em-tec BioProTT FlowMCP User Manual Download Page 3

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Summary of Contents for BioProTT FlowMCP

Page 1: ...BioProTTTM FlowMCP User Manual...

Page 2: ...ent of em tec GmbH Copyright em tec GmbH Finning 2021 Subject to Technical Changes Owing to our policy of continuous product improvement the illustrations and technical data contained in this document...

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Page 4: ...the Extension Cables 20 5 7 Line Routing Shield and Measures to Combat Interference Voltage 21 5 8 Attaching the BioProTTTM Clamp On to the Tube 23 5 9 Use of the BioProTTTM Clamp On 24 5 10 Changing...

Page 5: ...g 54 10 2 Status Information Troubleshooting 70 11 Electrical Safety and Electromagnetic Compatibility 72 12 Environmental Protection and Disposal 72 13 Manufacturer s Declarations 73 14 Contact Infor...

Page 6: ...ent ones The software version of your device is also displayed on the web interface Abbreviation Meaning BioProTTTM FlowMCP BioProTTTM FlowMCP 1 4 channels including BioProTTTM FlowMCP 1 a and 2 a MCP...

Page 7: ...FlowMCP the BioProTTTM Clamp On s and sensor lines are part of a sensitive sensor system Electromagnetic fields can lead to interferences affecting the measurements or the accurate function of the sys...

Page 8: ...d or flammable liquids for measurements in explosive areas for home or consumer use for outdoor use for legal metrology when the housing is damaged Due to the single channel structure of each individu...

Page 9: ...ty relevant aspects every two years The service for the BioProTTTM FlowMCP and the BioProTTTM Clamp On may be carried out by em tec GmbH only If these instructions are not followed em tec GmbH shall a...

Page 10: ...lly before use Keep it in an easily accessible location for future reference Replacement copies of this user manual are available from the manufacturer Manufacturer em tec GmbH Lerchenberg 20 86923 Fi...

Page 11: ...o send and receive ultrasonic pulses both in and against the flow direction For a higher accuracy our BioProTTTM Clamp Ons incorporate two pairs of sound transducers i e four piezo ceramics in total w...

Page 12: ...2 or 4 flow channels depending on the ordered variant One 1 power supply connector ID 13023 connected to the device Extension cables ID 13065 for the BioProTTTM Clamp On one for every supported flow c...

Page 13: ...supply connector ID 13023 connected to the device Extension cables ID 13065 for the BioProTTTM Clamp On one for every supported flow channel The cables are 1 1 m long and intended to be used in a pro...

Page 14: ...tic compatibility The following instructions must be strictly observed 5 1 Device Description BioProTT FlowMCP 1 4 channels The image below shows the interfaces available for the BioProTT FlowMCP 1 4...

Page 15: ...ls are connected to a sensor e g only one sensor connected to BioProTTTM MCP 2 Activity Lights or blinking Ethernet or Modbus TCP communication traffic present Off no communication traffic present Lin...

Page 16: ...ights when power is connected Off when no power is connected if power supply fails or if the power supply is too low refer to chapter 10 Troubleshooting Device Lights when no device failure is present...

Page 17: ...Remote Zero Channel 1 GND 11 Remote Zero Channel 2 12 Remote Zero Channel 2 GND 13 n c 14 n c 15 n c 16 n c Only available for BioProTTTM FlowMCP 2 a Table 5 1 Components of BioProTTTM FlowMCP a The P...

Page 18: ...setting up any connections Other modules may be rowed up to the left and right of the device There must be at least 5 cm clearance for heat dissipation above and below the module to ensure sufficient...

Page 19: ...rent protection device shall be a fuse or a non adjustable non self resetting electromechanical device see F1 in Figure 8 5 5 Connecting the BioProTTTM Clamp On to the BioProTTTM FlowMCP To connect th...

Page 20: ...plug D Sub of the sensor extension cable is inserted in the sensor port of the BioProTT FlowMCP and needs to be secured by the screws The cut out panel with its dimensions and distances is indicated...

Page 21: ...ual groups Group A Group B Group C Group A 1 2 3 Group B 2 1 3 Group C 3 3 1 Table 6 Line Routing 1 Lines may be laid in common bunches or cable ducts 2 Lines must be laid in separate bunches or cable...

Page 22: ...ed plugs and connectors Attach the shield of the data line to the plug or connector housing If there are potential differences between the earthing points a compensating current may flow via the shiel...

Page 23: ...the BioProTTTM Clamp On to the tube 1 Open the spring loaded lock and swing back the lid 2 Insert the tube into the channel 3 Close the BioProTTTM Clamp On lid and secure it with the help of the sprin...

Page 24: ...om the measured values Zero Flow Adjustment The sensor must be clamped in the correct installation position at the location intended for it The tube must be filled with liquid but the liquid must not...

Page 25: ...he medium or any other kind of dirt or grime and clean the sensor if necessary Store the sensor according to storage specifications Make sure to store it in a place where it cannot fall or be dropped...

Page 26: ...of the device is 192 168 0 12 and can be changed by using the set up menu on the web interface also refer to chapter 6 4 4 After initializing the BioProTTTM FlowMCP connect it to the Modbus TCP envir...

Page 27: ...ter an update or upon the first start the default IP address is 192 168 0 12 Please open this address in your web browser Mozilla Firefox is preferred the main page of the web interface will be open a...

Page 28: ...more information refer to chapter 10 Troubleshooting 9 Information if sensor was zeroed or not 10 Information about the selected sensor calibration table In order to avoid unintential changes of the...

Page 29: ...s is the case the pop up window asking for the user name and password only appears once for the first action where it is needed but after that all actions can be carried out without the user having to...

Page 30: ...the web interface page shown 2 Device connection to a PC green indicating the BioProTTTM FlowMCP is connected to a PC gray indicating the BioProTTTM FlowMCP is not connected to a PC or that the data...

Page 31: ...able Select the drop down menu This automatically opens a pop up window asking for the user name and password The default user name is root and default password uknown Please note like unknown but wit...

Page 32: ...e for the first action where it is needed but after that all actions can be carried out without the user having to enter the user name or password 12 Possibility to open the sensor information page Fo...

Page 33: ...xplicitly check the calibration factor when a different calibration table is selected on the sensor a different sensor is connected to the same flow channel to ensure that the calibration factor is th...

Page 34: ...n page of the BioProTTTM FlowMCP 6 4 Set Up Page of the BioProTTTM FlowMCP The set up page can be opened by clicking on the setup button on the main page This opens a pop up window To log in at the se...

Page 35: ...all actions can be carried out without the user having to enter the user name or password 3 Device IP Address mask The IP Address mask can be changed by adding the new mask into this field and clicki...

Page 36: ...er the user name or password 5 Password to open the setup page The password can be changed by adding the new password into this field and clicking the store button If the field with the password stays...

Page 37: ...d how to determine it please contact em tec GmbH and ask for our Application Note about this subject 12 Store button Clicking this button saves all performed changes on the set up page Please note dow...

Page 38: ...EN 6 4 2 Set Up Page for the BioProTTTM FlowMCP a Figure 18 Set Up page of the BioProTTTM FlowMCP a BioProTT FlowMCP Page 38 Copyright em tec GmbH D214 703 BioProTT FlowMCP User Manual V4 0...

Page 39: ...all actions can be carried out without the user having to enter the user name or password 3 Device IP Address mask The IP Address mask can be changed by adding the new mask into this field and clickin...

Page 40: ...hanged by adding the new password into this field and clicking the store button If the field with the password stays unchanged the password will not be changed Only if the field with the password chan...

Page 41: ...rface is enabled Only when the device is in running mode can the analog interface be disabled 13 Possibility to set the flow average for the analog interface Per default this value is set to a flow av...

Page 42: ...note down the changed IP address the changed IP address mask the port and or the changed password before clicking the store button Once the store button was selected the device can only be connected...

Page 43: ...be sent to em tec GmbH Please note While downloading the log files does not usually influence the flow measurement we nevertheless advise against a download during the running process 3 Possibility t...

Page 44: ...lue averaged over the last 0 1s channel 1 999999 999999 the actual Qmax depends on the connected sensor 4 REG_FLOW_FAST_LO Low 16 bit word of flow value averaged over the last 0 1s channel 1 5 REG_ERR...

Page 45: ...gister 7 1 1 Additional Information Regarding the Read Input Register Function Code 0x04 Register Index Register Name Description Parameter Range 65 REG_STATUS 16 bit word of status information channe...

Page 46: ...LE_COUNT Amount of calibration tables on the sensor connected to channel 4 See above 97 REG_DEVICES_GLOBAL_ERROR Global errors of the BioProTTTM FlowMCP as hexadecimal value Contains the global BioPro...

Page 47: ...Channel 3 availability 11 REG_DEV_AVAILABLE Channel 4 availability Table 15 Read discrete inputs 7 3 Write Coil Function Code 0x05 Register Index Register Name Description Parameter Range Zero settin...

Page 48: ...0 zero is not set 1 zero is set 1 REG_R_ZERO Set zero on channel 2 2 REG_R_ZERO Set zero on channel 3 3 REG_R_ZERO Set zero on channel 4 Table 17 Read coil 7 5 Write Register Function Code 0x06 Regis...

Page 49: ...measurement If the tube is too small or the sensor is too large if there is no liquid or bubbles inside the tubing this can also impact the coupling and lead to the RSS value being insufficient Ensure...

Page 50: ...s a linear continuation of the graph between 4 mA to 20 mA Please note This means that the flow value within the range of 1 mA to 4 mA can also be negative in case the flow value at 4 mA was set to 0...

Page 51: ...4 mA When a calibration factor is set additionally on the web interface the following equation must be used Flow Q Q at 20 mA Q at 4 mA 16 mA I Q at 20 mA 5 Q at 4 mA 4 mA set calibration factor The m...

Page 52: ...face the BioProTTTM FlowMCP a can be zeroed using a simple push button To do so follow these steps 1 Connect a current source to Pin 9 and 10 for flow channel 1 Pin 11 and 12 for flow channel 2 2 Conn...

Page 53: ...hin the range of 12 mA 20 mA Once the current falls below 12 mA the zero flow adjustment is reset to the original drift You need one toggle switch per flow channel The push button must not remain pres...

Page 54: ...register and additionally displayed on the web interface of the device When the analog interface is present BioProTTTM FlowMCP a and an error warning is activated the current on the corresponding flow...

Page 55: ...vice can be used like normal If the problem persists return the device for servicing Problem Possible Cause Auto Reset Function Action Error Codes 108hex 264dec 109hex 265dec start up self test on flo...

Page 56: ...ecks Internal voltage failure was detected on the flow measurement board during run time mode Ensure the power supply for the BioProTTTM FlowMCP is within the specified operating range 1 Power off the...

Page 57: ...libration data on the flow measu rement board is not the same as the CRC value read from sensor calibration data Ensure the sensor is connected correctly to the BioProTTTM FlowMCP If auto reset functi...

Page 58: ...line grounding 2 Power off the device disconnect the power supply or perform a reset of the flow channel 3 Power on the device again reconnect the power supply If the error is no longer present the de...

Page 59: ...urn the device for servicing If the auto reset function is set The BioProTTTM FlowMCP resets the board to clear the error If the error is no longer present then the device can be used like normal If t...

Page 60: ...etected Internal software task failure on the flow measurement board If auto reset function is not set 1 Power off the device disconnect the power supply or perform a reset of the flow channel 2 Power...

Page 61: ...corresponding flow channel RSS and flow current interface is set to 0 5 mA 1 Problem Possible Cause Auto Reset Function Action Error Codes 101hex 257dec 102hex 258dec 104hex 260dec 108hex 264dec a fl...

Page 62: ...lear the error If the error is no longer present then the device can be used like normal If the problem persists return the device for servicing It is possible to set the auto reset function for some...

Page 63: ...used like normal If the problem persists return the device for servicing If the auto reset function is set The BioProTTTM FlowMCP resets the board to clear the error If the error is no longer present...

Page 64: ...e error is no longer present then the device can be used like normal If the problem persists return the device for servicing Error Codes 201hex 513dec 202hex 514dec run time self test on flow measurem...

Page 65: ...ing range If the temperature is too high cool the device down 1 Power off the device disconnect the power supply or perform a reset of the flow channel 2 Power on the device again reconnect the power...

Page 66: ...o high Ensure that the resistance load on the analog interface is within the specified range and max 560 1 Power off the device disconnect the power supply or perform a reset of the flow channel 2 Pow...

Page 67: ...rd 1 Power off the device disconnect the power supply or perform a reset of the flow channel 2 Power on the device again reconnect the power supply If the error is no longer present the device can be...

Page 68: ...he device Check if all sensors e g 2 on a BioProTTTM FlowMCP 2 are connected properly and working Extension cable is defect Check the sensor extension cable for defects Sensor failure is present Check...

Page 69: ...low adjustment is not possible Flow offset is bigger than 3 000 ml min 1 Check if the pump is turned off and that there is no flow within the system 2 Check if the sensor is damaged in any way If the...

Page 70: ...e sensor on channel 1 is below 50 10hex 5 The coupling RSS of the sensor on channel 1 is ok No coupling RSS on channel 1 below 1 20hex 6 The coupling RSS of the sensor on channel 2 is ok The coupling...

Page 71: ...it 2 1 No sensor connected Bit 15 1 Power On flag on flow measurement board is 1 1400hex 0001 0100 0000 0000bin Bit 10 1 Sensor war zeroed or sensor is known and was zeroed before Sensor is connected...

Page 72: ...ce configuration are ensured in accordance with the required standards 12 Environmental Protection and Disposal The BioProTT FlowMCP is made of conventional materials plastic metal and electronic part...

Page 73: ...ion of conformity and other certificates are provided at em tec GmbH Lerchenberg 20 86923 Finning Germany 14 Contact Information for Technical Support Returns RMA Technical support is provided by Serv...

Page 74: ...W max 8 W 9 W for BioProTTTM FlowMCP4 Interfaces Interface types 1 x RJ 45 Protocol Modbus TCP Ambient Conditions Air pressure 70 kPa to 106 kPa Operating altitude up to 2000 m 6600 feet Operating tem...

Page 75: ...erfaces Analog Interface 0 4 mA 20 mA Protocol Modbus TCP RJ 45 connector Ambient Conditions Air pressure 70 kPa to 106 kPa Operating altitude up to 2000 m 6600 feet Operating temperature range 10 C t...

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Page 79: ...is a diversified global manufacturer and solutions provider with annual revenue of approximately 7 billion We deliver innovative equipment and components consumable supplies aftermarket parts software...

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