Maintenance
42
Maintenance Inspection Report
Model
Serial number
Date
Hour meter
Machine owner
Inspected by (print)
Inspector signature
Inspector title
Inspector company
Instructions
• Make copies of this report to use for each
inspection.
• Select the appropriate checklist(s) for the
type of inspection(s) to perform.
Daily or every 8 hours
A
Quarterly or every 250
hours
A+B
Semi-annually or every
500 hours
A+B+C
Annually or Every 1000
hours
A+B+C+D
Two-year or every 2000
hours
222
A+B+C+D+E
•
Place a check in the appropriate box after
each inspection procedure is completed.
•
Use the step-by-step procedures in this
section to learn how to perform these
inspections.
•
If any inspection receives an "N," tag and
remove the machine from service, repair and
re-inspect it. After repair, place a check in the
"R" box.
Checklist A.
Y N R
A-1 Inspect the manuals and decals
A-2 Pre-operation inspection
A-3 Function tests
After 40 hours
:
A-4 30-day service
After 100hours
:
A-5 Grease steer yokes
Checklist B
Y N R
B-1 Batteries
B-2 Electrical wiring
B-3 Electrical contactor
B-4 Tires and wheels
B-5 Emergency stop
B-6 Key switch
B-7 Horn
B-8 Drive brakes
B-9 Drive speed - stowed
B-10 Drive speed - raised
B-11 Drive speed - slow
B-12 Hydraulic oil analysis
B-13 Tank venting system
B-14 Chassis tray component
B-15 Test down limit and pothole limit
switches
B-16 Test up limit switch
Checklist C
Y N R
C-1 Platform overload system
C-2 Replace hydraulic tank breather cap
Checklist D
Y N R
D-1 Check the scissor wear-resisting
slider
D-2 Replace the Hydraulic Tank Return
Filter Element
Checklist E
Y N R
E-1 Hydraulic oil
Legend
Y = yes, acceptable
N = no, remove from service
R
– repaired
Summary of Contents for ES100E
Page 5: ...Decals 3 ...
Page 7: ...Decals 5 ...
Page 9: ...Decals 7 ...
Page 59: ...Electrical Schematic Diagram 57 ES40E ...
Page 60: ...Electrical Schematic Diagram 58 ES60E ES80E ES100E ES120E ...
Page 62: ...Hydraulic Schematic Diagram 60 ES80E Y7 Y7 G1 4 19 Y1 Y1 Y2 Y2 Y3 Y3 Y4 Y4 Y5 Y5 Y6 Y6 ...
Page 64: ...Hydraulic Schematic Diagram 62 Maintenance Record Date Note ...
Page 65: ......