Egcon GCU-DG3 User Manual Download Page 4

  GCU  -DG3  User's  Guide

EGCON  Co,.  Ltd 

 

4  Page

1. Outline

GCU-DG3  is  a  Diesel  Engine  Generator  Controller  that  contains  digital  instrumentation  function  and  digital 

protective  relay.  Especially,  this  is  easy  and  convenient  to  use  that  it  is  optimized  for  national 

environments.       

2. Product  Features 

2.1. Watt-hour  meter  [kWh]

2.2. Function  of  Digital  protective  relay  (OVR,  OCR,  UVR,  OFR,  UFR).

2.3. Input  of  RPM,  OPG,  WTG,  DCV,  ETM  gauges  and  OTG

2.4. Interface  functions  of  commercial  electricity  and  non-electricity  by  automatic  operating  signals

2.5. Functions  of  remote  control  and  observation  through  RS485  MODBUS-RTU-typed  communication 

2.6. Double  protection  of  starter  motor  by  detection  of  engine  rotating  speed  and  oil  pressure  switch

2.7. Input  of  condition  printing  function

2.8. Input  of  18  Fault  History  functions

2.9. Input  of  overspeed  and  overvoltage  testing  switch

2.10. Preheating  function  of  engine  preheating  plug  for  small  engine

2.11. Input  of  alert  sounds

2.12. pause  Solenoid  burn  preventive  designal

2.13. Function  of  administrator  password

2.14. Function  of  change  from  interface  capacity  for  starter  and  pauseper(15A),  ACB  input,  and  block  to 

high  capacity

2.15. Input  of  generator  pauseper  function  when  there  perceives  not  MPU  signal  in  normal  operation

3. Capacity  and  function

3.1. Control  power  supply:  8~35Vdc,  Consumption  voltage:  below  5W  on  standby,  360W  on  maximum

3.2. Speed  perception:  MPU  detection  0~7,000Hz,  3~20Vac

3.3. Detection  of  commercial  power:  Max.  500Vac,  3  Phase  4  Wire  380/220Vac  or  single  Phase  220Vac

3.4. Automatic  operation  signal:  commercial  power  or  dry  contact 

3.5. Fault  detection:10,  Alert:4

3.6. Operating  electricity  instrumentation  and  scope  accuracy:  3  Phase  4  Wire

NO.

Instrumentation  item

Range

Accuracy

1

L-L      (Line  to  line  Voltage)

30  ~  500Vac

±  1%

2

L-N      (Phase  to  phase  Voltage)

10  ~  300Vac

±  1%

3

A          (Line  current)

0  ~  6.5A

±  1%

4

Hz        (Frequency)

45  ~  65Hz

±  1%

5

PF        (Power  factor)

-0.3    ~  +0.3

±  1%

6

kW        (Active  power)

0  ~  99999kW

±  1%

7

kVAR    (Reactive  power)

0  ~  99999kVAR

±  1%

8

kVA      (Rated  apparent  power)

0  ~  99999kVA

±  1%

9

kWh      (Quantity  of  active  power)

0  ~  99999kWh

±  1%

10

kVARh  (Quantity  of  Reactive  power)

0  ~  99999kVARh

±  1%

Summary of Contents for GCU-DG3

Page 1: ...GCU DG3 User s Guide EGCON Co Ltd...

Page 2: ...nnection Socket and Rating 10 10 Abbreviation 11 11 Manual Operation 12 12 Automatic Operation 12 13 Remote control Operation 13 14 Protection Control Drive test of Engine Generator 13 15 Modification...

Page 3: ...lectrocution 4 Please do not touch when sheath of electric wire is damaged to prevent electrocution 5 Please do earthing of electric wire to prevent electrocution 1 Please permit a regular power suppl...

Page 4: ...rt sounds 2 12 pause Solenoid burn preventive designal 2 13 Function of administrator password 2 14 Function of change from interface capacity for starter and pauseper 15A ACB input and block to high...

Page 5: ...orage Temperature 24 45 C 4 3 Relative Humidity 0 90 Noncondensing 4 4 Vibration amplitude 0 35mm frequency 0 30Hz 4 5 Maximum Operating Altitude 3 000m 4 6 Maximum Storage Altitude 4 500m 4 7 Install...

Page 6: ...switch in MNU manual mode Save after setting change Buzzer pause switch when detecting fault Lamp Test Function when OFF mode Fault Reset Button 3 ACB Control Switch 4 Lamp Blocking ACB in MNU manual...

Page 7: ...n of line voltage and phase current 2 Pressing DOWN transfers to next screen 3 O F F M N U A T O R M R N 0 0 0 V R 0 0 0 0 A S N 0 0 0 V S 0 0 0 0 A T N 0 0 0 V T 0 0 0 0 A 1 Indication of line voltag...

Page 8: ...rs to previous screen 3 Pressing DOWN transfers to screen 1 Indication of OPG and WTG differs according to option setting O F F M N U A T O R M R S 0 0 0 V R P M 0 0 0 0 R 0 0 0 A O P G 0 0 b a r H z...

Page 9: ...circuit diagram 1 and 2 to circuit 2 5sq a circuit diagram 1 Cautions l Please connect voltage and current of generator power supply identically to prevent voltage indication error l Please do not con...

Page 10: ...d output sockets of GCU are different from drawing and there will be indication of fault on LCD when there are wrong parts Option setting menu 2 GEN SET SETTING 1 ENGINE TYPE Engine fuel control type...

Page 11: ...50V 10A 6X c 6X a Engine operating indication interface Dry contect AC250V 10A WTS Input of over temperature interface NORMAL OPEN DC Connection OPS Input of oil pressure switch NORMAL CLOSE DC Connec...

Page 12: ...please press RPM and there will be an indication of oil pressure measurement in OPG For use of OPS indication will be OPG OFF 3 When actual engine speed and RPM are different please insert measuremen...

Page 13: ...engine will pause after blocking ACB preparing for re outage in CDT time and cooling engine 12 10 When commercial electricity is in outage in CDT operation there will be input of ACB and initializati...

Page 14: ...sing engine 4 LCD Screen indicates OVER SPEED ERROR_MESSAGE 5 When pressing buzzer and resetting it will return to normal state 14 4 Low Oil Pressure Test 1 When oil pressure switch operates after eng...

Page 15: ...R e l a y O u t p u t S e t 1 3 F a u l t H i s t o r y 1 This is the last page 2 Items of options settings are all 12 and it is impossible to do option setting when generator is in operation 6 Reset...

Page 16: ...M O D E N O N U S E 1 Pressing ENTER lets a cursor locate in front of setting value 6 2 G E N S E T S E T T I N G 1 E N G I N E T Y P E E T R 2 O P S M O D E N O N U S E 3 W T S M O D E N O N U S E 1...

Page 17: ...R k e y P r e s s 1 This is the screen that a cursor locates at the first box 2 Pressing UP or DOWN to insert numbers 3 Pressing ENTER transfers to next box 4 P A S S W O R D 1 1 1 4 E n t e r k e y...

Page 18: ...Explanations and setting scopes Default 1 ENGINE TYPE ETR A type that engine operates when power supplies to oil solenoid ETS A type that engine pauses when power supplies to oil solenoid ETR 2 OPS M...

Page 19: ...for low oil fault 0 59 sec 1 sec 12 Wrn WATER Setting of over temperature alarm 40 110 90 13 Err WATER Setting of over temperature detection 40 110 100 14 OPE WATER Waiting time for over temperature d...

Page 20: ...1 Setting_PW USE Using password in option setting NONUSED Not Using password in option setting NONUSED 2 PowerON_PW USE Using password at the first start up All operations are useless if not knowing...

Page 21: ...it is 5 C 40 40 0 0 16 9 PROTECT SETTING NO Menu Detection Setting Value Default 1 BASE Overspeed over oil over temperature start failure overvoltage GEN RUN GEN STOP 3 GEN STOP 2 UVR Detection of low...

Page 22: ...ration in fault of overspeed 48X Operation in fault of automatic mode start 59X Operation in fault of overvoltage 27GX Operation in fault of low voltage 51X Operation in fault of over current 51GX Ope...

Page 23: ...temperature 6 26W_Wa Alarm of generator s over temperature 7 26W_Op Open of generator s temperature sensor In case that it can not detect oil sensor in the process of generator operation 8 48X Er Oper...

Page 24: ...0 104 36 00 105 12 10 110 30 00 110 8 10 115 24 00 115 4 10 118 21 00 120 0 10 121 18 00 18 The Number of Major Engine Ring Gear Manufacturing of engine Engine Model Ring Gear teeth Manufacturing of e...

Page 25: ...eferring circuit diagram OPG alarm sounds when turning on power supply Wiring of OPG is not connected or wrongly connected Correct wiring through referring circuit diagram Wrong setting of OPS MODE in...

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