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Technical Manual MSR Universal Stage Controller

cold

lim. setp.P11

controlling

limitation
starts

warm

hysteresis P12

 Functional Description

Selection of Operating Mode

The MSR can be configured for controlling compressor com-
pounds, for condenser fans and brine chiller systems.
While this configuration, all adjusted parameters will be erased
and replaced by suggestive default values.
Not necessary parameters will be suppressed.

Switch power OFF

Press and hold key 'P', switch on power

Hold key 'P' until '_  _  _' appears

Let go key 'P'

Select desired mode by key '

ñ

'

 "1  _  _"  = for compressors (input signal = pressure)
 "2  _  _"  = for condenser fans (input signal = pressure)
 "3  _  _"  = for brine-chillers (input signal = temperature)

Press key 'P' once

Display shows 'def', default values are loaded

The actual value appears, ready for start up.

Operation Mode 1 (compressor compounds)

Input signals of the controller

The input signal comes from a 2-wire pressure
transmitter with a 4-20 mA-signal or a presso-
stat, selectable by parameter P28.

Actual - and Status Display

P01 shows the pressure value of the transmit-
ter. If the controller was configured for working
with a pressostat, P03 becomes the standard
display.

P03 is a status display, which shows states like
Foreward/Backrun, Neutral State and others
(see 'Operating'). From every state of the con-
troller, 4 minutes after the last keypress the
display switches back to the actual value.

Calibration of Transmitter and Actual Value

A pressure transmitter delivers its measured
value by a 4-20 mA-signal. With P31/P32 you
select the pressure values which are shown
and processed with 4 or 20 mA input current.
With P29 the actual value display (P01) can be
adjusted.

Sensor Failures

If the input current is >25 mA or < 2 mA the MSR
expects a malfunction of the transmitter. All
stages will be switched ON with the selected
delay, the display flashes. After the alarm delay
is run down (P15) the alarm relay (K4) switches
if available.

Limit values

If the pressure value falls short of the limitation
value P14, all running stages will be de-activa-
ted in 1 second steps. After the alarm delay
P15 is run down, the alarm relay (K4) switches
if available.

Operation Mode 2 (condenser fans)

Input signals of the controller

The input signal comes from a 2-wire pressure
transmitter with a 4-20 mA-signal or a presso-
stat, selectable by parameter P28.

Actual - and Status Display

P01 shows the pressure value of the transmit-
ter. If the controller was configured for working
with a pressostat, P03 becomes the standard
display.

P03 is a status display, which shows states like
Foreward/Backrun, Neutral State and others
(see 'Operating'). From every state of the con-
troller, 4 minutes after the last keypress the
display switches back to the actual value.

Calibration of Transmitter and Actual Value

A pressure transmitter delivers its measured
value by a 4-20 mA-signal. With P31/P32 you
select the pressure values which are shown
and processed with 4 or 20 mA input current.
With P29 the actual value display (P01) can be
adjusted.

Sensor Failures

If the input current is >25 mA or < 2 mA the MSR
expects a malfunction of the transmitter. All
stages will be switched ON with the selected
delay, the display flashes. After the alarm delay
is run down (P15) the alarm relay (K4) switches
if available.

Limit values

If the pressure value exceeds the limitation
value  P13, then, after the alarm delay P15 is
run down, the alarm relay (K4) switches if
available.

Operation Mode 3 (Brine-Chillers)

Input signals of the controller

2 Temperature Sensors TF 201 (PTC) or TF
501 (Pt1000). The control sensor should be
mounted at water reflux (brine backflow, chiller
inlet). The second sensor measures the tem-
perature limitation value at chiller's outlet. Sel-
ect sensors by P28.

Actual - and Status Display

P01 shows the inlet temperature, P02 shows
the outlet temperature.

P03 is a status display, which shows states like
Foreward/Backrun, Neutral State and others
(see 'Operating'). From every state of the con-
troller, 4 minutes after the last keypress the
display switches back to the actual value.

Calibration of Sensors and Actual Value

Correct the temperature displays by parame-
ters P29 and P30.

Sensor Failures

The display flashes, if a sensor has short circuit
or is broken or a temperature exceeds the
display range. All stages will be switched off
with their backrun delay. After the alarm delay
is run down (P15) the alarm relay (K4) switches
if available.

Limit Values

Temperature Limitation
If the outlet temperature at sensor 2 falls short
of P11, a regular backrun will be initiated and all
stages will switch off after their delay (P21).
P12 is the hysteresis value for P11.

Frost Protection
If the inlet temperature falls short of P14,
stages will be switched off in 1 second steps.
After the alarm delay P15 is run down, the
alarm relay (K4) switches if available.

Temperature Alarm
If the inlet temperature exceeds P13, the alarm
relay (K4) switches after the alarm delay P15 is
run down.

All Operating Modes

P34 always show the remaining time of the alarm delay.

2nd Control Setpoint 1 / 'night'-shift

Sometimes it is desired to shift the setpoints e.g. to spare energy at night. With P35 a
2nd setpoint 1 will be fixed and can be activated by the internal time-switch or the control
inputs OK1/OK2.
Within the times set by P36 thru P39 the second setpoint is active. If not necessary, the
times can be set to "0". Please note that initation by OK-input has more priority as the
internal clock.

Summary of Contents for MSR 100 Series

Page 1: ...ge Compressors l Inputs for 2 wire Pressure Transmitters Pressostat and Temperature Sensors l Automatic Base Load Change Stage Sequence Change l Autoadaptive Trend Recognition l Analogue Output 0 10V...

Page 2: ...se order separately For usage with compressor compounds 2 wire pressure transmitter type DG 0 10 GSW with 4 20mA output signal For usage with condernser fans 2 wire pressure transmitter type DG 0 25 G...

Page 3: ...utes Reading the current operating mode Press and hold P longer than 3 seconds One of this 3 values occur on the display 106 Mode for compressor compounds 206 Mode for condenser fans 300 Mode for brin...

Page 4: ...value all stages will be switched OFF in 1 sec steps after P15 is run down alarm relay will be activated P15 X X X 88 Alarm time delay 0 0 0 0 60 min P16 X X X 70 Power stages of compressor resp fan 1...

Page 5: ...setpoint 1 0 0 0 0 59 min P38 X X X 88 OFF time hours of 2nd setpoint 1 0 0 0 0 23 h P39 X X X 88 OFF time minutes of 2nd setpoint 1 0 0 0 0 59 min P40 X X X 88 Adress of the unit in a network 78 78 7...

Page 6: ...ting From every state of the con troller 4 minutes after the last keypress the display switches back to the actual value Calibration of Transmitter and Actual Value A pressure transmitter delivers its...

Page 7: ...on Stage Controller for Brine Chillers The control setpoint is pre set by P04 as a tempera ture value this is the set point for stage 1 at the same time There is no need for an access code The follow...

Page 8: ...nd of the actual value and decides based on the captured data about the necessity of switching on off a machine A typical example of a conventional control is the following state Machines run the actu...

Page 9: ...signal Because this output is scalable it can be used both to forward an image of the actual value P01 or as proportional controller output P42 fixes the actual value the analogue output delivers 10V...

Page 10: ...m one transformer MSR 1100 only a double pole switch must be used to switched off the single positions If not the unit will be supplied by a half wave via the shielding andtheunitcontinuesworking depe...

Page 11: ...wer Hold key P until _ _ _ appears Let go key P Select 2 _ _ by key condenser fan mode Push key P once def appears default values are loaded Actual values appear ready for start up Basic Configuration...

Page 12: ...rward backrun Pressostat rear view with mounting frame 75 2 95 9 1 2 3 4 5 7 6 8 20 21 22 19 18 16 17 23 24 37 1 46 11 10 12 14 15 13 10 Multi Channel Controller F2 Mehrstufenregler ELREHA 15 A C D C...

Page 13: ...p alarm RS 485 N D O D O 37 36 35 30 29 Temperature Sensor Connection MSR 3100 23100 for chillers simplified picture 36 MSR 3100 38 37 RS 485 29 D O N D O 30 backrun forward Pressostat Dimensions MSR...

Page 14: ...K3 relay K4 alarm M M 14 9 10 12 11 13 15 29 N 24V DC f transmitter O K 1 D O 26 25 28 O K 2 30 MSR 5100 25100 with temperature sensors simplified pic 12 13 14 15 2 3 24 25 4 5 6 7 8 9 10 11 26 27 28...

Page 15: ...28 24 22 18 F1 DO NDO RS 485 relay 4 alarm F2 4 20mA 14 10 12 z 6 OK1 OK2 8 2 N 4 4 20mA N 16 relay 3 28 32 30 26 24 22 20 18 F1 18VDC RS 485 NDO DO 0 10V DC relay 4 alarm F2 10 14 12 6 8 2 4 d relay...

Page 16: ...lectromagnetic consistency IEC 1000 4 1 IEC 1000 4 2 IEC 1000 4 3 IEC 1000 4 4 IEC 1000 4 5 EN 55011 B EN 50081 part 1 and 2 EN 50082 part 1 and 2 EN 61010 part 1 EN 61010 1 A2 part 1 A1 This statemen...

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