening torque Value minimum 0 40 of nominal torque maximum 9 100 of nominal torque de...

Page 17: ...l the open limit has been reached The open command is reset when a stop command is received from the bus Associated to output data Module 1 3 or Module 2 4 Byte 0 bit 0 Close command When this bit is set to 1 a close command is issued to the actuator The close command is maintained for all the duration on the movement since the receiving of the bus command until the close limit has been reached Th...

Page 18: ...nput data Module 1 3 or Module 2 4 Byte 0 bit 6 Monitor relay This indication is set to 1 when the actuator is available for bus control Monitor relay indication means that the local selector is on remote position and no alarms are present Associated to input data Module 1 3 or Module 2 4 Byte 0 bit 7 Hardwired mode This indication is set to 1 when the hardwired mode is selected Associated to inpu...

Page 19: ...exchange request Data exchange response Data exchange request Data exchange response Function code high priority Slave_Diag request Slave_Diag response Diag Ext_Diag 0 Data exchange request Data exchange response Fault on Fault off MS LSB Octet 1 Standard diagnostic block 6 octets Octet 2 Octet 3 Octet 4 Octet 5 Octet 6 Type IRD length Identifier related diagnostic block 2 Octets 0 0 0 0 a a a a T...

Page 20: ...ag_Station_Not_Ready 1 Slave not ready for data exchange Diag_Cfg_Fault 1 Slave has mismatching configuration data Diag_Ext_Diag 0 Slave sends standard diagnosis data only 6 bytes or with extended diagnosis without fault i e when the fault condition disappears Diag_Not_Supported 1 Slave does not support the required function Diag_Invalid_Slave_Response 0 Set by slave 1 Set by master in case of fau...

Page 21: ...gnosis_Entry_1 0 Module 1 has no diagnosis data 1 Module 1 has diagnosis data Identifier_Diagnosis_Entry_2 0 Module 2 has no diagnosis data 1 Module 2 has diagnosis data Identifier_Diagnosis_Entry_3 0 Module 3 has no diagnosis data 1 Module 3 has diagnosis data Identifier_Diagnosis_Entry_4 0 Module 4 has no diagnosis data 1 Module 4 has diagnosis data Padding bits Identifier related diagnosis bloc...

Page 22: ...1 Reserved 1 Reserved 1 Reserved Keystone OM9 EPI2 Profibus DPV1 interface Installation Maintenance Instructions Octet 14 Bit0 Octet 13 Bit0 moving in closing direction The diagnostic indication is cleared by an open command Stroke Limit Alarm This bit is set when the current position is behind the open or close limit switches or as result of an incorrect torque set The diagnostic indication is cl...

Page 23: ...afe Byte Name Dim Range EU Slot 0 Index 0 length 12 bytes Only read Actuator serial number 0 11 Actuator serial number 12 bytes String Slot 0 Index 1 length 12 bytes Only read Actuator type 0 11 Actuator type 12 bytes String Slot 0 Index 2 length 12 bytes Only read Valve tag name 0 11 Valve tag 12 bytes String Slot 0 Index 3 length 28 bytes Only read Profibus interface 0 19 Model name 20 bytes Str...

Page 24: ...Dead band 1 byte 3 20 Tenth of Slot 2 Index 2 length 6 bytes Only read General configuration 0 Storage format 1 byte 0 LSB first 1 1 MSB first 1 Closing direction 1 byte 0 CW 1 CCW 2 Open limit 1 byte 0 By torque 1 By position 3 Close limit 1 byte 0 By torque 1 By position 4 Nominal torque 1 byte 0 63 Nm 1 125 Nm 2 250 Nm 3 500 Nm 4 1000 Nm 5 2000 Nm 5 LED color code 1 byte 0 OP green CL red 1 OP ...

Page 25: ...ned ON to indicate that the actuator is entered in configuration mode Set the new Profibus address on the rotary switches UNIT and DEC and on the dip switch HUNDR E g address 028 corresponds to HUNDR on OFF position DEC on position 2 UNIT on position 8 Press the push button ENTER to confirm the new settings if the new address is correct the ACQ_CFG LED is turned ON Move the dip switch CFG_ENA to t...

Page 26: ...ext Text definition 2 PrmText 2 Text 0 Off Text 1 Close Text 2 Open Text 3 Stayput Text 4 Go to position EndPrmText Text definition 4 PrmText 4 Text 0 By Torque Text 1 By Position EndPrmText Text definition 5 PrmText 5 Text 0 GREEN lit when OPEN Text 1 RED lit when OPEN EndPrmText Text definition 6 PrmText 6 Text 0 CW Text 1 CCW EndPrmText Ext User Prm Data Def List ExtUserPrmData 1 Storage Format...

Page 27: ...8 1 0 1 Prm_Text_Ref 4 EndExtUserPrmData ExtUserPrmData 12 Dead band Unsigned8 15 3 20 EndExtUserPrmData ExtUserPrmData 13 LED color code Unsigned8 0 0 1 Prm_Text_Ref 5 EndExtUserPrmData Unit definition list GSD_Revision 4 Vendor_Name Biffi Italia srl Model_Name F02 EPI2 DPV1 Revision Release 0 0 Ident_Number 0x09E3 Protocol_Ident 0 Station_Type 0 Hardware_Release Hardware Release DE5687 rev 0 0 S...

Page 28: ...set 0x09 11 Opening Torque set 0x09 12 Closing Torque set 0x01 13 Open limit 0x01 14 Close limit 0x00 15 LED color code Max_User_Prm_Data_Len 16 Ext_User_Prm_Data_Const 0 0 Ext_User_Prm_Data_Const 1 0 Ext_User_Prm_Data_Const 2 0 Ext_User_Prm_Data_Ref 3 1 Ext_User_Prm_Data_Ref 4 2 Ext_User_Prm_Data_Ref 5 3 Ext_User_Prm_Data_Ref 6 4 Ext_User_Prm_Data_Ref 7 12 Ext_User_Prm_Data_Ref 8 5 Ext_User_Prm_D...

Page 29: ...ode 0 Device related Diagnosis Unit_Diag_Bit 24 Not Operative Open Unit_Diag_Bit 25 Not Operative Close Unit_Diag_Bit 26 Power Fail Alarm Unit_Diag_Bit 27 HI HI Torque in Opening Unit_Diag_Bit 28 HI HI Torque in Closing Unit_Diag_Bit 29 Stroke Limit Alarm Unit_Diag_Bit 30 Local Control Alarm Unit_Diag_Bit 31 Motor Direction Alarm Unit_Diag_Bit 32 Jammed Valve Unit_Diag_Bit 33 Hardware Error Unit_D...

Page 30: ...ted Bluetooth module After installation of A Manager program please clic on Operations button and then clic on Bluetooth Control button and tick on The features and functionalities performed with Bluetooth module are indicated in A Manager IOM for PDA BIFCS 0029 and PC BIFCS 0028 15 Profibus certificate Keystone OM9 EPI2 Profibus DPV1 interface Installation Maintenance Instructions ...

Page 31: ... NEW 250 2K Product coding chart digit X7X8 1 PHASE UV VU UV VU LV HV LV HV Product coding chart digit X7X8 3 PHASE 31 32 33 31 32 33 3A 3B 3C 3A 3B 3C A 1 11 11 4 8 5 8 B 2 12 12 1 11 6 9 C 3 13 13 2 12 7 10 D 14 14 15 Table 4 EPI2 F02 cross reference table US MARKET Actuator model OLD E006 E013 OLD E025 E171 NEW E006 E013 NEW E025 E171 Product coding chart digit 6 1 PHASE 0 4 0 4 L H L H Product...

Page 32: ...32 2017 Emerson All rights reserved ...

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