ELBO CONTROLLI E236+ Installation, Operation And Maintenance Manual Download Page 7

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5. PREPARATION AND INSTALLATION ELBO CONTROLLI srl

Preset E236+

5. PREPARATION AND INSTALLATION

5.1 PACKING LIST

Before proceeding with preparation and installation, check that the tool presetter packaging contains the
following components:

TOOL PRESETTER

Model

E236+

Spindle

……..........

…….....……

………......

…….....……

………......

…….....……

RESETTING GAUGE

ISO 40

ISO 50

…………

….…….

ADAPTERS

ISO ........... ISO ..…........

other .........…………………….……….......

ISO ........... ISO ..…........

other .........………….………….………......

ISO ........... HSK ..…........

ISO ........... VDI ..…........

PRINTER

S’PRINT-S

LABELS PACK

POWER SUPPLY

CD MANUALE D’USO E SOFTWARE TD236+

TEST REPORT

WARRANTY

CHECKED BY ..............................................

Summary of Contents for E236+

Page 1: ...VIDEO TUTORIALS INSTALLATION OPERATION AND MAINTENANCE MANUAL REV 1 0 10 20...

Page 2: ...NUAL SPINDLE BRAKE 19 MANUAL SPINDLE BRAKE 19 6 4 BASIC FUNCTIONS 20 6 4 1 TURNING ON 20 6 4 2 TURNING OFF 21 6 4 3 SELECT THE DESIRED LANGUAGE 21 7 COLLIMATION 22 7 1 INTRODUCTION 22 7 2 IMAGE FOCUSI...

Page 3: ...AY PANEL 66 12 1 3 CLEANING THE OPTICAL SYSTEM 66 12 1 4 CLEANING OF GRANITE 66 13 TROUBLESHOOTING 67 13 1 INTRODUCTION 67 13 2 PROBLEMS CAUSES AND SOLUTIONS 67 PROBLEM The presetter does not turn on...

Page 4: ...000 3 3 2013 EN61000 4 2 2009 EN61000 4 3 2006 A1 2008 A2 2010 EN61000 4 4 2012 EN61000 4 5 2006 EN61000 4 6 2009 EN61000 4 11 2004 2014 35 EU Low Voltage Directive LVD to the harmonized standards EN6...

Page 5: ...nual is to allow the operator of the presetter E236 to become acquainted with the machine operating directions routine and non routine maintenance the proper operating procedures and to show all the r...

Page 6: ...es movement External 24Vcc power supply Overall dimensions L 570 mm H 793 mm D 408 mm Net weight 45 kg ELECTRONICS OPTICS Vision system for tool measuring ELBO CONTROLLI NIKKEN linear transducers in o...

Page 7: ...ration and installation check that the tool presetter packaging contains the following components TOOL PRESETTER Model E236 Spindle RESETTING GAUGE ISO 40 ISO 50 ADAPTERS ISO ISO other ISO ISO other I...

Page 8: ...iate adaptors supplied by ELBO CONTROLLI S r l is to be considered improper use The maximum weight of the tool to be measured should be no more than 30Kg Any other use is to be considered improper and...

Page 9: ...Installation Procedure Place the presetter s package on a strong enough table observing the orientation symbols printed on the cardboard box Remove the top cover of the packaging by removing the stapl...

Page 10: ...e located at the top of the column and the axis stops see figure Keep the cardboard packaging and all internal elements for later reuse in case of transport of the preset On the packaging there is a l...

Page 11: ...6 11 5 5 1 FRONT VIEW Vision system illuminator Handle for rapid axis movements Rotating spindle brake X axis fine feed knob Z axis fine feed knob C MOS image sensor LCD Screen Touchscreen Rotating sp...

Page 12: ...5 2 REAR VIEW k l Feeder entry 24Vdc RS232 Serial Port C MOS image sensor Counterweight spiral spring X axis optical scale X axis slideway USB Port Earthing Terminal Z axis optical scale Vision system...

Page 13: ...nts Temperature between10 and 40 C Relative humidity between 20 and 95 without condensation The best performance is obtained in an environment with a constant temperature 5 7 POWER SUPPLY AND CONNECTI...

Page 14: ...l of the instrument can be used to connect the label printer s Print S optional The connection is made with a standard D type 9 male connectors having the following configuration pin 2 Rx pin 3 Tx pin...

Page 15: ...its residue Restoration procedures of the settings of the label printer S PRINT S The printer comes supplied ready for use with the E236 presetter it isn t necessary to modify the settings for the cor...

Page 16: ...eat the procedure from the beginning At the end the printer will show the current setting as it should be The printer will always keep this setting for this reason it won t be necessary to modify it m...

Page 17: ...ction Other commands can be activated by pressing the relative icon the display panel shows the profile of the tool to be measured the assessment relative to the position to the points of collimation...

Page 18: ...rating if you intend to use this type of measurement 6 2 1 RAPID MOVEMENT To move the axes rapidly hold the quick movement handle see figure then move it in the desired direction X or Z until the tool...

Page 19: ...the new spindle paying attention when inserting it to keep it parallel with the column In the case that different spindles aren t available but there are adaptors follow the following procedure Proced...

Page 20: ...to operate and signals the need to pass over the reference points for both axes by showing the measurements blinking red axis X blue axis Z Turning on always activates the autocollimation mode As sho...

Page 21: ...ion press the Turn Off icon After that press any part of the screen to restart the device The system will require to obtain the reference points on both axes the dimensions will be blinking see Para 6...

Page 22: ...he exclusion of measurement subjectivity which makes measurements objective and repetitive In fact E236 can analyse the cutting edge of the tool and find out it s measurement points in the profile wit...

Page 23: ...ighlighted by the peak indicator to be found with each bar There is no need however to forget that the measurement point is the one relating to the tool maximum tangency and that focusing is only used...

Page 24: ...ch for the maximum tangency that is the maximum measurement being displayed 7 3 COLLIMATION MODE To carry out the measurement of tools the E236 has two modes of collimation on a fixed central reticule...

Page 25: ...ARGETING MEASUREMENT This is the default operating mode when the instrument is turned on auto collimation and greatly reduces the time required to measure tools in fact it is enough to frame the inter...

Page 26: ...carried out expresses the maximum tangency of the tool Control that the tool cutting edge has no dust chips or any other impurity on it that could modify the result of measurement see image 7 3 2 MEA...

Page 27: ...isplayed angle pressing the and icons The rotation will be carried out with 1 00 degrees increases decreases While holding down the button the rotation is faster Using the icon it s possible to direct...

Page 28: ...during the collimation to achieve the best accuracy of the measurement on fixed reticule 7 4 SPECIAL MEASUREMENT CASES E236 can automatically recognize the orientation of the tool and measure it from...

Page 29: ...when the point to be measured see picture is internal compared to the tool shape In these cases measurement needs to be manually carried out by using the device as a normal profile detector It is rec...

Page 30: ...7 3 1 Now it s possible to setup the measurement of the sample tool by touching the screen where the measurements are displayed A numerical icon board will appear type the radius of the sample tool e...

Page 31: ...red tool At the top right of the screen is indicated the mode in use To exit the display settings menu press the icon The settings of the function radius or diameter are automatically saved and reacti...

Page 32: ...nt inserts of a tool with multiple cutting edges In this case it isn t necessary to clear the reference of the axes absolute origin but you can simply use the incremental mode for major ease joined to...

Page 33: ...ons to memorize the tool dimensions the stored dimensions will be displayed in the area on top of the two icons In case of error or inaccuracy you can press the icons repeatedly until the stored measu...

Page 34: ...ofile collimate the shape with the centre of the fixed reticule therefore push the icon The icon on the button shows the number of the point to be stored For each geometrical entity it s possible to a...

Page 35: ...6 electronic equipment will not respond to the commands for a few seconds 8 7 SYSTEM SETTINGS The latest available menu includes system settings Some instrument settings directly affect the accuracy o...

Page 36: ...el corresponds Measurements accuracy will depend on these values The calibration operation is carried out at the factory and it will have to be repeated if the vision system is replaced or the Preset...

Page 37: ...the calculated values will be shown and you will be asked to save or cancel the newly acquired calibrations Press to save the new camera calibration values press to delete 8 7 2 CALIBRATION OF THE TOU...

Page 38: ...d it is possible to verify the outcome of the calibration by trying to touch the screen in different positions and in particular in the zone at the bottom of the LCD If the result is satisfactory conf...

Page 39: ...dify the two compensation parameters for the X axis and the Z axis which by acting as multiplier of the measurement being carried out corrects the detected error The procedure used to compensate measu...

Page 40: ...then it will be stored and activated The compensation factor activation will be pointed out through the symbol which it is after the dimension of the required axis To exit the settings menu press the...

Page 41: ...ng screen which displays the software release it may happen that the wording is displayed Specify the automatic deletion of the axes origin and display data area and the system settings area In the la...

Page 42: ...e dimension is then transferred to the tool presetter The radius and length measurements set on the machine will then be shown on the display A more efficient system is to use the same origin given by...

Page 43: ...N E236 s electronics allow managing up to nine different machine origins M1 M9 beside the default machine M0 When you insert a new origin the electronics automatically select the first free position 1...

Page 44: ...metres or inches Access to the counting direction and axes swap configuration submenu see par 9 3 1 X axis dimension relative to radius or diameter Measuring unit millimetres or inches Delete machine...

Page 45: ...best focus best tangency see para 7 2 then press the confirm icon e to acquire the dimensions As soon as the dimensions are saved the offset is activated and shown in the X and Z fields The axis measu...

Page 46: ...pect to the conventions used for example by multitasking machines for turning and milling E236 is able to individually manage the reversal of the counting direction of horizontal and vertical axes and...

Page 47: ...axes configuration either vertical horizontal or positive negative counting direction If axes are not set in default mode it will be shown the attention symbol nearby to the active origin number 9 4 A...

Page 48: ...different from the one set on the machine origin this would be highlighted by two red bars in the label above the main menu It isn t possible to switch from mm inch or vice versa the measuring unit mu...

Page 49: ...will ask you to confirm the operation Selecting the machine origin will be deleted selecting it will go back to the previous window If the machine origin has toolsets assigned to it a second request...

Page 50: ...s possible to assemble and measure it In this case refer also to the next paragraph Instead it is essential to have created at least one machine origin other than the default M0 to be able to associat...

Page 51: ...of the tool corrector press the icon and type the number assigned to the tool e g followed by the confirm icon Once the best collimation of the tool is made best focus best tangency it is possible to...

Page 52: ...measure the radius acquiring the points with the fixed reticule it s necessary to collimate each single point along the radius to be measured and confirm with The maximum number of points are nine an...

Page 53: ...previous paragraph The scroll icons allow moving backward and forward into the toolset positioning on the tool before or after the one selected The search icon allows you to insert using the icon pad...

Page 54: ...ed 10 4 DELETE TOOLSET AND TOOLS It s possible to delete a toolset to allow more space for new lists From the main menu press the icon to open the list of toolsets stored in the memory Select the one...

Page 55: ...emory Select the Tool Set to print and press the icon To print the label after the tool is being measured and has saved the dimensions into its record press the icon You will get a printout of informa...

Page 56: ...the offset inserting code and orientation for each tool on the table post processor tool charting the best communication format CNC printer tool chart presetter back up and restoration The functioning...

Page 57: ...e Presetter E236 and to receive communications on the available updates The service and the added files are and always will be completely free At the start and before the execution of each command an...

Page 58: ...proceed to unlimited use of the software pressing at each request In case there are more machines available it will be necessary to register each one 11 3 USE OF THE SOFTWARE At the start Td236 connec...

Page 59: ...e the maximum number of tools acceptable on the corrector s chart of the numeric control and at last the predefined way in which the contents of the file will be saved of the offset tools At first use...

Page 60: ...mportant at the end of the exportation of the corrector tool file The remaining fields definitions and tool measures can be uniquely edited on the E236 presetter see para 10 3 To use the control box p...

Page 61: ...ferred on to the numeric control to update the correction values It will be necessary to specify the file name and eventually choose a different way of that predefined for the machine in use 11 4 CONF...

Page 62: ...on The data therefore can be edited printed post process but they remain only in the circuit of the TD236 software In case it s necessary to restore the data in the memory of the E236 presetter you wi...

Page 63: ...atically notify you of the availability of a new update for their Preset and supply a link to download it Otherwise it will be necessary to identify the adapted file in function to the model and seria...

Page 64: ...he data from the PC to the presetter At the end of the data transfer press OK on the window of TD236 At the finished reception E236 will affect a check on the integrity of the file received then ask t...

Page 65: ...ly in this phase will render it unusable Writing the new BIOS ATTENZION The switching off of the instrument even accidentally in this phase will render it unusable Verifying the new BIOS Programming o...

Page 66: ...he work shift in order to protect them from oxidization For all lubrification operations we advise the use of suitable antioxidant products such as for example Chesterton 775 liquid or equivalent 12 1...

Page 67: ...ervice PROBLEM Difficulty in displacing the Z axis towards the top CAUSE The spring of the balance weight is damaged SOLUTION Remove the case of the spring to be found in the top of the column check t...

Page 68: ...parallel to Presetter axes SOLUTION See the following point PROBLEM The fixed reticule of the vision system is not parallel to Presetter axes and or image focus is not in the tool maximum tangency poi...

Page 69: ...eparate waste collection of the apparatus which has reached the end of its useful life is organized and managed by the national dealer The user who desires to get rid of the present apparatus must the...

Page 70: ......

Page 71: ...are subject to change without prior notice No part of this manual may be reproduced in any way or form without the written consent of ELBO CONTROLLI s r l Via S Giorgio 21 20821 Meda MB ITALIA 39 036...

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