Egcon GCU-DG3 User Manual Download Page 12

  GCU  -DG3  User's  Guide

EGCON  Co,.  Ltd 

 

12  Page

10. Signals  and  Marks

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GCU  :  GENERATOR  CONTROL  UNIT       

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ETS    :  How  to  supply  power  supply  to  solenoid  when 

pauseping

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ETR    :  How  to  supply  power  supply  to  solenoid  when 

operating 

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86X    :  Fault  indicating  relay

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6X      :  Operation  indicating  relay 

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23X    :  Preheating  relay         

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52G    :  ACB                 

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SM      :  Operation  motor           

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PS      :  Pinion  Solenoid       

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88      :  Operation  assistance  magnet

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IDLE  SPEED  :  The  lowest  speed  of  engine  without 

assistance  of  engine  operation  motor

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MPU  :  MAGNETIC  PICKUP

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RPM  :  Rotating  speed  system

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5S      :  pause  Solenoid

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88X    :  Operation  output  relay

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EPB    :  Emergency  pause  button

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OPU    :  Oil  pressure  sensor

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OTU    :  Oil  temperature  sensor

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WTU    :  Water  Temperature  Sensor

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OPS    :  Oil  pressure  switch

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WTS    :  Water  temperature  switch

11. Manual  Operation 

11.1. Use  of  operation  mode  setting  button,  setting  operation  mode  to  <MNU>(manual  mode) 

11.2. Pressing  operation  button  to  operate  engine

(1) Please check engine stopping method in case that only motor operates and engines does not operate.

(2) When  engine  is  in  operation,  please  press  RPM  and  there  will  be  an  indication  of  oil  pressure 

measurement  in  OPG(For  use  of  OPS,  indication  will  be  OPG:  OFF) 

(3) When actual engine speed and RPM are different, please insert measurement correctly in <5. PICK-UP 

SETTING>  of  option  setting  after  pausing  engine.(The  number  of  ring  gear  is  different  according  to 

engine  manufacturing  company.) 

(4) Starter  motor  circuit  is  blocked  in  over  IDLE  SPEED.

(5) When  starting  engine,  starter  output  is  blocked  as  oil  pressure  switch  operates  without  input  of  IDLE 

SPEED  after  OST  time.

(6) RUN  lamp  is  lighted  and  6X  operates  after  operation  of  engine  and  input  of  IDLE  SPEED  signal.

(7) When oil  pressure  switch  of  OFT  time is  not  open  in IDLE  SPEED,  engine  will  pause  after  detection  of 

low  voltage.

(8) When  signal  for  engine  rotating  speed  and  oil  pressure  switch  are  not  open,  starter  output  is  blocked 

after  7  seconds  of  starter  output.

(9) When  oil  pressure  switch  operates  without  IDLE  SPEED  signal,  output  of  starter  motor  is 

11.3. Engine  pause

(1) Engine  is  paused  when  pressing  pause  button  or  setting  MODE  to  OFF  by  pressing  operation  mode.

(2) In  normal  operation  of  engine,  engine  is  paused  when  pressing  EPB  or  engine  protective  circuit  or 

generator  protective  circuit(OVR)  operates.

Summary of Contents for GCU-DG3

Page 1: ...GCU DG3 User s Guide EGCON Co Ltd...

Page 2: ...nnection Socket and Rating 10 10 Abbreviation 11 11 Manual Operation 12 12 Automatic Operation 12 13 Remote control Operation 13 14 Protection Control Drive test of Engine Generator 13 15 Modification...

Page 3: ...lectrocution 4 Please do not touch when sheath of electric wire is damaged to prevent electrocution 5 Please do earthing of electric wire to prevent electrocution 1 Please permit a regular power suppl...

Page 4: ...rt sounds 2 12 pause Solenoid burn preventive designal 2 13 Function of administrator password 2 14 Function of change from interface capacity for starter and pauseper 15A ACB input and block to high...

Page 5: ...orage Temperature 24 45 C 4 3 Relative Humidity 0 90 Noncondensing 4 4 Vibration amplitude 0 35mm frequency 0 30Hz 4 5 Maximum Operating Altitude 3 000m 4 6 Maximum Storage Altitude 4 500m 4 7 Install...

Page 6: ...switch in MNU manual mode Save after setting change Buzzer pause switch when detecting fault Lamp Test Function when OFF mode Fault Reset Button 3 ACB Control Switch 4 Lamp Blocking ACB in MNU manual...

Page 7: ...n of line voltage and phase current 2 Pressing DOWN transfers to next screen 3 O F F M N U A T O R M R N 0 0 0 V R 0 0 0 0 A S N 0 0 0 V S 0 0 0 0 A T N 0 0 0 V T 0 0 0 0 A 1 Indication of line voltag...

Page 8: ...rs to previous screen 3 Pressing DOWN transfers to screen 1 Indication of OPG and WTG differs according to option setting O F F M N U A T O R M R S 0 0 0 V R P M 0 0 0 0 R 0 0 0 A O P G 0 0 b a r H z...

Page 9: ...circuit diagram 1 and 2 to circuit 2 5sq a circuit diagram 1 Cautions l Please connect voltage and current of generator power supply identically to prevent voltage indication error l Please do not con...

Page 10: ...d output sockets of GCU are different from drawing and there will be indication of fault on LCD when there are wrong parts Option setting menu 2 GEN SET SETTING 1 ENGINE TYPE Engine fuel control type...

Page 11: ...50V 10A 6X c 6X a Engine operating indication interface Dry contect AC250V 10A WTS Input of over temperature interface NORMAL OPEN DC Connection OPS Input of oil pressure switch NORMAL CLOSE DC Connec...

Page 12: ...please press RPM and there will be an indication of oil pressure measurement in OPG For use of OPS indication will be OPG OFF 3 When actual engine speed and RPM are different please insert measuremen...

Page 13: ...engine will pause after blocking ACB preparing for re outage in CDT time and cooling engine 12 10 When commercial electricity is in outage in CDT operation there will be input of ACB and initializati...

Page 14: ...sing engine 4 LCD Screen indicates OVER SPEED ERROR_MESSAGE 5 When pressing buzzer and resetting it will return to normal state 14 4 Low Oil Pressure Test 1 When oil pressure switch operates after eng...

Page 15: ...R e l a y O u t p u t S e t 1 3 F a u l t H i s t o r y 1 This is the last page 2 Items of options settings are all 12 and it is impossible to do option setting when generator is in operation 6 Reset...

Page 16: ...M O D E N O N U S E 1 Pressing ENTER lets a cursor locate in front of setting value 6 2 G E N S E T S E T T I N G 1 E N G I N E T Y P E E T R 2 O P S M O D E N O N U S E 3 W T S M O D E N O N U S E 1...

Page 17: ...R k e y P r e s s 1 This is the screen that a cursor locates at the first box 2 Pressing UP or DOWN to insert numbers 3 Pressing ENTER transfers to next box 4 P A S S W O R D 1 1 1 4 E n t e r k e y...

Page 18: ...Explanations and setting scopes Default 1 ENGINE TYPE ETR A type that engine operates when power supplies to oil solenoid ETS A type that engine pauses when power supplies to oil solenoid ETR 2 OPS M...

Page 19: ...for low oil fault 0 59 sec 1 sec 12 Wrn WATER Setting of over temperature alarm 40 110 90 13 Err WATER Setting of over temperature detection 40 110 100 14 OPE WATER Waiting time for over temperature d...

Page 20: ...1 Setting_PW USE Using password in option setting NONUSED Not Using password in option setting NONUSED 2 PowerON_PW USE Using password at the first start up All operations are useless if not knowing...

Page 21: ...it is 5 C 40 40 0 0 16 9 PROTECT SETTING NO Menu Detection Setting Value Default 1 BASE Overspeed over oil over temperature start failure overvoltage GEN RUN GEN STOP 3 GEN STOP 2 UVR Detection of low...

Page 22: ...ration in fault of overspeed 48X Operation in fault of automatic mode start 59X Operation in fault of overvoltage 27GX Operation in fault of low voltage 51X Operation in fault of over current 51GX Ope...

Page 23: ...temperature 6 26W_Wa Alarm of generator s over temperature 7 26W_Op Open of generator s temperature sensor In case that it can not detect oil sensor in the process of generator operation 8 48X Er Oper...

Page 24: ...0 104 36 00 105 12 10 110 30 00 110 8 10 115 24 00 115 4 10 118 21 00 120 0 10 121 18 00 18 The Number of Major Engine Ring Gear Manufacturing of engine Engine Model Ring Gear teeth Manufacturing of e...

Page 25: ...eferring circuit diagram OPG alarm sounds when turning on power supply Wiring of OPG is not connected or wrongly connected Correct wiring through referring circuit diagram Wrong setting of OPS MODE in...

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