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Emerson AXIMA 2000, Installation Manual

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AXIMA 2000/4000 Installation Manual

vi

Analog Input Option

Overview  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Axis Inputs Connector Wiring  . . . . . . . . . . . . . . . . . . 52
Analog Inputs Connector Wiring . . . . . . . . . . . . . . . . 52

Expanded I/O Options

Overview  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Sinking Versus Sourcing  . . . . . . . . . . . . . . . . . . . . . . 55
Direct Wiring Option  . . . . . . . . . . . . . . . . . . . . . . . . . 57

I/O Setup and Wiring . . . . . . . . . . . . . . . . . . . . . . 58

External Components Option . . . . . . . . . . . . . . . . . . . 61

I/O Setup and Wiring . . . . . . . . . . . . . . . . . . . . . . 62

Connectivity Options

Overview  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Modbus Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Data Highway Plus Connection . . . . . . . . . . . . . . . . . 72

Index

Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com

Summary of Contents for AXIMA 2000

Page 1: ...uy backs and trade ins www artisantg com WeBuyEquipment REMOTE INSPECTION Remotely inspect equipment before purchasing with our interactive website at www instraview com LOOKING FOR MORE INFORMATION Visit us on the web at www artisantg com for more information on price quotations drivers technical specifications manuals and documentation Contact us 888 88 SOURCE sales artisantg com www artisantg c...

Page 2: ...MA 2000 4000 Installation Manual P N 400266 00 Rev A2 Date October 31 1997 1997 EMERSON Motion Control All Rights Reserved Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 3: ...Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 4: ... change the design or operation of the equipment described herein and any associated motion products without notice EMERSON Motion Control also assumes no responsibility for any errors that may appear in this document Information in document is subject to change without notice P N 400266 00 Rev A2 Date October 31 1997 1997 EMERSON Motion Control All Rights Reserved Artisan Technology Group Quality...

Page 5: ...FLM 2 SLO BLO and Littlefuse are registered trademarks of Littlefuse Incorporated Pheoenix is a registered trademark of Phoenix Contact Inc Opto22 is a registered trademark of Opto22 This document has been prepared to conform to the current released version of hardware and software system Because of our extensive development efforts and our desire to further improve and enhance the product inconsi...

Page 6: ... customer service center when on site service or maintenance is required Training Services 612 474 1116 EMERSON Motion Control maintains a highly trained staff of instructors to familiarize customers with EMERSON Motion Control s products and their applications A number of courses are offered many of which can be taught in your plant upon request Application Engineering An experienced staff of fac...

Page 7: ...Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 8: ...ions and Cabling Serial Communications 15 COM 1 16 COM 2 18 Controller ID Number Address 26 Multi Drop Installations 27 Axis Connections 28 Encoder Inputs 30 Encoder Power Supply 32 Analog Outputs 32 Drive Enable Enable Contact 32 Drive Status and Overtravel 33 Example Axis Connections 34 Encoder 1 or 3 Output Connection 39 Input Output Connections 40 Dedicated I O 40 User Defined I O 42 I O Power...

Page 9: ...anded I O Options Overview 55 Sinking Versus Sourcing 55 Direct Wiring Option 57 I O Setup and Wiring 58 External Components Option 61 I O Setup and Wiring 62 Connectivity Options Overview 69 Modbus Connection 71 Data Highway Plus Connection 72 Index Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 10: ...tor interface machine I O and host communications in one unit Housed in an industrial hardened chassis AXIMA 2000 4000 combines digital servo control and 28 optically isolated I O lines to create a powerful tool for solving motion control applications that require coordinated control of up to four axes Figure 1 AXIMA 2000 4000 P N 400290 00 AXIMA 2000 4000 In Artisan Technology Group Quality Instr...

Page 11: ...tem operates from an independent program This allows the programmer to concentrate on one coordinate system at time Features The AXIMA 2000 4000 controller is designed for the industrial environment and easily back mounts into most NEMA type enclosures The following are additional features of the AXIMA 2000 4000 controller Easy to mount configuration Two and four axes controller options 28 optical...

Page 12: ...s 4 Encoder 4 for 2000 Axis 2 Axis 1 Outputs Inputs Status LED Com 2 Com 1 Access Panel Axis LEDs or Encoder 3 Output Encoder 1 Output for 4000 for 2000 24V I O Enable Drives Watchdog Output Power Supply Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 13: ...Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 14: ...ion or in the event of equipment malfunction System design installation commissioning and maintenance must be carried out by personnel who have the necessary training and experience They must read this safety information and the instruction manual carefully It is your responsibility to comply with the safety requirements of your system This includes installing the system with an appropriate master...

Page 15: ...ust be removed from the controller using an approved isolation device or disconnect before any servicing work is performed other than adjustments to the settings or parameters specified in the manual Grounding Earthing equipotential bonding The controller must be grounded by a conductor sufficient to carry the prospective fault current in the event of a fault The ground connections shown in the ma...

Page 16: ... NEMA enclosure A minimum spacing of four inches must be maintained above and below the controller for ventilation The following diagram shows the dimensions of the AXIMA 2000 4000 controller Figure 3 Mounting Dimensions Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 17: ...EMA 12 System Grounding Requirements AXIMA 2000 4000 Grounding The GND terminal of the AXIMA 2000 4000 is internally bonded to the chassis The enclosure GND and the AXIMA 2000 4000 GND should be a common signal point that ultimately is a continuous path to earth ground These ground wires of the AXIMA 2000 4000 should not be shared with other equipment in the enclosure Figure 4 AXIMA 2000 4000 Grou...

Page 18: ...ware Installation AXIMA E Series Drives Grounding Example Figure 5 E Series Drive and AXIMA System Grounding Diagram Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 19: ... 2000 4000 Installation Manual AXIMA MX Drives Grounding Example Figure 6 MX Drive and AXIMA System Grounding Diagram Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 20: ...1 Hardware Installation AXIMA LX Drives Grounding Example Figure 7 LX Drive and AXIMA System Grounding Diagram Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 21: ...amps at 230 VAC for 2 milliseconds This inrush current must be considered when choosing AC power fusing Figure 8 AC Power Connector External Fusing Requirement The AC power supply must be fused with a 2 amp fuse Littlefuse s FLM 2 SLO BLO type fuse or an equivalent can be used AC Supply Range AC Supply Voltage Current Inrush Current 2 ms Fusing 96 to 264 VAC 115 VAC 1 Amp 20 Amps FLM 2 or equivale...

Page 22: ...he voltages that develop between the AC power lines and earth ground can continuously exceed the rated voltage of 264 VAC When this happens the protection circuit in the AXIMA 2000 4000 will try to suppress this excess voltage If the condition is prolonged the AXIMA 2000 4000 protection circuits will fail Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 23: ...Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 24: ... RS422 or RS485 using DIP switches located behind the removable access panel on the top front of the AXIMA 2000 4000 controller Figure 9 AXIMA 2000 4000 Communication Ports Com 1 and Com 2 5 1 9 8 7 6 4 3 2 Shld Rx Tx Com Tx Tx Rx Rx 232 485 Com 2 Com 2 Com 1 P N 400290 00 AXIMA 2000 4000 In Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 25: ...cations It is recommended that all communication lines be twisted pair shielded cable Cables should be routed away from motor power and other high voltage or noisy wiring Table 1 Serial Communications Port Setup The RS232C serial communication cables should be no longer than 50 feet to comply with RS232C specifications However longer cables may be used at slower baud rates less than 9600 The wirin...

Page 26: ... 9 8 7 6 4 3 2 13 25 24 23 12 11 10 22 21 20 19 18 17 16 15 14 1 2 3 4 5 6 7 8 9 2 3 7 2 3 5 1 GND XMIT REC TIA XXX CABLE 9 PIN D CONNECTOR FEMALE PIN NUMBER PIN NUMBER SHLD GND REC XMIT 9 PIN D CONNECTOR MALE 5 1 9 8 7 6 4 3 2 3 2 5 2 3 5 1 GND XMIT REC 5 1 9 8 7 6 4 3 2 COM 1 COM 1 COMPUTER COMPUTER Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 27: ...S232C RS422 or RS485 using switches located behind the removable access panel on the top front of the AXIMA 2000 4000 controller Figure 11 AXIMA 2000 4000 DIP Switches Location THE ACCESS PANEL IS REMOVED BY GRASPING THE PLASTIC PANEL FIRMLY PUSHING DOWN ON THE TOP OF THE PANEL AND PULLING OUT WITH SLIGHT PRESSURE ACCESS PANEL REMOVAL INSTRUCTIONS ON OFF 1 2 3 4 4 2 2 4 8 5 E C H O O F F S D 4 8 5...

Page 28: ...ple AXIMA 2000 4000 s CAN NOT be wired together The receive line of the last AXIMA should be terminated with a 120 watt resister See Figure 12 COM 2 RS232C Configuration on page 19 DIP Switch Settings 1 2 3 4 RS232C DOWN RS422 UP DOWN DOWN DOWN RS485 2 wire SD UP UP UP UP RS485 4 wire SD UP DOWN UP UP RS485 4 wire RTS UP DOWN DOWN UP 1 2 3 4 5 6 7 8 Shld Rx Tx Com Tx Tx Rx Rx 232 485 Com 2 XMIT RE...

Page 29: ...aud rates down to 9600 baud The transmitter is in tri state mode or disabled when data is not being sent so it can receive data RTS Ready to Send Method This method enables the transmitter under two conditions 1 When a particular AXIMA 2000 4000 controller has been chosen by the host to be online the command CTRL A Axis ID Enter is issued The transmitter stays enabled until a CTRL B command is rec...

Page 30: ... Figure 13 RS422 Wiring Diagram NOTE A standard RS 422 host transmitter can drive up to 10 slaves However the AXIMA transmitter can drive up to 32 slaves in RS 422 mode 15 F NC NC TYPICALLY UP TO 10 SLAVES SEE NOTE BELOW NC NC Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 31: ...hows a wiring diagram for serial communications in an RS485 four wire multi drop configuration Figure 14 RS485 Four Wire Multi Drop Wiring Diagram 15 F UP TO 32 SLAVES Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 32: ...S485 Two Wire Termination Connection Wiring Diagram RS485 termination Two 120 watt resisters must be installed on an RS 485 network one at the node RS 485 port physically at the beginning of the cable and one on the node at the end 15 F UP TO 32 NODES TOTAL Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 33: ...round connected to earth ground internally in the PC If your COM devices do not have signal grounds that are common with respect to each other such as both connected to earth ground then you must connect them together Failure to connect device grounds together could cause damage to the device or the AXIMA 2000 4000 controller 1 2 3 4 5 6 7 8 Shld Rx Tx Com Tx Tx Rx Rx Com 2 REC XMIT XMIT RS485 OR ...

Page 34: ...CR6 will deliver optimum performance especially with long cable lengths and high baud rates Cables should be routed away from motor power and other high voltage or noisy wiring 5 1 9 8 7 6 4 3 2 9 PIN D CONECTOR 1 2 3 4 5 6 7 8 Shld Rx Tx Com Tx Tx Rx Rx 232 485 COM 1 COM 2 COM 2 DEVICE RS422 OR RS485 COM 1 DEVICE RS232C SIGNAL COMMON SIGNAL COMMON GROUND GROUND INTERNALLY CONNECTED Artisan Techno...

Page 35: ...ess DIP switch positions relate to the AXIMA 2000 4000 controller axis ID number The DIP switches are located behind the top front access panel of the AXIMA 2000 4000 Figure 18 AXIMA 2000 4000 Address DIP Switch Location Serial Communication Setup Max baud rate 38 4 K Stop bit 1 Data bits 8 Parity none THE ACCESS PANEL IS REMOVED BY GRASPING THE PLASTIC PANEL FIRMLY PUSHING DOWN ON THE TOP OF THE ...

Page 36: ...e addressed individually over the same multi drop serial cable in the RS422 and RS485 modes AXIMA ID Address DIP Switch Settings 1 2 3 4 0 OFF OFF OFF OFF 1 OFF OFF OFF ON 2 OFF OFF ON OFF 3 OFF OFF ON ON 4 OFF ON OFF OFF 5 OFF ON OFF ON 6 OFF ON ON OFF 7 OFF ON ON ON 8 ON OFF OFF OFF 9 ON OFF OFF ON A ON OFF ON OFF B ON OFF ON ON C ON ON OFF OFF D ON ON OFF ON E ON ON ON OFF F ON ON ON ON Artisan...

Page 37: ...gure 19 AXIMA 2000 4000 Connectors 4 Axes These axis connectors are used to connect the AXIMA 2000 4000 controller to the individual amplifiers E Series MX LX etc The following table shows the pinout of the 25 pin female D sub connectors AXIS 1 AXIS 2 AXIS 3 ENCODER 3 AXIS 4 ENCODER 4 COM 1 COM 2 ENCODER 1 OUTPUT ENCODER 3 OUTPUT DIAGNOSTICS STATUS LED OUTPUTS INPUTS Artisan Technology Group Quali...

Page 38: ... Z Encoder Input Signal 10 5 VDC for Encoder Feedback 4 22 5 VDC Common Pulse 5 5 Pulse 17 Direction 6 Direction 8 Analog Command Output 7 20 Analog Command Output 9 Enable Contact 8 21 Enable Contact 14 Ø V I O Supply Common 9 2 24 V I O Supply 3 Discrete Input CCW Travel Limit 10 16 Discrete Input CW Travel Limit 15 Discrete Input Drive Status 11 18 Low Current Mode 7 Analog Input 1 12 6 Analog ...

Page 39: ...der or from the encoder simulation output of a brushless servo drive see wiring diagrams below Figure 20 Encoder Simulation Wiring Diagram Specifications Input Signal Quadrature square wave Maximum Rate 8 MHz Type Differential Receiver DS26LS32 Voltage 5 VDC maximum 2 VDC minimum Supply 5 VDC 250 mA maximum per axis 13 25 24 23 12 11 10 22 21 20 19 18 17 16 15 14 1 2 3 4 5 6 7 8 9 25 PIN D CONNECT...

Page 40: ...10 22 21 20 19 18 17 16 15 14 1 2 3 4 5 6 7 8 9 SHIELD Z Z B B A A PIN NUMBER 25 12 24 11 23 13 4 PIN NUMBER 9 4 8 3 7 5 A Z Z B B A RED WHT YEL WHT BLU WHT BLK WHT YEL BLU EARTH GROUND LOGIC COMMON 6 EARTH GROUND LOGIC COMMON BLK RED N C N C N C N C AXIMA 2000 4000 CONTROLLER 25 PIN D CONNECTOR 10 PIN MS CONNECTOR ENCODER 13 25 24 23 12 11 10 22 21 20 19 18 17 16 15 14 1 2 3 4 5 6 7 8 9 SHIELD EN...

Page 41: ...elded For reliable operation it is important that command cables be shielded and routed away from motor power or other high voltage signals Shields should be connected at the AXIMA 2000 4000 end The input stage of the amplifier should be a differential circuit The output voltage is 10 VDC output current is 5 milliamps maximum Figure 23 Command Output Drive Enable Enable Contact Each axis has an En...

Page 42: ...do not perform any pre defined action in the controller They are available as pre defined bits and may be used in the AXIMA Software s PLC Motion or Auxiliary Programs to perform desired logic Figure 25 Drive Status and Overtravel Input Circuit It is recommended that the Enable Contact be used If these contacts are not used physically connecting a drive E Series MX LX or other to the controller wh...

Page 43: ...OUT 1 OUTPUT 1 OUTPUT 2 OUTPUT 3 I O SUPPLY DRV ENABLE IN ANALOG CMD IN ANALOG CMD IN I O COM Z Z B B A AXIMA 2000 4000 CONTROLLER 25 PIN D CONNECTOR 13 25 24 23 12 11 10 22 21 20 19 18 17 16 15 14 1 2 3 4 5 6 7 8 9 SHIELD ANALOG COM ANALOG IN 2 ANALOG IN 1 DRIVE STATUS CW LIMIT CCW LIMIT DRV ENABLE ANALOG CMD OUT ANALOG CMD OUT Z Z B B A A PIN NUMBER 8 20 9 21 3 16 25 12 24 11 23 13 15 7 6 4 N C ...

Page 44: ...2000 4000 CONTROLLER 25 PIN D CONNECTOR 9 PIN D CONNECTOR 5 1 9 8 7 6 4 3 2 MX AMPLIFIER 13 25 24 23 12 11 10 22 21 20 19 18 17 16 15 14 1 2 3 4 5 6 7 8 9 SHIELD ANALOG COM ANALOG IN 2 ANALOG IN 1 DRIVE STATUS CW LIMIT CCW LIMIT DRV ENABLE ANALOG CMD OUT ANALOG CMD OUT Z Z B B A A PIN NUMBER 8 20 9 21 3 16 25 12 24 11 23 13 15 7 6 4 PIN NUMBER 9 10 14 2 3 4 5 6 1 13 4 5 15 17 16 N C N C N C N C A ...

Page 45: ... 24 23 12 11 10 22 21 20 19 18 17 16 15 14 1 2 3 4 5 6 7 8 9 ANALOG COM ANALOG IN 2 ANALOG IN 1 DRIVE STATUS CW LIMIT CCW LIMIT DRV ENABLE ANALOG CMD OUT ANALOG CMD OUT Z Z B B A A 8 20 9 21 3 16 25 12 24 11 23 13 15 7 6 N C PRP BLU BLU PRP PRP ORG ORG PRP PRP BRN BRN PRP WHT BLU BLU WHT BLK GRN GRN BLK BRN BLK BLK BRN YEL GRY GRY YEL WHT GRN GRN WHT WHT RED RED WHT LOGIC COMMON 19 ENC SUP 5V ENC ...

Page 46: ... is used in current mode the LX I2t high RMS circuitry is by passed and does not fold back the current to the motor To prevent damage to the amplifier or motor the high RMS output of the LX must be connected to an AXIMA 2000 4000 input This input would then be programmed to limit the AXIMA 2000 4000 command voltage using the command limit instruction to decrease or shut off the analog command This...

Page 47: ... 16 15 14 1 2 3 4 5 6 7 8 9 ANALOG COM ANALOG IN 2 ANALOG IN 1 DRIVE STATUS CW LIMIT CCW LIMIT DRV ENABLE ANALOG CMD OUT ANALOG CMD OUT Z Z B B A A 8 20 9 21 3 16 25 12 24 11 23 13 15 7 6 N C PRP BLU BLU PRP PRP ORG ORG PRP PRP BRN BRN PRP WHT BLU BLU WHT BLK GRN GRN BLK BRN BLK BLK BRN YEL GRY GRY YEL WHT GRN GRN WHT WHT RED RED WHT LOGIC COMMON 19 ENC SUP 5V ENC COM ØV 10 BLU RED RED BLU SHIELD ...

Page 48: ... 4000 OR ENCODER 3 for 2000 ENCODER 1 OUTPUT for 4000 OR ENCODER 3 OUTPUT for 2000 13 25 12 24 11 23 25 PIN D CONNECTOR PIN NUMBER 13 25 24 23 12 11 10 22 21 20 19 18 17 16 15 14 1 2 3 4 5 6 7 8 9 A A B B Z Z 5 1 9 8 7 6 4 3 2 9 PIN D CONNECTOR PIN NUMBER A A B B Z Z 5 9 4 8 3 7 AXIMA INTERNAL CONNECTIONS ENCODER 1 OUTPUT TO AXIS 1 CONNECTION ENCODER 3 OUTPUT TO ENCODER 3 CONNECTION AXIMA 2000 AXI...

Page 49: ...he Front Panel of the AXIMA 2000 4000 Enable Drives Input The Enable Drives input provides the 24 volts supply to one side of all the drive enable relays The Enable Drives input is connected to the 24 volts terminal Enable Drives Watchdog Output Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 50: ...5 V 5 V EN 24 COMMON WATCH DOG OUTPUT WD WD WATCH DOG OUTPUT RELAY PRE DEFINED AXIMA OUTPUT SEE SOFTWARE MANUAL CONTROLLER WATCHDOG OUTPUT TYPICAL DRIVE ENABLE CKT 2 FOR AXIMA 2000 4 FOR AXIMA 4000 DRIVE ENABLE RELAY ENABLE CONTACTS ON AXIS CONNECTOR 24 V FUSE F103 LOCATED UNDER ACCESS PANEL 2 A WD STATUS DISPLAY DECIMAL POINT 24 V 24 V COMMON WATCHDOG LED DRIVE ENABLE LED 24 V SUPPLY Artisan Tech...

Page 51: ...ts can be wired for either sink or source mode in groups of eight The input voltage range is 10 to 30 VDC Each input line requires a minimum of 5 milliamps at 10 VDC to be recognized as a valid input 1 2 3 4 5 6 7 8 C 9 10 11 12 13 14 15 16 C Inputs Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 52: ...re 36 Sourcing Mode Input Diagram 2K 1 33K 2K 1 33K 2K 1 33K 2K 1 33K 5 V 5 V 5 V 5 V AXIMA C1 THROUGH C8 2K 1 33K 2K 1 33K 2K 1 33K 2K 1 33K 5 V 5 V 5 V 5 V AXIMA C1 THROUGH C8 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 53: ...anual P N 400262 00 for more information Table 7 Special Purpose Inputs Since these inputs go through filtering and optoisolation there is a 10 microsecond delay from the time the input is turned on until the position is captured The capture can be programmed to trigger on rising or falling edge of the input Due to the switching characteristics of the optoisolaters faster triggering speeds can be ...

Page 54: ...in source mode only Maximum allowable output voltage is 18 to 30 VDC maximum current is 150 milliamps per output continuously NOTE It is your responsibility to limit the current to 150 milliamps or less 1 2 3 4 5 6 7 8 9 10 11 12 Outputs Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 55: ...Output Circuit Diagram 5 V 24 1 12 24 V COMMON TO ALL OUTPUT CIRCUITS CONTROLLER OUTPUT SIGNAL OUTPUT LED DIODE REQUIRED FOR ALL INDUCTIVE LOADS AXIMA MACHINE Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 56: ...es power for the Enable Drive relay coils The system is designed to operate from a 24 VDC power supply but will function with between 18 and 30 VDC Figure 39 I O Power Supply Location on the Front Panel of the AXIMA 2000 4000 NOTE For situations where all 16 inputs 12 outputs at full load and 4 relays are being used simultaneously your power supply must supply at least 2 5 amps 24 volts Each input...

Page 57: ... Drives 8 mA For example Suppose you had four axes of dedicated I O four inputs 1 through 4 and four outputs 1 through 4 with a 150 mA load and your power supply was 24 VDC in the worst case scenario all inputs and outputs are being used simultaneously the current load on the power supply would be 0 74 amps This value was found using the following formula 12 mA 4 IN 150 mA 4 OT 8 mA 4 R 4 axis 5 m...

Page 58: ...ay machine status or fault codes During the download of an AXIMA Software Application an asterisk is displayed The decimal point is lit when the controller Watchdog is On NOTE The very first time power is applied to the AXIMA controller the diagnostic status will display a random character Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 59: ...Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 60: ...ected to be either from the analog input connector on the left side of the unit or the axis connector on the front of the unit This is done by setting a DIP switch located behind the left side panel of the AXIMA 2000 4000 controller This selection is provided to allow easy interface to the analog signal from an E Series drive Figure 40 Analog DIP Switch Location Behind the Left Side Panel of the A...

Page 61: ... a Motion or an Auxiliary Program Axis Inputs Connector Wiring Using the AXIMA Software any software channel can be attached to any hardware channel or pair of hardware channels This gives you the flexibility to determine how the channel attachments are configured Analog Inputs Connector Wiring Figure 41 Location of Analog Inputs 3 ANALOG INPUTS 1 2 4 5 6 7 8 C 1 2 3 4 5 6 7 8 C ANALOG INPUTS Arti...

Page 62: ... the resultant analog value is the difference in voltage measured between a pair of input terminals For example voltage between input terminals 1 and 2 3 and 4 NOTE All signals single ended or differential must be referenced to Pin C Figure 42 Single Ended Versus Differential Wiring Figure 43 Analog Input Circuit Diagram The maximum voltage between any input terminal and C is 10 VDC CAUTION Artisa...

Page 63: ...el is not allowed When using a differential configuration the AXIMA 2000 4000 A D converter measures the difference between two hardware channels and directs the value to a software channel The AXIMA 2000 4000 controller does not allow you to assign terminal number 1 as the negative input To measure differential values between terminal 1 and another terminal the polarity must be reversed by connec...

Page 64: ...ation the current flows from the external source to the input terminal The input terminal voltage is high In a sinking situation the current flows from the input terminal to the external circuit The input terminal voltage is low In a sinking output situation the current can flow from the external circuit into the output terminal The output terminal voltage is low In a sourcing output situation the...

Page 65: ... VDC LOAD NOTE DIODE REQUIRED FOR ALL INDUCTIVE LOADS OPTICAL ISOLATION INPUT TERMINAL 24V COMMON 24 VDC 1 5K OPTICAL ISOLATION OUTPUT TERMINAL 24V COMMON 24 VDC LOAD 24V COMMON NOTE DIODE REQUIRED FOR ALL INDUCTIVE LOADS OPTICAL ISOLATION INPUT TERMINAL 24V COMMON 24 VDC 1 5K Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 66: ...all of which are available from EMERSON Motion Control Figure 46 AXIMA 2000 4000 Direct Wiring Option Using STI 32 s Figure 47 AXIMA 2000 4000 Direct Wiring Option Using STI 50 s INPUTS BANK 0 OUTPUTS BANK 0 INPUTS STI 32 AXIMA 2000 4000 CONTROLLER OUTPUTS STI 32 CABLE XIOC XXX CABLE XIOC XXX INPUTS BANK 0 OUTPUTS BANK 0 INPUTS STI 50 AXIMA 2000 4000 CONTROLLER OUTPUTS STI 50 CABLE XIOC XXX CABLE ...

Page 67: ...XXX Dimensions of STI 50 and STI 32 Components Figure 48 STI 50 and STI 32 Components I O Setup and Wiring Using the direct wiring option the inputs and outputs can be wired directly to the STI 32 sourcing only or STI 50 sinking or sourcing using ribbon cables To use the direct wiring option you must meet the following criteria For Inputs Electrical specifications of 24 VDC and a minimum of 11 mA ...

Page 68: ...ou are responsible for determining if your 24 VDC supply can handle the additional current load Figure 49 Outputs and Inputs Equivalent Circuit Sourcing INPUT TERMINAL AXIMA 2000 4000 1 5K 24 VDC RIBBON CABLE STI 32 24V COMMON AXIMA 2000 4000 24V COMMON 24 VDC 24V COMMON 24V COMMON OUTPUT TERMINAL RIBBON CABLE STI 32 OPTICAL ISOLATION OPTICAL ISOLATION LED LED Artisan Technology Group Quality Inst...

Page 69: ...7 1 39 1 39 2 38 2 38 3 40 3 40 4 35 4 35 5 42 5 42 6 36 6 36 7 41 7 41 8 47 8 47 9 50 9 50 10 44 10 44 11 48 11 48 12 49 12 49 13 43 13 43 14 46 14 46 15 45 15 45 16 14 16 14 17 12 17 12 18 13 18 13 19 11 19 11 20 16 20 16 21 9 21 9 22 15 22 15 23 10 23 10 24 4 24 4 25 1 25 1 26 7 26 7 27 3 27 3 28 2 28 2 29 8 29 8 30 5 30 5 31 6 31 6 Artisan Technology Group Quality Instrumentation Guaranteed 88...

Page 70: ...Motion Control With the external components option your electrical specifications are determined by the module you select These modules allow you to wire the I O for sinking or sourcing There is some time delay inherent in these devices that should be accounted for in time critical applications Figure 50 AXIMA 2000 4000 External Components Option INPUTS BANK 0 OUTPUTS BANK 0 DIGITAL INPUTS DIGITAL...

Page 71: ...panded outputs the required quantities are 1 AXIMA 2000 4000 controller 2 XIOR I O mounting racks 32 Digital input modules P N IDC 24 G4 or IAC 24 G4 32 Digital output modules P N ODC 24 G4 or OAC 24 G4 2 Connectorized ribbon cables 50 pin P N XIOC XXX I O Setup and Wiring You need to supply 24 VDC to the XIOR 32 for the Digital I O modules Artisan Technology Group Quality Instrumentation Guarante...

Page 72: ...al 16 mA 9 ma rms Logic voltage nominal 24 VDC 24 VDC Logic current 24 VDC 18 mA 18 mA Turn on time 5 ms 20 ms Turn off time 5 ms 20 ms G4ODC24 G4OAC24 Digital DC output module Digital AC output module Output voltage range 5 60 VDC 12 140 VAC Output voltage maximum 60 VDC 120 VAC Output current max voltage 3 amps 3 amps rms Off state leakage max voltage 1 mA 5 ma rms Logic voltage nominal 24 VDC 2...

Page 73: ...ut Outputs off 3 mA per output When using 120 VAC modules Inputs on 29 mA per input Outputs on 21 mA per output Outputs off 2 4 mA per output The load current for the output modules must be limited to no more than 3 amps Figure 51 Power Wiring for External I O Mounting Racks EMERSON Motion Control recommends that you use twisted pairs for the 24 VDC power wiring Artisan Technology Group Quality In...

Page 74: ...n the 24 VDC common as shown in the diagram above and wire 24 VDC to the other terminal For sourcing inputs Switch 24 VDC as shown in the diagram above and wire 24 VDC common to the other terminal When wiring inputs you can wire the switch to either the Odd or Even Terminal Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 75: ...s shown in the diagram above and wire 120 VAC to the other terminal For sourcing inputs Switch 120 VAC as shown in the diagram above and wire neutral to the other terminal When wiring inputs you can wire the switch to either the Odd or Even Terminal Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 76: ... common should be wired to the Even Terminal For sourcing outputs Wire 24 VDC to the Odd Terminal on the mounting rack Wire the load to the Even Terminal Tie the other side of the load to 24 volt common If your load is inductive it is recommended to use a commutating diode across the load to clamp any voltage transients during switching Artisan Technology Group Quality Instrumentation Guaranteed 8...

Page 77: ... on the mounting rack Tie the other side of the load to 120 VAC Neutral should be wired to the Even Terminal For sourcing outputs Wire 120 VAC to the Odd Terminal on the mounting rack Wire the load to the Even Terminal Tie the other side of the load to Neutral Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 78: ...0 controllers equipped with the Modbus option have two serial connectors on the left side of the AXIMA 2000 4000 Com 3 and Com 4 Com 3 is an RS 232C nine pin DB connector and Com 4 is an RS 485 six pin Phoenix connector used for multi drop systems AXIMA 2000 4000 controllers equipped with the DH option are equipped with one serial connector Com 4 on the left side of the AXIMA 2000 4000 Com 4 is an...

Page 79: ...ws the Modbus configuration with the Com 3 and Com 4 connectors When equipped with the DH option only Com 4 six pin Phoenix connector would be available PIN 1 PIN 1 RS 232C CONNECTOR RS 485 CONNECTOR COM 3 COM 4 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 80: ...nternally connected to 4 pin 2 is connected to pin 5 and pin 3 is connected to pin 6 Pin Signal 1 Shield 2 RX Receive 3 TX Transmit 4 485 Data 5 Signal Ground 6 NC No Connect 7 RTS Request to Send 8 CTS Clear to Send 9 485 Data Pin Signal 1 485 Data 2 Signal Ground 3 485 Data 4 485 Data 5 Signal Ground 6 485 Data Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisan...

Page 81: ... Every network should have exactly two terminators The AXIMA controller does not have an internal terminator If you require a terminator it consists of a resistor between the blue and clear wires The Data Highway Plus specifications recommend a 150 ohm resistor at 57 6 and 115 2 kbaud and an 82 ohm resistor at 230 4 kbaud Pin Signal Blue Hose wires 1 Line 1 485 Data Clear SH Shield bare 2 Line 2 4...

Page 82: ...llation 5 mounting 7 power 12 axis connections cable pinout 29 description 28 examples 34 axis ID number 26 C COM1 15 cable specification 16 description 16 grounding 24 location 15 RS232C 16 serial port specification 16 COM2 15 cable specifications 25 description 18 DIP switches location 18 settings 19 DIP switches location 15 grounding 24 location 15 mode types 19 RS232C mode 19 RS422 mode 19 RS4...

Page 83: ...nable drives input 40 enclosure 8 ENCO cable wiring diagram 31 encoder connections signal wiring diagram 31 simulation wiring diagram 30 encoder inputs 30 signal specification 30 encoder outputs 39 internal wiring 39 encoder power supply 32 examples axis connections 34 E Series 34 LX Drives 36 MX Drives 35 external fusing 12 F front panel description 3 fusing 12 G grounding 8 grounding point 8 H h...

Page 84: ...d method 20 RTS method 20 SD method 20 Send Data method 20 settings 19 two wire termination wiring diagram 23 S safety considerations 5 electrical 6 enclosure 5 installation and maintenance 6 serial communication 15 cables 17 RS422 mode 19 RS485 mode 20 serial communications grounding 24 diagram 25 serial port location 15 type 15 special purpose inputs 44 T TIA cable 16 wiring diagram 17 TIX cable...

Page 85: ...76 sinking mode 43 sourcing mode 43 special purpose inputs 44 W watchdog output 41 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 86: ...uy backs and trade ins www artisantg com WeBuyEquipment REMOTE INSPECTION Remotely inspect equipment before purchasing with our interactive website at www instraview com LOOKING FOR MORE INFORMATION Visit us on the web at www artisantg com for more information on price quotations drivers technical specifications manuals and documentation Contact us 888 88 SOURCE sales artisantg com www artisantg c...

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