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Water Comfort System · Operating Manual Electronic Temperature Control Unit ELTC-W

 

BU-091 - 008TCWE

 

Page 5 of 10     

Firmware V0.5.0

 

Revision 3

 

 

 

 

Function Description

 

Normal Operation

 

The heating cable output is adjusted by a hybrid relay in a frequency ratio 
tuned to seconds (period time 10 min.). The frequency ratio is calculated on 
the basis of mathematical models of the actual power loss of the pipe and 
the actual power of the tape.

 

With every new start (also after holiday) the heater is activated for 2 hours to 
start legionella protection. Before switching on the relay a soft start always 
takes place first to reduce the switching current for the relay (20 sec.).

 

 

a) Timer Operation

 

As long as the parameter "Follow Boiler" is not switched to "1", the ELTC-W 
works in the timer mode. That means, depending on weekday and time the 
stored program is used. A pre-heating period is implemented (Pre-Pow- er) 
to  have  the  set  temperature  reached  when  the  chosen  timer  operation 
starts.

 

When the temperature is reached, the controller switches to maintenance 
temperature.

 

The following steps are allotted to the timer program accordingly:

 

0              Output fixed to 0%.

 

1              The parameter "Economy Mode" is used as set temperature.

 

2              The parameter "Holding Temp" is used as set temperature.

 

3              Legionella Protection 

→ fixed target temperature is 60° C.

 

 

b) Trace Boiler Operation

 

Is activated by switching parameter "Trace Boiler"on "1". After that the no- 
minal  value  is  exclusively  determined  by  the  external  boiler  temperature 
sensor. That means, the timer adjustments will be ignored. If this external 
sensor measures  a temperature  higher  than the one  of  parameter  "Boiler 
Leg. Temp.", the output is set to 100% power to support legionella protection. 
If a sensor failure is detected at the boiler temperature sensor, an alarm is 
activated and the heating cable output is switched off.

 

 

c) Holiday Operation

 

As soon as for the parameter "Vacation until" a date in the future is entered, 
the ELTC-W switches to holiday mode and the power output is deactivated 
permanently. When this date is reached (0:00 o'clock) legionella protection 
is activated for 2 hours (output set to 100%). After that the timer program is 
continued according to the actual date/time.

 

On the daily date switch (23:59 -> 0:00) the output is operated for a deter- 
mined time of 2 hours for legionella bacteria reduction with 100% power. On 
the display the remaining time (round up number of days) with a maximum 
of 99 days is shown (which means, if the remaining time is under 24 hours 
the display shows 1 day).

 

 

Frost Protection

 

By setting the parameter "Activate A.F." the frost protection function is activa- 
ted.  By  a  separate  sensor  input  the  actual  temperature  is  compared  with 
the value of the parameter "Switch-On". As soon as the value is reached (or 
un- der-run) the output is activated to run the heating tape. As soon as the 
value "Switch-On" + "Hysteresis" is exceeded, the output is switched off.

 

To avoid fast switching cycles a minimum standstill period of 60 seconds is 
implemented (that means, after each switch-off of the relay, the re-switch-on 
is blocked for 60 seconds). If a sensor failure occurs, the alarm relay is set 
and the output is (permanently) switched-off.

 

 

Maximum Operation

 

If level 3 within the timer programming is chosen, the target temperature of

 

60° C is assumed. When the temperature is reached, the controller switches 
to cyclic operation to maintain the temperature.

 

 

Operation Types (Modes)

 

 

Standard Mode 

....................... The heating power is regulated to reach 

the set maintenance temperature

 

Eco-Mode 

............................... The heating power is regulated to reach 

the set power saving temperature

 

Standby mode

............................... The heating power is shut down to 0

 

Pmax Mode

..........................The heating power is regulated to maintain

 

60°C for legionella bacteria prevention 

Pre-Heating-Up 

........................... The calculated time until reaching the 

next desired value level

 

Trace Boiler Function

................The timer mode is deactivated and the 

boiler temperature is used as desired value

 

Holiday Mode 

..... allows to choose a deactivation period for the heating

 

 

Failure / Status Reports

 

no heating tape ............................ no heating tape found or load current less 

than 0.2A; Heating tape 

possibly too short (<6m), 

not connected, line 

interruption or defective

 

no time  ......................................................................no  timer settings made, 

possibly the controller was switched off for longer time,

 

over temperature .............................................. inner case temperature >60° 
relay defect .............................................. short-circuit of heating tape output 

internal failure .......................................restart controller, if failure still occurs 

contact eltherm GmbH

 

F.P.Sensor................frost protection sensor defect / breakage / short-circuit

 

Boiler ...................................... boiler sensor defect / breakage / short-circuit

 

>Holiday ..........................Controller is in holiday mode for xx days (xx days)

 

Summary of Contents for 0630000

Page 1: ...using The eltherm Water Comfort System provides the energy saving solution to keep warm water steadily available and to fight legionella bacteria effectively Advantages of the eltherm Water Comfort System for you High user friendliness by intuitive adjustment Simplified entry A lot of details are already preset for choice Logical and clear composed menu no confusing icons Complicated calculations ...

Page 2: ...ss due to double piping power for pump Warm water electrical heat tracing system This system uses the same principle as the warm water cir culation system but does not require a circulation pipe pump valves and fittings associated with the circulation pipe Instead a self regulating heating cable is used for temperature mainte nance With electrical heat tracing warm water is provided all the way to...

Page 3: ...undeinstellungen Base Settings RET select a parameter list select parameter to be programmed RET start programming parameter name blinks ESC Optionally an identification is required choose settings keeping cursor button pushed accelerates the display of data ELTC W 10 49 WE 2 Setup RET Sollwerte Einstellung Settings RET end programming ESC brings you back to list overview ESC ELTC W 10 50 WE 3 Tim...

Page 4: ...andard busbar 35mm IP 20 Danger It presents a danger to life A safe operation might not be possible if the device has visible damage the device does not work after longer storage in inappropriate conditions contamination or humidity after hard transport stress Installation and operation of the device must be carried out by a certified electrician or under observation by a certified electrician Kee...

Page 5: ...e time On the daily date switch 23 59 0 00 the output is operated for a deter mined time of 2 hours for legionella bacteria reduction with 100 power On the display the remaining time round up number of days with a maximum of 99 days is shown which means if the remaining time is under 24 hours the display shows 1 day Frost Protection By setting the parameter ActivateA F the frost protection functio...

Page 6: ...mum expected temperature at pipe location The diameter of water pipe The thickness of insulation Can be used to adjust the internally calculated power output to local conditions If the Trace Boiler function is activated the ELTC W will follow the temperature of the boiler Therefore a temperature sensor is needed at boiler surface If boiler probe detects this temperature or above legionella protect...

Page 7: ...1 08 00 Uhr Maint temp 2 08 01 11 00 Uhr Economy Mode 1 11 01 13 00 Uhr Maint temp 2 13 01 16 00 Uhr Economy Mode 1 16 01 22 00 Uhr Maint temp 2 22 01 23 59 Uhr No heating 0 enter menu ELTC W 10 49 WE Standard mode Standard Display Restaurant 00 00 02 00 Uhr Economy Mode 1 02 01 03 00 Uhr Legionella protection 3 03 01 06 30 Uhr No heating 0 06 31 08 00 Uhr Economy Mode 1 select function Timer pres...

Page 8: ...ere are three wiring schemes for the temperature controller LED Operation 230V supply input B 24VDC Interface Service Port sensor inputs Frost Protection Boiler DO NDO Gnd Gnd F1 Gnd F2 2 A N Block PE Block N N N PE PE PE L A L1 L1 L heating tape Com NO Com NO NC frost protection output max 16 A alarm output max 2 A L A supply voltage controller ELTC W L1 supply voltage heating tape L heating tape...

Page 9: ...Gnd Gnd F1 Gnd F2 2 A N Block PE Block N N N PE PE PE L A L1 L1 L heating tape Com NO Com NO NC Advice frost protection output max 16 A alarm output max 2 A L A supply voltage controller ELTC W L1 supply voltage heating tape L heating tape output Wiring Scheme 2 If the heater and the temperature controller are connected on same feeding circuit the system has to be protected with C 20A max Advice A...

Page 10: ...terface Service Port sensor inputs Frost Protection Boiler supply input B 24VDC DO NDO Gnd Gnd F1 Gnd F2 2 A N Block PE Block N N N PE PE PE L A L1 L1 L heating tape Com NO Com NO NC frost protection output max 16 A alarm output max 2 A L A supply voltage controller ELTC W L1 supply voltage heating tape L heating tape output Wiring Scheme 3 Connect separate 24 VDC supply for controller as shown ab...

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