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Technical Manual MSR Universal Stage Controller

Page 11

 Start Up Examples

MSR as Compressor Compound Controller

Requirement:

4 single compressors, stage 1 configured for
emergency operation, automatic base-load
change.
Control setpoint 2 bar, neutral zone 0,5 bar.
pressure transmitter 4-20 mA, range 0-10 bar.
Night operation (2nd setpoint) within 19:00 and
7:00, 0,5 bar higher. Forward/Backrun delay 10
sec. The user want to see the actual pressure
value on a remote display with 0-10V-input. While
a peak load limitation via OK 1, 2 stages remain
for control purposes.

Please always note the Security
Informations on page  2 !

Select Operation Mode

Switch OFF power supply

Push and hold key 'P', switch ON power

Hold key 'P' until '_  _  _' appears

Let go key 'P'

Select '1  _  _' by key '

ñ

'

(compressor compound mode)

Push key 'P' once

'def' appears, default values are loaded

Actual values appear, ready for start up.

Basic Configuration

Enter Code Number '70' at P48

P16=1 (single compressor at relay K1)

P17=1 (single compressor at relay K2)

P18=1 (single compressor at relay K3)

P19=1 (single compressor at relay K4)

P23=1 (relay K1 inverted, load at N/C)

P25=1 (base load change ON)

P28=4 (transmitter with 4-20 mA signal)

Enter Code Number '88' at P48

Adjustments

P31=10.0 (press. value transmitter at 20 mA)

P32=0.0 (press. value transmitter at 4 mA)

P04=2.0 (control setpoint)

P10=0.5 (neutral zone / hysteresis)

P20=10 (forward delay in sec.)

P21=10 (backrun delay in sec.)

P24=2 (2 stages remain after peak load lim.)

P26=2 (OK 1 configured for peak load lim.)

P35=2.5 (2nd control setpoint)

P36=19 (2nd setpoint ON 'hours')

P37=00 (2nd setpoint ON 'minutes')

P38=07 (2nd setpoint OFF 'hours')

P39=00 (2nd setpoint OFF 'minutes')

P42=10
(analog output delivers 10VDC at 10bar)

P43=0
(analog output delivers 0V at 0 bar)

P44=1 (analog output works proportional)

P45=--(clock time 'hours')

P46=--(clock time 'minutes')

P47=--(clock time 'seconds')

Display correction

The actual pressure display P01 can be calibrated
by using P29.

MSR as Condenser Fan Controller

Requirement:

3 single fans, no emergency mode, automatic
base-load change.
Control at 15, 16, 17 bar, neutral zone 0,5 bar
each. Pressure transmitter 4-20 mA, range 0-25
bar. Night operation (2nd setpoint) within 20:00
and 6:30, 2 bar higher. Forward/Backrun delay 30
sec.

Please always note the Security
Informations on page  2 !

Select Operation Mode

Switch OFF power supply

Push and hold key 'P', switch ON power

Hold key 'P' until '_  _  _' appears

Let go key 'P'

Select '2  _  _' by key '

ñ

'

(condenser fan mode)

Push key 'P' once

'def' appears, default values are loaded

Actual values appear, ready for start up.

Basic Configuration

Enter Code Number '70' at P48

P16=1 (single fan at relay K1)

P17=1 (single fan at relay K2)

P18=1 (single fan at relay K3)

P25=1 (base load change ON)

P28=4 (transmitter with 4-20 mA signal)

Enter Code Number '88' at P48

Adjustments

P31=25.0 (press. value transmitter at 20 mA)

P32=0.0 (press. value transmitter at 4 mA)

P04=15.0 (control setpoint stage 1)

P05=1.0
(setpoint stage 2 in a distance to P04)

P06=1.0
(setpoint stage 3 in a distance to P05)

P10=0.5 (neutral zone / hysteresis)

P20=20 (forward delay in sec.)

P21=20 (backrun delay in sec.)

P23=0 (no emergency mode)

P35=17.0 (2nd control setpoint 1)

P36=20 (2nd setpoint ON 'hours')

P37=00 (2nd setpoint ON 'minutes')

P38=06 (2nd setpoint OFF 'hours')

P39=30 (2nd setpoint OFF 'minutes')

P45=--(clock time 'hours')

P46=--(clock time 'minutes')

P47=--(clock time 'seconds')

Display correction

The actual pressure display P01 can be calibrated
by using P29.

MSR as Brine-Chiller Controller

Requirement:

2 dual-stage compressors, no emergency mode,
automatic base load change.
Control at 4, 6, 8, 10 °C, hysteresis 0,5 K each.
Temperature sensor TF 501, night operation
(2nd setpoint) within 20:30 and 6:00, 2 K higher.
Forward/Backrun delay 25 sec.

Please always note the Security
Informations on page  2 !

Select Operation Mode

Switch OFF power supply

Push and hold key 'P', switch ON power

Hold key 'P' until '_  _  _' appears

Let go key 'P'

Select '3  _  _' by key '

ñ

'

(Brine-Chillers)

Push key 'P' once

'def' appears, default values are loaded

Actual values appear, ready for start up.

Basic Configuration

Enter Code Number '70' at P48

P16=2 (compressor 1 ON, relay K1)

(compr. 1 power stage ON, relay K2)

P17=2 (compressor 2 ON, relay K3)

(compr. 2 power stage ON, relay K4)

P25=1 (base load change ON)

P28=2 (temperature sensor TF 501)

Enter Code Number '88' at P48

Adjustments

P04=4.0 (control setpoint stage 1)

P05=2.0
(setpoint stage 2 in a distance to P04)

P06=2.0
(setpoint stage 3 in a distance to P05)

P07=2.0
(setpoint stage 4 in a distance to P06)

P10=0.5 (neutral zone / hysteresis)

P20=25 (forward delay in sec.)

P21=25 (backrun delay in sec.)

P23=0 (no emergency mode)

P35=6.0 (2nd control setpoint 1)

P36=20 (2nd setpoint ON 'hours')

P37=30 (2nd setpoint ON 'minutes')

P38=06 (2nd setpoint OFF 'hours')

P39=00 (2nd setpoint OFF 'minutes')

P45=--(clock time 'hours')

P46=--(clock time 'minutes')

P47=--(clock time 'seconds')

Display correction

The 2 actual temperature displays can be
calibrated by P29 ( P01, inlet temperature) and
P30 (P02, outlet temperature).

Summary of Contents for MSR 100 Series

Page 1: ...ge Compressors l Inputs for 2 wire Pressure Transmitters Pressostat and Temperature Sensors l Automatic Base Load Change Stage Sequence Change l Autoadaptive Trend Recognition l Analogue Output 0 10V...

Page 2: ...se order separately For usage with compressor compounds 2 wire pressure transmitter type DG 0 10 GSW with 4 20mA output signal For usage with condernser fans 2 wire pressure transmitter type DG 0 25 G...

Page 3: ...utes Reading the current operating mode Press and hold P longer than 3 seconds One of this 3 values occur on the display 106 Mode for compressor compounds 206 Mode for condenser fans 300 Mode for brin...

Page 4: ...value all stages will be switched OFF in 1 sec steps after P15 is run down alarm relay will be activated P15 X X X 88 Alarm time delay 0 0 0 0 60 min P16 X X X 70 Power stages of compressor resp fan 1...

Page 5: ...setpoint 1 0 0 0 0 59 min P38 X X X 88 OFF time hours of 2nd setpoint 1 0 0 0 0 23 h P39 X X X 88 OFF time minutes of 2nd setpoint 1 0 0 0 0 59 min P40 X X X 88 Adress of the unit in a network 78 78 7...

Page 6: ...ting From every state of the con troller 4 minutes after the last keypress the display switches back to the actual value Calibration of Transmitter and Actual Value A pressure transmitter delivers its...

Page 7: ...on Stage Controller for Brine Chillers The control setpoint is pre set by P04 as a tempera ture value this is the set point for stage 1 at the same time There is no need for an access code The follow...

Page 8: ...nd of the actual value and decides based on the captured data about the necessity of switching on off a machine A typical example of a conventional control is the following state Machines run the actu...

Page 9: ...signal Because this output is scalable it can be used both to forward an image of the actual value P01 or as proportional controller output P42 fixes the actual value the analogue output delivers 10V...

Page 10: ...m one transformer MSR 1100 only a double pole switch must be used to switched off the single positions If not the unit will be supplied by a half wave via the shielding andtheunitcontinuesworking depe...

Page 11: ...wer Hold key P until _ _ _ appears Let go key P Select 2 _ _ by key condenser fan mode Push key P once def appears default values are loaded Actual values appear ready for start up Basic Configuration...

Page 12: ...rward backrun Pressostat rear view with mounting frame 75 2 95 9 1 2 3 4 5 7 6 8 20 21 22 19 18 16 17 23 24 37 1 46 11 10 12 14 15 13 10 Multi Channel Controller F2 Mehrstufenregler ELREHA 15 A C D C...

Page 13: ...p alarm RS 485 N D O D O 37 36 35 30 29 Temperature Sensor Connection MSR 3100 23100 for chillers simplified picture 36 MSR 3100 38 37 RS 485 29 D O N D O 30 backrun forward Pressostat Dimensions MSR...

Page 14: ...K3 relay K4 alarm M M 14 9 10 12 11 13 15 29 N 24V DC f transmitter O K 1 D O 26 25 28 O K 2 30 MSR 5100 25100 with temperature sensors simplified pic 12 13 14 15 2 3 24 25 4 5 6 7 8 9 10 11 26 27 28...

Page 15: ...28 24 22 18 F1 DO NDO RS 485 relay 4 alarm F2 4 20mA 14 10 12 z 6 OK1 OK2 8 2 N 4 4 20mA N 16 relay 3 28 32 30 26 24 22 20 18 F1 18VDC RS 485 NDO DO 0 10V DC relay 4 alarm F2 10 14 12 6 8 2 4 d relay...

Page 16: ...lectromagnetic consistency IEC 1000 4 1 IEC 1000 4 2 IEC 1000 4 3 IEC 1000 4 4 IEC 1000 4 5 EN 55011 B EN 50081 part 1 and 2 EN 50082 part 1 and 2 EN 61010 part 1 EN 61010 1 A2 part 1 A1 This statemen...

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