Elliott Traffic Safety Service L60, Operator'S Manual

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6
ASSEMBLY
1. Install the worm gear (Item 8). Use the bearings (Items 17, 25) to center the gear in the
housing (Item 4).
2. Install the oil seal (Item 28) onto the end of the worm gear.
3. Install the O-ring (Item 21) onto the end cap (Item 20). Install the 4 cap screws (Item 31)
through the end cap and tighten to spec. See Torque Specifications Chart.
4. Install the oil seal (Item 2) onto the worm gear.
5. Install the O-ring (Item 21) onto the motor end cap. Install the 2 cap screws through the
motor end cap and tighten to spec. See Torque Specifications Chart.
6. Install the motor and tighten to spec. See Torque Specifications Chart.
7. Install the gear (Item 9). Ensure the grooves are properly aligned on the teeth of the worm
gear.
8. Install the thrust washer (Item 13), cone bearing (Item 15), cup bearing (Item 1), oil seal
(Item 7) onto the output shaft (Item 3). Insert the keys (Item 14) onto the output shaft and
install into the gear (Item 9). Ensure the keys line up with the slots in the gear.
9. Install the thrust washer (Item 13), lock washer (Item 23)
10. Install the bushing onto the end of the output shaft.
11. Install the O-ring (Item 10) onto the cover (Item 6). Use the 6 cap screws (Item 11) to
install the cover onto the housing and tighten to spec. See Torque Specifications Chart.
12. Install the zerk fitting (Item 37) into the cover.
13. Add 1.5 qts of EP-140 oil to the housing.