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Installation, Operation and Maintenance Manual

MAN-02-10-93-0700-EN Rev. 0

May 2019

Bettis Multiport

Valve Actuator

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Summary of Contents for Bettis Multiport

Page 1: ...Installation Operation and Maintenance Manual MAN 02 10 93 0700 EN Rev 0 May 2019 Bettis Multiport Valve Actuator ...

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Page 3: ... Wiring 7 Section 5 Local Display Module 5 1 Description 8 5 2 Operation 9 5 3 Local Operation 9 5 4 Operational Display 10 5 5 Display Blanking 10 5 6 Alarms Display 10 Section 6 Field Setup Using MPA Config Software 6 1 CommSetUp 12 6 2 User Setup Menus 13 6 3 Selecting New Home Port HP command using Control Knob setup 15 6 4 Home Port LED Function 16 6 5 Home Port Calibration HC command using C...

Page 4: ...e of Contents May 2019 Section 8 Field Diagnostics 8 1 Fd Fault Codes 25 Section 9 Remote Network Control 9 1 Modbus RTU 26 9 2 Foundation Fieldbus FF 28 9 3 Profibus DP Reduntant Networks with Redcom 30 9 4 DeviceNet 31 Appendix A EC Declaration of Conformity Certificate Appendix B Wiring Diagrams ...

Page 5: ...installing operating or performing maintenance on the MPA valve actuator WARNING Failure to follow instructions for proper electrical wiring storage setup and maintenance may cause serious injury damage equipment or void the warranty Refer to Manual E796 for instructions on storage electrical hook up and maintenance Ensure that the installation is carried out in accordance with EN 60079 14 and IEC...

Page 6: ...rol of multi port flow selectors MPFS with 3 to 8 ports A typical application is oil or gas well selection for well production testing as shown in Figure 1 Typically the MPA is the actuator of a Multi Port Flow Selector as shown in Figure 2 There are applications in other processes where control of multi port valves is required Figure 1 Typical Well Test Application Figure 2 MPA mounted on 6 x16 M...

Page 7: ...ty gearbox with capacity of 3000 lbs Threaded Valve Stem Wide range of motors available for any voltage and torque Configurable for multi port flow selectors from 3 to 8 ports Any port may be selected as home port and any port s may be skipped Actuator calibrated at factory for exact match to alignment of flow selector ports Calibration parameters stored in nonvolatile memory and available to DCS ...

Page 8: ... relay for hardwired relay contact status on fault Four models support five 8 port MPFS Also see motor type Table 4 Table 1 Four models support five 8 port MPFS Model MPFS Capacity RPM Lb Ft Nm 1Ph 3Ph DC MPA 150 2x4 150 203 1 0 1 0 1 0 MPA 650 3x6 4x8 650 881 0 7 1 0 0 5 MPA 800 4x10 800 1085 0 6 0 9 0 5 MPA1500 6x16 1500 2034 0 3 0 5 0 3 MPA includes local display module LDM standard Uses rugged...

Page 9: ...splay module RDM option available RDM displays identical information and performs identical control as LDM Bettis s patented combined switch logic allows detection of selector switch position on LDM and RDM Allows remote control up to 4 000 feet 1 220 meters away Alarming includes loss of communication with RDM Figure 5 MPA with Remote Display Module RDM ...

Page 10: ...gh the following checklist 1 Does the information given on the nameplate correspond with the application 2 Have all wire terminations and the equipotential bonding system been connected correctly 3 EEx d applications are the cable entries plugs and adaptors EEx d approved 4 Are all cable entries of the correct internal diameter providing a good seal around the cable 5 Do the ambient and process te...

Page 11: ...r Connect shieldstoonlyoneearthgroundpointinthenetwork normallythehostlocation 4 3 Monitor Relay Wiring The Monitor Relay is used for hard wiring an indication of availability of the actuator for remote control When the selector switch is placed in the Remote mode and if there are no alarms present that prevent operation the Monitor Relay is energized If an alarm occurs or the selector switch is m...

Page 12: ...e counterclockwise direction Table 2 Selector Control Knob Function Selector Knob right Rotate Function Results OFF Stop return position Stop movement Prevents motor operation REMOTE Auto Clockwise Remote control Allows control from remote location LOCAL Hand Counter clockwise Hand Operation Allows from the local control knob or the control knob of the RDM if connected Control Knob left while sele...

Page 13: ... the remote selector switch must not be in the Off position Verify that the selector L amber light is on The actuator may now be operated using the port and jog Control Knobs Jog control is normally disabled and must be enabled in the setup menu To jog or micro step the actuator toward the next port rotate the control knob in the counterclockwise direction Jog to position and release when the desi...

Page 14: ...witches i e the selected mode of operation of the actuator All three LOR LEDs flash while the actuator is in setup mode 5 5 Display Blanking The user has the option to have the display blank out turn off when not in use This is a very important feature for solar power applications because power consumption is minimized Option to enable or disable display blanking timeout is available by setup usin...

Page 15: ...ired Local Emergency Shut Down is active PH Phase Alarm Loss of one phase when configured for 3 Phase EF Encoder Failed Failure of either the position or torque encoders AF Actuator Failed A fault is detected by hardware electronics fault monitor This is a non recoverable condition that requires actuator service OL Motor Overload Motor thermals or motor overload relay has tripped LC Lost Control V...

Page 16: ...connect the RS485 link to the TBM in the electrical enclosure If opening the enclosure is undesirable configuration may be performed using the local control knobs of the actuator as described in the next section of this manual If the system is configured for Modbus networking the PC may be connected to the local area network at any location in the network The MPFS factory uses this software to con...

Page 17: ... universal addresses of 99 and 254 Addresses 1 98 and 100 254 are unique HELP Clicking the button at the top of the screen and then passing the cursor across each button will cause a description of that button to be displayed 6 2 User Setup Menus To configure the actuator select the User Setup Menus tab shown in Figure 9 Figure 9 From this screen Alarm History of the last eight accumulated alarms ...

Page 18: ... or more ports click on the Delete Port number The deleted ports will be skipped when a next port command is issued in either local or remote control modes NOTICE When configuration changes are made click the Write button at the bottom of the screen to transfer the new parameters to the actuator The Read button may be used to refresh the screen to verify the parameters have been properly written a...

Page 19: ...MPA recalculates the exact calibrated port position based on factory calibration values so no accuracy is lost To select a new home port click on the Set Home Port button shown in Figure 11 The Pop Up shown in Figure 9 will appear Enter the new home port number 1 7 relative to the factory calibrated port assignments and click Enter Figure 11 NOTE When a new home port is selected it must be a port ...

Page 20: ...s of calibration the home port must be re calibrated Examples of maintenance that affect calibration are removal of the actuator from the MPFS and replacement of the position encoder If a MPA is removed from one MPFS and installed on another or if a CPU module is replaced the factory configuration mpa file for the MPFS must be loaded to the new actuator and the selected home port calibrated To cal...

Page 21: ...protected items are RDM Required Motor Type Reset User Password and Calibrate Ports The user may load or save a mpa configuration file from or to a PC Figure 13 For precise MPFS port alignment the factory calibrates each actuator to each of the ports of the mated MPFS The calibrated values are displayed on this screen and may be compared to the current position Encoder Feedback to determine accura...

Page 22: ...e the electronics the Motor Type stored in the EEPROM will be examined If a new HEX file was just downloaded it will not yet have a Motor Type it will be ZERO When firmware sees that the Motor Type is ZERO firmware will immediately go to the display entry in the Factory Setup Menu for Motor Type The user will NOT have to move the left control knob back and forth to go to Setup Mode or enter a pass...

Page 23: ...hin 2 degrees 4 Torque is displayed as percentage of the full torque rating of the actuator Torque is displayed from 10 to 99 in 1 increments Torque less than 10 is displayed as zero because torque between 0 and 10 cannot be accurately measured 5 Encoder Value is the 12 bit raw data from the position encoder in the range of 0 to 4095 This value is also displayed on the Factory Setup screen so it c...

Page 24: ...n for at least second but not more than 3 seconds The display module will flash the 3 amber LOR selector LED s when the SETUP mode is enabled Figure 15 Table 5 Selector Control Knob Setup Function Selector Knob right Setup Function Results OFF Stop return position neutral position Allows entry to SETUP mode Completes NEXT or BACK entry cycle except when knob is held for scrolling through various m...

Page 25: ...and or edit setup data If you forget your configured passcode factory trained technicians can reset the passcode back to 00 00 NOTE While in the SETUP mode the actuator will not turn on the motor control circuits disables all control of discrete outputs until exiting the Setup Mode 7 1 Alarm History Display Setup always enters the main menu at the Field Diagnostics Fd and the next menu item is Ala...

Page 26: ...elector LEDs begin to flash and Fd is displayed When using the selector knob to advance to the next menu or back to the previous menu always return the selector to the Off position to complete the cycle 2 Use control knob to change the value of AH to 0 Rotate selector knob clockwise to Remote Next to display P1 1st passcode The display will alternate between P1 and the value default is 00 If the p...

Page 27: ...ction of default address 254 for other protocol CAM modules 99 C4 Network Baudrate 0 3 0 4800 1 9600 2 19200 3 38400 2 C5 Network Parity 0 2 0 None 1 Odd 2 Even 0 C6 Network Stop Bits 1 2 1 1 Stop bit 2 2 Stop bits 1 C7 Calibrate Motor Characteristics 0 1 0 No 1 Yes 0 C8 Disable Jog Control 0 1 0 No 1 Yes 1 HP Home Port User selected 0 7 None 0 HC Accept Home Port Calibra tion 0 or 43 0 No 43 Yes ...

Page 28: ...alarm For example there may be many causes for an Actuator Fail alarm Field diagnostics may be displayed by MPA Config as shown in Figure 16 highlighted in yellow Figure 16 Field diagnostic may be displayed by the local display by entering setup mode In Setup Mode the first entry is Field Diagnostics having visible code Fd Its value is 0 if there is no fault If there is a fault its code is from 1 ...

Page 29: ...DM is not communicating and is required Communication Error CE 14 No input from Torque Encoder Check for cable connection problems or encoder failure 15 Torque OCF bit is low Power supply to the Torque Encoder is likely at fault 16 Encoder reports that Torque Encoder value is invalid 17 Torque Encoder Parity error 18 Torque Encoder Magnet is out of range 19 Over Torque Torque value is greater than...

Page 30: ...nded port within 1 degree 1 17 At commanded port within 2 degrees 2 18 Flow selector moving 3 19 Wrong direction alarm 4 20 Selector switch Local Manual Mode 5 21 Selector switch Remote Auto Mode 6 22 Over torque alarm 7 23 Stop between ports alarm 8 24 Flow selector stall alarm 9 25 Power monitor alarm A 26 Motor thermal overload alarm B 27 Phase monitor alarm C 28 Local ESD alarm D 29 Actuator f...

Page 31: ...ion See CA Home port number on Page 22 MPA returns 255 0xFF in register 11 when the commanded port is reached 13 Raw 12 bit position encoder value 0 4095 14 Port position 0 4095 15 Torque 0 4095 Table 10 Configuration and Calibration Registers Register Detail 211 Port 0 calibration value 0 4095 Note After the HC command is executed Register 211 will be zero and remain zero 212 Port 1 calibration v...

Page 32: ...tuator Status Channel 5 Note Channel 5 has only 1 discrete value and depends upon Selector Switch position DI PV Out_D Input AUTO OFF LOCAL 20 SS Local Manual 3 Selector Switch Off 2 21 SS Remote Auto 0 22 Over torque alarm 60 62 63 23 Stop between ports alarm 56 58 59 24 Flow selector stall alarm 9 11 12 25 Power monitor alarm 28 30 31 26 Motor thermal overload alarm 20 22 23 27 Phase monitor ala...

Page 33: ...ion values to registers 211 through 218 Only values read from these registers shall be written to them The purpose of these registers is to allow the network host to store the port calibration values and then write them back to the actuator in case of replacement of the CPU module NOTE The network host may write a Port Position Setpoint to Channel 3 SP OUT as a 12 bit unsigned integer analog value...

Page 34: ...ocation Bit Word Byte 7 6 5 4 3 2 1 0 1 1 Not used Not used 1 2 Not used Not used Not used Not used Host ESD Com mand Go to Next Point Not used Not used 2 3 Flow Selector Port Position Setpoint 0 7 Single Bit 2 4 3 5 Not used 3 6 Table 12 Input Data Location Bit Word Byte 7 6 5 4 3 2 1 0 1 1 Not used Not used Not used Not used Not used Actuator Fail Alarm 1 2 Not used Not used Not used Host ESD Mo...

Page 35: ...Data Location Bit Word Byte 7 6 5 4 3 2 1 0 1 1 Not used Host ESD Com mand Go to Next Point Not used 2 Not used 2 3 Flow Selector Port Position Setpoint 0 7 Single Bit 4 3 5 Not used 6 Table 14 Input Data Location Bit Word Byte 7 6 5 4 3 2 1 0 1 0 Not used Not used Not used Not used Not used Not used Not used 1 Not used Not used Not used Not used Not used 2 2 Stopped Between Ports Over Torque Alar...

Page 36: ...32 Installation Operation and Maintenance Manual MAN 02 10 93 0700 EN Rev 0 May 2019 Appendix Appendix Appendix A EC Declaration of Conformity Certificate ...

Page 37: ...Installation Operation and Maintenance Manual MAN 02 10 93 0700 EN Rev 0 May 2019 33 Appendix Appendix Appendix B Wiring Diagrams B 1 Three Phase Power ...

Page 38: ...34 Installation Operation and Maintenance Manual MAN 02 10 93 0700 EN Rev 0 May 2019 Appendix Appendix B 2 Single Phase Power ...

Page 39: ...Installation Operation and Maintenance Manual MAN 02 10 93 0700 EN Rev 0 May 2019 35 Appendix Appendix B 3 24VDC Power ...

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Page 41: ...ongmeadow Business Estate East P O Box 6908 Greenstone 1616 Modderfontein Extension 5 South Africa T 27 11 451 3700 EUROPE Holland Fasor 6 Székesfehérvár 8000 Hungary T 36 22 53 09 50 Strada Biffi 165 29017 Fiorenzuola d Arda PC Italy T 39 0523 944 411 www emerson com bettis 2019 Emerson All rights reserved The Emerson logo is a trademark and service mark of Emerson Electric Co BettisTM is a mark ...

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