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Edgewater Networks 388CC, Owner Assistance Manual

The Edgewater Networks 388CC Owner Assistance Manual is an essential guide that provides comprehensive instructions on the optimal use of our product. Easily accessible for free download from our website, this user-friendly manual equips you with all the necessary information to fully leverage the capabilities of your Edgewater Networks 388CC.

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Type III MSD Waste 

Management System

Système pour traitement 
des déchets MSD de type III

Fäkalien-Entsorgungs-
System Typ III MSD

Sistema di gestione dei 
rifiuti MSD Tipo III

Vuilwatersysteem  
type III MSD

Typ III MSD-
avfallshanteringssystem

Sistema de gestión de 
residuos MSD Tipo III

38110

DIScoVEr JabSco’S coMplETE rangE oF WaSTE SySTEM proDucTS

Twist ‘N’ Lock

™

 action safety 

handle provides a quick and easy 
lock that ensures a solid seal 
during your voyage.

29090-3000

nEW!

TWIST ‘n’ locK

™

 

 

Manual ToIlET

DIaphragM WaSTE puMpS

nEW!

Heavy Duty Diaphragm 
Pump passes solids
easily and quietly
for maximum
efficiency in 
emptying 
holding tanks.

50890 Series

quIET FluSh ElEcTrIc ToIlETS

Designed to dramatically reduce noise levels, Quiet 
Flush Electric Toilets make life on board more 
comfortable for all crew members, even those sleeping! 

37045/37245 Series

Now with a fully sealed motor and
a more powerful chopping blade.  
        The four bladed chopper   

 

             prevents clogging. 
                            
                     

18590 Series

run Dry MacEraTor puMp

nEW!

y- ValVE

Robust Y-Valve
allows waste to be
pumped overboard or
into a holding tank.

45490 Series

DEluxE FluSh ElEcTrIc ToIlETS

Designed to rival the comforts at home, the 
Jabsco Deluxe Flush combines sleek elegance 
along with the features required of a luxury 
marine toilet.

50840/50820 Series

U.S.A 

+1 978 281 0440

UNITED KINGDOM 

+44 (0) 1992 450 145

JAPAN 

+81 (0) 45 475 8906

GERMANY 

+49 (0) 40 53 53 73 0

ITALY 

+39 039 6852323

© Copyright 2007 ITT Corporation 

950-0526  Rev A 2/08

Discover Jabsco at www.jabsco.com

The products described herein are subject to the Jabsco one year 

limited warranty, which is available for your inspection upon request.

Les produits décrits ci-dessous bénéficient de la garantie limitée d’un an de Jabsco, que vous 

pouvez consulter sur simple demande.

Die nachstehend beschriebenen Produkte unterliegen einer einjährigen Gewährleistung. Die 

Gewährleistungsbedingungen können bei Jabsco angefordert werden.

I prodotti qui descritti sono coperti dalla garanzia Jabsco limitata di un anno, disponibile per la 

visione su richiesta.

De hierin beschreven producten worden aangeboden met de beperkte Jabsco garantie van één 

jaar. Deze is op aanvraag verkrijgbaar ter inzage.

För produkterna som beskrivs nedan utfärdar Jabsco ett års begränsad garanti, som vi kan 

skicka till dig på begäran.

Los productos descritos en este folleto están respaldados por la garantía limitada de Jabsco por 

un año, que está disponible para su lectura a pedido.

Summary of Contents for 388CC

Page 1: ...388CC 388 Center Console OWNER ASSISTANCE MANUAL Revised 2014 ...

Page 2: ...Y 12 PERSON WEIGHT 1980lbs 900kg FUEL CAPACITY 450gal 1703 44L TRANSOM HEIGHT Twin 30 OR Trip 25 30 25 MAX POWER 1050hp 790kw COCKPIT DEPTH 28 71cm COCKPIT AREA 184sq ft 17m APPROX LENGTH ON TRAILER 47 14 3m BRIDGE CLEARANCE W OUT TOP 10 6 3 2m W T TOP 12 4 3 76m FLOTATION UNSINKABLE HULL DEADRISE 22 CE 12 PERSONS OR 1547kg 790kw MAX POWER B RATING ...

Page 3: ...to each boat We believe you ll have many years of enjoyment from your new EdgeWater and thank you for entrusting your leisure time to one of our fine products This manual has been assembled to help you learn more about your new boat and increase your enjoyment of it Your EdgeWater has been built for a Lifetime on the Water Boat safe and boat smart we wish you many years of boating pleasure Sincere...

Page 4: ...ax Purchase Date Delivery Date Engine Make Model Engine Serial Engine Make Model Engine Serial Engine Make Model Engine Serial Hull Number DMA Ignition Key EdgeWater Power Boats LLC reserves the right to make alterations in the standard and optional equipment without incurring obligation to those boats already having been built Every effort has been made to ensure that the information in this manu...

Page 5: ...System 12 4 1 General 12 4 2 Fuel Fill 12 4 3 Fuel Vent 12 4 4 Fueling 13 4 5 Fuel System Maintenance 13 4 6 Fuel Filters 13 Chapter 5 Electrical System 13 5 1 General 13 5 2 Panel Switches 14 5 3 Electrical System Maintenance 14 Chapter 6 Raw Waste Freshwater Systems 15 6 1 General 15 6 2 Livewell Operation 15 6 3 High Pressure Washdown 15 6 4 Freshwater System 15 6 5 Waste System 16 6 6 Raw Wate...

Page 6: ...Being Towed 22 9 5 Stopping the Boat 23 9 6 Docking 23 9 7 After Operation 23 9 8 Trailering Your Boat 23 9 9 Launching Your Boat 24 9 10 Retrieving Your Boat 24 Chapter 10 Routine Maintenance 25 10 1 Exterior Hull and Deck 25 10 2 Engine 26 Chapter 11 Exterior Equipment 27 11 1 Anchor Locker Windlass 27 11 2 Boarding Ladder 27 11 3 Trim Tabs 27 11 4 Bow Thruster 27 Chapter 12 Seasonal Maintenance...

Page 7: ...amage of more than 500 or if the boat is completely lost a formal report must be made within 10 days Questions regarding accidents may be directed to the Boating Safety Hotline 800 368 5647 Education Whether or not you are an experienced boater attending a Boating Education Course can be beneficial If you are inexperienced it is the best and safest way to begin your life on the water If you are an...

Page 8: ...ent of a power assist failure the steering system will still function normally but in a manual mode which requires greater steering effort by the operator While running at slow speeds most boats tend to wander slightly back and forth Keeping the wheel in the center without overcompensating for the slight wandering will prevent over steering and reduce the tendency to wander Steering System Mainten...

Page 9: ... be oil tanks located inside the mechanical access space and the oil fills will be located on the motorwell side of the aft deck Make sure the oil tanks always have a sufficient amount of the recommended 2 cycle oil for your cruise plus some reserve Most 4 cycle engines require oil be maintained in the crankcase Always check the crankcase oil level before each day s run Always follow the manufactu...

Page 10: ...selection of a propeller for your boat This selection is based on the horsepower of the engine and its relationship to the size and weight of the boat Propeller sizes are determined by two numbers which appear on different propellers at various locations They are listed in sequence for example 13 x 17 The first number is the diameter of the propeller and the second is the pitch Pitch is the theore...

Page 11: ... with full instrumentation All factory installed Yamaha engines include Yamaha s digital multifunction tachometer and speedometer Refer to your engine operators manual for use details Tachometer The tachometer displays the number of revolutions per minute RPM the engine is turning There is a designed operation RPM range for the engine Become familiar with the operating range of your engine and its...

Page 12: ...reading prior to fill up and how may gallons to top off the tank at each fill up Make sure the boat is floating in the same position By subtracting the amount to top off from total fuel capacity you can calculate gallons remaining in the tank for 3 4 1 2 and 1 4 gauge readings This gauge is a measure of relative fuel supply and is not a calibrated instrument Voltmeter This meter displays the volta...

Page 13: ...oat and Yacht Council ABYC which were in effect at the date of manufacture All fuel system components on your EdgeWater 388CC have been tested at the factory for function and leaks regular inspection and maintenance are the responsibility of the owner Make periodic inspections to determine the system is still safe and free of leaks Special care should be taken when inspecting joints and connection...

Page 14: ...ponents All lines fittings and bulbs should be flexible and not corroded If fittings or other components are found to have cracks they should be replaced at once If you use your boat infrequently or do not use it for an extended period of time a fuel conditioner should be added to a full tank of fuel to prevent fuel deterioration and damage to the fuel system 4 6 Fuel Filters Fuel filters are inst...

Page 15: ...8CC is equipped with two GRP29 batteries as standard designated HOUSE along with PORT ENGINE STBD ENGINE and CENTER ENGINE if equipped All batteries are connected to a battery isolator through their battery switches The isolator serves to provide charging to all batteries simultaneously from the engines whenever they are running and to isolate each battery from the other when the engines are turne...

Page 16: ... livewell drains through hoses connected to thru hull fittings on the sides of the boat To completely drain the aft livewell s remove the bottom plug s which allows any water to drain overboard 6 3 High Pressure Washdown The washdown system is comprised of a pump mounted in the mechanical access space and two washdown outlets The raw water switch on the helm switch panel controls the pump A washdo...

Page 17: ... toilet and a self contained waste unit which has the tank pump and y valve installed together and mounted in the space forward of the water tank behind the console storage drawer unit located on the lower forward wall A water solenoid is also installed above the water tank for toilet pressure regulation The waste discharge switch on the helm switch panel controls the unit The system can be emptie...

Page 18: ...any excess water that may intrude The plugs may be removed with a wrench The plugs should be periodically checked for tightness Note The bilge sump area should be checked for oil before operating the bilge pump The discharge of oil from a bilge area is illegal and is subject to a fine The Federal Water Pollution Control Act prohibits the discharge of oil or oily waste into or upon the navigable wa...

Page 19: ...PFD s at all times You should check with your state to determine the proper requirements You should maintain at least one Type I II or III PFD for each person on board plus one throwable device a ring or boat cushion Type IV Visual Distress Signals These are now required in virtually all waters of the United States If in doubt please check with the U S Coast Guard Boating Safety Hotline at 1 800 3...

Page 20: ... Waterproof flashlight with good batteries Spare batteries Binoculars Tow line This should be a minimum of 50 long with at least one size increase over the boat s mooring lines Day Night visual distress signals Local charts and compass Properly sized anchor and line Fenders of the proper size Always carry water even for a 10 minute cruise 8 3 Suggested Safety Equipment Offshore In addition to the ...

Page 21: ...personal documents on board Check operational equipment such as running lights and horns to make sure they are on board and operable Make sure there are enough provisions for the cruise Leave a float plan with someone who can notify authorities in the event you do not return in the allotted time Double check the fuel and engine oil levels Set the battery switches to ON Check the emergency stop lan...

Page 22: ...liary or local Department of Natural Resources Remember paddleboats sailboats and other vessels such as barges that are unable to maneuver always have the right of way over powerboats Sail boats when under power are considered motorboats However always boat defensively Aids to Navigation Along the coastlines and in navigable inland waters the U S Coast Guard has placed aids to navigation These hav...

Page 23: ...parent proceed as before but heighten your awareness of the engine and its operation to make sure a problem has not gone undetected 9 4 Towing or Being Towed Sooner or later your will have the misfortune of having to be towed in or needing to tow someone back to a safe landing It is important that this be done properly so that a difficult situation does not become worse This comes under a longstan...

Page 24: ...a safe controlled stop Never approach a dock on plane Even after reducing engine speed the wake will push the boat uncontrollably into the dock 9 7 After Operation Refill the fuel tank and engine oil if it is a two cycle engine A full fuel tank is less subject to condensation and therefore less fuel problems If you will be leaving the boat for an extended period use a good fuel stabilizer Each eng...

Page 25: ...rection from the ultimate trailer direction then following the trailer toward the correct direction with the tow vehicle It is prudent to go to a large paved area with little traffic to practice these maneuvers before attempting them on the boat ramp Remember to check to see if the tow ball is the same size as the trailer coupler Never use a different size 9 9 Launching Your Boat When you arrive a...

Page 26: ...orten its life and make it more susceptible to stains When used in saltwater the boat should be washed after each use NOTE Do not use any cleaners containing ammonia or with extremely high or low PH levels as this will effect condition of gelcoat The hull should be waxed periodically at least once a year with a high quality wax This will keep it shiny looking and help prevent chalking and aging Th...

Page 27: ...ize corrosion to aluminum or stainless steel parts Keep in mind however that powder coating requires waxing applicants of water dispersant aerosols on fasteners and touchups to maintain its luster and protective qualities 10 2 Engine If you have a new engine with a built in flushing device the engine may be flushed without cranking If the engine does not have a built in flush device one may be pur...

Page 28: ...for the engine being in neutral Make sure the ladder has been properly stowed before getting underway 11 3 Trim Tabs The trim tabs on your EdgeWater 388CC can assist the captain in maintaining trim and level running attitude When used in conjunction with the engine trim a great deal of flexibility is available to the operator On the EdgeWater hull the tabs are most useful to affect lateral trim Th...

Page 29: ... of deterioration 12 2 Hull Wax the entire boat The hull will maintain its factory delivered luster much longer if waxed at least once a season The inside of the boat which is subject to the sun s direct rays will also respond well to a good coat of marine wax DO NOT wax the non skid surfaces Remove the hull plug so the sump area can breathe 12 3 Storage It is best to store the boat inside however...

Page 30: ...29 Appendix 388CC ...

Page 31: ...30 ...

Page 32: ...31 Hydraulic Steering System ...

Page 33: ...32 ...

Page 34: ...33 ...

Page 35: ...34 ...

Page 36: ...ompass to test a location There are two brass rods near the bottom of the compass which rotate 360 degrees the slotted ends may be all that is visible These compensation rods are used to correct your compass for deviation When testing a location you do not want pre set corrections in your compass so neutralize the comp rods by setting the slots in a horizontal position Begin your test by holding t...

Page 37: ...d screws holding the capsule unit to the binnacle These three screws are located near the outer edge of the top bezel NOTE Do not remove any of the smaller Phillips head screws also located on the top bezel The compass capsule can now be lifted out of the binnacle Please note the binnacle mounting flange is supplied with two sets of mounting holes The slotted mounting holes will be used when the c...

Page 38: ... there is an alignment error To correct rotate the compass itself to remove one half of this error Repeat steps 1 2 4 until your North South line is correct then repeat step 3 Step Five Upon completing the procedure secure the compass in its final position If you feel that the deviation on your boat is of an unusual nature the services of a professional compass adjuster will be a wise investment T...

Page 39: ......

Page 40: ...We make the best boats better The world leader in trim tab trolling motor and hatch lift innovation OWNER S MANUAL Featuring NEW waterproof Deutsch connectors ...

Page 41: ...d limit switches and clutches Electro polished solid 316 stainless steel billet end for Extreme Duty Heavy Duty and High Performance applications The entire Lenco Actuator is fully submersible maintenance free and sealed for life Dual Nitrile Buna SBR O ring sealed for maximum protection High impact ultraviolet resistant Nylon 66 50 glass fiber reinforced thermoplastic housing Corrosion proof Vand...

Page 42: ...erved 2007 Lenco Marine Inc CONGRATULATIONS You have just purchased the finest performance trim tab system in the world Welcome to the future Lenco trim tabs make the single most important difference in the way your boat rides and performs Lenco trim tabs make your boat ride smoother drier faster and safer with increased fuel efficiency whether on a small skiff or a mega yacht Lenco s ball screw d...

Page 43: ...ring Diagram 124SSR 13 Flybridge Wiring Diagram 14 Switch Wiring Diagram Dual Actuators 15 Warranty 11 Switch Options Upgrades 16 Optional Switches 16 Operation 17 Bennett Marine RetroFit Kit Installation Instructions 18 Wiring Instructions 20 Warranty 11 Upgrading and Retro fitting 21 Actuators 22 Hatch Lifts Installation Operation 24 Mounting 25 System Parts 25 Warranty 23 Wiring 24 Product Summ...

Page 44: ...The left side of the switch controls the starboard tab The right side of the switch controls the port tab The system is set up this way to minimize the guesswork while underway To lower the starboard bow press the right starboard switch where it reads Down To lower the port bow press the left port switch where it reads Down Since all boats are different in weight length speed and performance it ta...

Page 45: ... in the stern of the boat and keeps the bow down As you throttle up and speed increases raise tabs by pressing Bow Up on both sides Uneven Load If one side of the boat is higher than the other while running press Bow Down on the switch on that side This lowers the tab on the listing side low side to bring the boat level Porpoising To stop porpoising press Bow Down on both sides of the switch The t...

Page 46: ...ly Solution Sequence 1 I nspect fuse at fuse panel Replace if necessary 2 Verify that all connections at switch control box are tight and in place 3 Make sure that switch assembly has a solid ground 4 If the actuator cables were spliced inside the transom inspect joint for positive connection 5 If after following steps stated above the actuators still do not operate properly STOP and call the fact...

Page 47: ...pe of alloy Mount the trim tab hinge to the transom using provided 14 x 1 1 4 3 17 cm stainless steel metal screws We recommend using 3M 5200 adhesive caulking to bed the hinge and screws DO NOT OVERTIGHTEN 3 Attach the lower mounting bracket to the tab with the bolts washers and nylon lock nuts provided Attach the upper bracket to the actuator using the 5 16 18 X 1 3 4 4 45 cm large hex head bolt...

Page 48: ... adhesive caulking will seal the holes when installed All supplied screws and fasteners are stainless steel Do not use any other type of alloy 4 Warning With some installations fuel water tanks and orother systems may prevent the actuator cable from entering the hull through the upper mounting bracket Be sure to check inside the hull before drilling the 3 8 95 cm cable hole If all is clear Using t...

Page 49: ...cable with a clamshell vent sealed with 3M 5200 for a waterproof and finished effect Assemble actuator connector ends as instructed in Actuator Deutsch Connector Instructions insert card provided 5 At the helm determine where the tactile switch will be installed locate the template on page 27 and secure to helm cut a circular opening using a 2 5 08 cm hole saw Before cutting make sure the area ins...

Page 50: ... return quickly Should time restraints prohibit you from sending in the merchandise first or you need an immediate replacement you will be required to secure the replacement part with a credit card prior to shipment Visa MasterCard American Express Discover Lenco Marine ships all warranty items UPS ground Costs for upgrades in shipping are the responsibility of the customer Lenco Marine warranties...

Page 51: ...e 27 Note In all cases make sure control box is mounted with wires facing down toward deck 15069 001 124SSR This product must be wired exactly as shown above Failure to wire the trim tab retractor as shown will cause cancellation of all warranties by the manufacturer ...

Page 52: ...001 123SC Note In all cases make sure control box is mounted with wires facing down toward deck This product must be wired exactly as shown above Failure to wire the trim tab retractor as shown will cause cancellation of all warranties by the manufacturer ...

Page 53: ...ate Page 27 Note In all cases make sure control box is mounted with wires facing down toward deck This product must be wired exactly as shown above Failure to wire the trim tab retractor as shown will cause cancellation of all warranties by the manufacturer ...

Page 54: ...all cases make sure control box is mounted with wires facing down toward deck 15071 001 123DRSC This product must be wired exactly as shown above Failure to wire the trim tab retractor as shown will cause cancellation of all warranties by the manufacturer ...

Page 55: ...roof maintenance free easy to install tactile switches Lenco switches feature 1 Self Check feature at power up 2 Self contained sealed keypad 3 Self contained sealed control box 4 Fade smudge proof laser engraved graphics 5 Plug play switch wiring harness connectors 6 Built in Retract feature returns tabs to a fully retracted position when power or tach signal is removed 7 2 high intensity L E D i...

Page 56: ...ottom to top to indicate self test at power up If there is a problem with an actuator connection the L E D displays shows every other light red ON at the side that has the problem After self test is complete 1 to 2 seconds the L E D displays show one up arrow on each side of the switch This shows that both tabs are fully retracted While functioning the tabs the L E D displays indicate the position...

Page 57: ...f upper bracket and gland seal see Fig 1 You will need to clean mounting surfaces on the transom with a cleaning solvent such as mineral spirits or alcohol to remove all oils and dirt before final mounting Insert the actuator cable through the transom With the actuator loosely supported bed the upper bracket and screws with 3M 5200 adhesive caulking Start the provided 14 x 1 1 4 3 17 cm stainless ...

Page 58: ...through the second washer and other side of the bracket Replace the bracket screw removed in step 3 This will lock the pin in place and prevent it from falling out 7 Now you will need to hook up the Lenco Actuator wires inside the bilge rigging area First cut the wire connector from the Bennett wire harness where the pump used to be Strip the four harness wires and connect to the four Lenco wires ...

Page 59: ...ch from the previous system Simply reconnect it as per the wiring diagram 3 Test the trim tabs for proper operation Remember that the right switch controls the left trim tab and the left controls the right Bow down should extend the tabs while bow up should retract them If for some reason this does not work as described in the above text recheck all the wiring for a misplaced wire If still not ful...

Page 60: ...ing holes when upgrading from trim tabs to Troll n Tabs the trim tabs have to have been mounted with the hinges at least 3 8 95 cm from transom bottom as recommended in Lenco installation instructions Standard Mount Kit 15001 101 TT 9x12 NS Can be upgraded to a 12 tab or a 9x12 Troll n Tab 12 30 48 cm 9 22 86 cm TT 12 x 12 NS Tab or 9 x 12 TNT Tab 14 35 56 cm 14 35 56 cm max height needed for actu...

Page 61: ...101 Actuator is used in all TT Standard kits 101 Actuator 21 4 stroke Overall length tip to tip 121 8 inches Part 15054 001 101 2 12 volt w 6 cable 15061 001 101 3 24 volt w 6 cable 127 8 32 70 cm 121 4 31 11 cm 5 16 79 cm 41 4 stroke 41 4 21 2 6 35 cm The 102 XD Actuator is used with Troll n Tab kits only 102 XD Actuator 41 4 stroke Overall length tip to tip 127 8 inches Part 15060 001 102 XD 2 1...

Page 62: ... Should time restraints prohibit you from sending in the merchandise first or you need an immediate replacement you will be required to secure the replacement part with a credit card prior to shipment Visa MasterCard American Express Discover Lenco Marine ships all warranty items UPS ground Costs for upgrades in shipping are the responsibility of the customer Lenco Marine warranties all Hatch Lift...

Page 63: ...make accurate measure could cause damage to hatch lift or the hatch itself Lenco hatch lifts are fully submersible and will not drift Lenco hatch lifts are offered in both 12 and 24 volts OPERATION The function of the Lenco Hatch Lift system is simple Since the hatch lift is based around a ball screw it is able to push a heavy load and remain at a constant position To raise a load extend the hatch...

Page 64: ...to be lifted 2 Determine the angle of the hatch lift mount Do not exceed 45 degrees from center 3 Mount the hatch lift on the desired location as per the above instructions Important It may be necessary to shim the upper or lower mounting bracket up or down so the hatch does not bind when fully closed The hatch lift does not stop pulling until it has reached its fully closed position If the hatch ...

Page 65: ...s two 101 XD actuators RT 17x12 XDNS four 101 XD actuators RT 19x14 XDNS RT 24 x 14 XDNS on two 10 gauge electro polished stainless steel blades w transom back plates and super duty hinge with 3 8 95 cm hinge pin Actuator extension harnesses sold separately in choice of 5 lengths Customer supplied mounting hardware Available in sizes RT 17x12 XDNS RT 19x14 XDNS and RT 24x14 XDNS Switches See selec...

Page 66: ...ey Pads Tactile Switch Connection Mount control box within 30 76 2 of keypad Control box wire harness is 30 76 2 length High Performance Tabs Single Dual Actuator High performance tab kit includes two 12 volt Extreme Duty Actuators with 316 SS billet ram with 3 8 95 cm SS bolts two 7 gauge flat 304 electro polished stainless blades Full transom back plate with adjustable C channel 3 8 95 cm bolts ...

Page 67: ...Lenco Marine Inc 4700 Municipal Court Stuart Florida 34997 772 288 2662 772 288 2566 fax www lencomarine com DON T WORRY we ve got your back 8 07 ...

Page 68: ... water tank open all faucets then turn pump switch on Water will begin to flow When the water is free of air turn faucets off Remember you are filling the water heater and the toilet and shower lines When all valves are shut off pump will stop Should pump fail to stop turn switch off and see the trouble shooting guide OPERATION DIMENSIONAL DRAWING 2 1 2 13 mm Hose Barbs FEATURES Smooth Flow Self P...

Page 69: ...to the red lead on the pump housing located pressure switch STEP 5 Connect the black lead from the pump to the ground or negative power side of the vessel STEP 6 Turn the system off when not in use for extended periods of time or when the water supply tank is empty STEP 7 After installation check voltage at the pump motor Voltage should be checked when pump is operating Full voltage must be availa...

Page 70: ...used with Jabsco pumps Follow manufacturer s recommendations Refer to boat or equipment manufacturer s instructions for their specific winterizing and drainage procedures Do not use automotive antifreeze to winterize potable water systems These solutions are highly toxic and may cause serious injury or death if ingested Winterizing 2 Open all faucets and purge the water from the plumbing system Tu...

Page 71: ... 53 7311 Fax 39 039 666 307 THE PRODUCTS DESCRIBED HEREIN ARE SUBJECT TO THE JABSCO THREE YEAR LIMITED WARRANTY WHICH IS AVAILABLE FOR YOUR INSPECTION UPON REQUEST Copyright 2005 ITT Industries Printed in U S A All Rights Reserved Form 43000 1810 Rev 05 2005B Sanitizing WARNING BEFORE SERVICING PUMP TURN OFF PUMP AND DRAIN WATER FROM SYSTEM TROUBLESHOOTING www jabsco com Potable water systems requ...

Page 72: ...ated motor for extra protection in harsh environment applications SPECIFICATIONS Pump Body Glass Filled Polypropylene Pump Design Multi Chamber Diaphragm Suction Lift Self Priming to 10 ft 3 m Ports 1 2 13 mm Hose 1 2 13 mm Threaded QEST Type Motor Permanent Magnet Shipping Weight 13 9 lb 1 8 kg 31595 Series 4 5 lb 2 1 kg 31600 Series 6 0 lb 2 8 kg 31620 Series 6 0 lb 2 8 kg 31630 Series MODEL 315...

Page 73: ...pump off when not used for extended periods or when the tank is empty The electrical circuit should be protected with an over current protection device in the positive lead See chart for proper size The pump circuit should not include any other electrical loads The free lead at the pressure switch is positive Black wire from the motor is negative Select wire size from chart below Use total length ...

Page 74: ...ews securely 18 in lbs torque Also the Outer Pistons 3 C must be aligned with alignment slots on Cam Assembly 4 B making sure screw holes align in cam assembly otherwise diaphragm will leak Cam Bearing 4 B 3 Place Cam Bearing 4 B over Inner Pistons 3 C and tighten down with four Phillips Head Screws 18 in lbs torque Lower Housing 4 to Motor 7 Coat motor shaft with grease prior to installing Cam Be...

Page 75: ...Defective motor PUMP FAILS TO TURN OFF AFTER ALL FIXTURES ARE CLOSED Empty water tank Punctured pump diaphragm water leak Discharge line leak Defective pressure switch Insufficient voltage to pump Debris under flapper valves LOW FLOW AND PRESSURE Air leak at pump intake Accumulation of debris inside pump and plumbing Worn pump bearing excessive noise Punctured pump diaphragm water leak Defective m...

Page 76: ...Instruction Manual Ultima Bilge 600GPH 800GPH 1000GPH 1250GPH Read and understand this manual prior to operating or servicing this product IB 123 01 0912 ...

Page 77: ...S INCIDENTAL OR CONSEQUENTIAL COSTS EXPENSES OR DAMAGES THE LIMITATION ON LIA BILITY FOR LOST PROFITS INCIDENTAL OR CONSEQUEN TIAL COST EXPENSES OR DAMAGES SHALL SURVIVE ANY FAILURE OF ESSENTIAL PURPOSE OF THIS LIMITED WAR RANTY Some states do not allow the exclusive or limitation of incidental or consequential damages so the above limitation may not apply to you NO EXPRESS OR LIMITED WARRANTY INC...

Page 78: ...v en felaktig säkring kan leda till personskador egendomsskador och brandfara Installation av Ultima Bilge Varning Vid installation av Ultima Bilge säkerställ att pumpen är fri från alla hinder speciellt nära avkänningsområdet Om av kännarna är blockerade kommer pumpen kontinuerligt att vara påslagen 1 Placera en 3 4 tjock bit av marinp lywood som monteringsblock för din pumps fästpunkt Monterings...

Page 79: ...römningen är avgörande för pumpens tillämpning re kommenderas det att inte använda back ventilen Dessutom vid vinterrustning av din båt ta bort backventilen för att undvika isbildning och eller försämring av backven tilen Placera fingrarna på kretsarna för att testa pumpen Nivå parallellt med botten Monteringsblock Anvisningar för elinstallation Hänvisning till kopplingsschema nedan Använd lämp li...

Page 80: ...läns och vrid pumphjulets skydd medurs och dra rakt ut Avlägsna och rengör pumphjulet och pumpen från allt skräp som har samlats Säkerställ att även rengöra eventuellt skräp som samlats på filtret Efter att pumphjulet är rengjort sätt tillbaka skyddet genom att rikta in stif ten med spåren och vrida moturs dra inte åt för hårt Skyddet skall vridas tills det är stadigt Placera pumphuset på filtret ...

Page 81: ...till den negativa bat teriterminalen För att vidarekoppla driften manuellt anslut den bruna ledningen från pum pen till panelomkopplaren För automatdrift anslut den bruna ledningen med den vita spårningsledningen till panelomkopplaren Se till att du använder korrekt säkring som kommer från den positiva batteriterminalen till panelomkopplaren se diagrammet 12V DC Batteri Test Cirklar Brun vit Brun ...

Page 82: ...l Using the wrong fuse can lead to personal injury property damage and fire hazard Installing the Ultima Bilge Pump Caution When installing the Ultima Bilge Pump make sure that pump is clear of all obstacles especially near the detector area If detectors are blocked the pump will remain continuously on 1 Place a 3 4 thick block of marine ply wood as a mounting block for your pump base Mounting blo...

Page 83: ...ill reduce the flow of the pump If flow is critical to the application of the pump it is recommended that the check valve not be used Also when winterizing your boat re move the check valve to avoid ice formation and or degradation of the check valve Place fingers on circles to test the pump Level parallel to the bottom of the boat Mounting block Wiring Instructions Refer to wiring diagram below U...

Page 84: ...impeller guards fins and rotate im peller guard clockwise and pull straight out Remove and clean the impeller and pump from all debris that has accumu lated Make sure to clean any debris that has accumulated on the strainer as well After the impeller is clean replace impel ler guard by aligning tabs with slots and turning counter clockwise making sure not to over tighten The guard should be rotate...

Page 85: ...und wire to the negative terminal of the battery For manual over ride operation connect the brown wire from the pump to the switch panel For automatic operation connect the brown wire with white tracer to the switch panel Make sure to connect an appropriate in line fuse coming from the positive terminal of the battery to the switch panel as shown 12V DC Battery Test Circles Brown White Brown not u...

Page 86: ...von falschen Sicherungen kann zu Personenschä den Materialschäden und Brandgefahr führen Installation der Ultima Lenzpumpe Vorsicht Stellen Sie bei der Installation der Ultima Lenzpumpe sicher dass es keine Hindernisse für die Pumpe gibt insbesonde re in der Nähe des Detektorbereichs Falls die Detektoren blockiert werden bleibt die Pumpe dennoch eingeschaltet 1 Legen Sie ein Stück Bootsbausperrhol...

Page 87: ...ist aus Nitril das ausschließlich für Wasseranwendungen eingesetzt werden soll Außerdem verkleinert das Rückschlagventil den Pumpendurchfluss Falls der Durchfluss bei der Einsetzung der Pumpe wichtig ist wird empfohlen das Rückschlagventil nicht zu benutzen Falls Sie ihr Boot winterfest ma chen sollten Sie das Rückschlagventil ent fernen um Eisbildung und oder Erosion des Rückschlagventils zu verm...

Page 88: ...im Uhrzeigersinn und ziehen Sie es aufrecht heraus Entfernen und reinigen Sie das Antriebsrad und die Pumpe von al len angesammelten Fremdkörpern Entfernen Sie alle angesammelten Fremdkörper auch vom Antriebsrad Nach der Reinigung des Antriebsrades ersetzen Sie den Schutz des Antriebsrads indem Sie die Verschlussnasen mit den Schlitzen ausrichten und gegen Uhr zeigersinn drehen wobei Sie darauf ac...

Page 89: ...terie angeschlossen Für manuellen Betrieb wird der braune Leiter von der Pumpe an die Schalttafel angeschlossen Für automatischen Betrieb wird der braune Leiter mit weißer Kennzeichnung an die Schalttafel angeschlossen Zwischen dem Pluspol der Batterie und der Schalttafel muss eine passende Inline Sicherung eingesetzt werden s Abb 12V Gleich strombatterie Prüfkreise Braun Weiss Braun nicht verwend...

Page 90: ...ion d un fusible erroné peut pro voquer des blessures des dégâts matériels ou un risque d incendie Installation de la pompe de fond de cale Ultima Bilge Attention Lors de l installation de la pompe de fond de cale Ultima Bilge assurez vous que la pompe est libre de tout obstacle spéciale ment à proximité de la zone de détecteurs Si les détecteurs sont bloqués la pompe restera continuellement en ma...

Page 91: ...u seule ment De même le clapet de anti retour dimi nuera le flux de la pompe Si le flux est critère critique dans l application de la pompe il est recommandé de ne pas utiliser le clapet de anti retour Egalement lors de l hivernage de votre bateau enlevez le clapet de anti retour pour éviter la formation de glace et ou une dégradation du clapet de anti retour Mettez les doigts sur les cercles pour...

Page 92: ...dans le sens des aiguilles d une montre et tirez directement vers vous Enlevez tous les débris accumulés et nettoyez la turbine Assurez vous de nettoyer absolu ment tous les débris qui se sont accumulés sur la crépine également Une fois que la tur bine est propre replacez le capot de la turbine en alignant les griffes avec les fentes et en tournant le capot dans le sens contraire des aiguilles d u...

Page 93: ...borne négative de la batterie Pour un fonctionnement manuel raccordez le fil brun de la pompe sur le panneau d interrupteur Pour un fonctionnement automatique raccordez le fil brun avec une ligne blanche au panneau d interrupteur Assurez vous de placez un fusible appro prié sur la ligne venant de la borne positive de la batterie vers le panneau d interrupteur comme indiqué 12V DC Batterie Circuit ...

Page 94: ...a el gasoil o líquidos inflamables Asegúrese de usar el tamaño de fusible apropiado recomendado por el modelo de su bomba Usar el fusible equivocado pue de provocar daños personales daños a la propiedad y riesgo de fuego Instalar la Bomba de Desfonde Ultima Cuidado Cuando esté instalando la Bom ba de Desfonde Ultima asegúrese de que la bomba está limpia de obstáculos espe cialmente en el área del ...

Page 95: ...exible reforzada con una pared interior suave NOTA La válvula de control suministrada con su bomba de desfonde Ultima se usa para evitar que el agua fluya hacia atrás La utilización de la válvula de control requiere que usted sea consciente de su funciona bilidad El material de la válvula de control está hecho de Nitrilo que solo se usa para aplicaciones de agua La válvula de control también reduc...

Page 96: ...ia abajo las lengüetas de cierre laterales en el cuerpo de la bomba y saque la bomba del filtro Para limpiar el propulsor agarre las aletas de defensa del propulsor y gire la seguridad del propulsor como las agujas del reloj y sáquelo Quite y limpie el propulsor y la bomba de toda la basura que haya acumulado Asegúre se de limpiar toda la basura que se haya acumulado en el filtro también Después d...

Page 97: ...va de la batería Para su funcionamiento manual conecte el cable marrón desde la bomba hasta el panel de interruptores Para funcionamiento automático conecte el cable marrón con rastreador blanco al panel de interruptores Asegúrese de conectar un fusible en línea apropiado que venga del terminal positivo de la batería al panel de inter ruptores como se muestra 12V DC Battería Círculos de prueba Mar...

Page 98: ...usare danni a persone o cose e pericolo di incendio Installazione della pompa di sentina Ultima Attenzione Durante l installazione della pom pa di sentina Ultima assicuratevi che la pompa sia libera da ogni tipo di ostacolo in particola re vicino alla zona di rilevazione Se i rilevatori sono ostruiti la pompa resterà continuamente attivata 1 Posizionate un pannello di compensato per uso marittimo ...

Page 99: ...duce il flusso del la pompa Pertanto se il flusso è cruciale per l utilizzo della pompa si raccomanda di non impiegare la valvola di controllo Inol tre durante la predisposizione dell imbar cazione per il funzionamento a basse tem perature la valvola di controllo va rimossa per evitare la formazione di giaccio e o la sua degradazione Mettete le dita sui cerchi per testare la pompa A livello parall...

Page 100: ...pulire il girante afferrate le alette della custodia ruotate la custodia in senso orario e tirate forte Quindi rimuovete il girante e pulite gi rante e pompa da tutti i detriti che si sono accumulati Assicuratevi di rimuovere an che i detriti che si sono accumulati sul filtro Dopo aver pulito il girante riposizionate la custodia allineando le linguette alle appo site fessure e ruotando in senso an...

Page 101: ...la batteria Per operazioni manuali override connettere il cavo marrone dalla pompa al pannello inter ruttore Per operazioni automatiche connettere il cavo marrone con il conduttore bianco al pan nello interruttore Assicurarsi di connettere un fusibile in linea appropriato dal terminale positivo della batteria al pannello interruttore come mostrato 12V DC Batteria Círculos de prueba Marrone Bianco ...

Page 102: ...ble the product and recycle the parts material Entsorgung Recycling Nach Lebensdauerende entsorgen Sie die Pumpe nach den örtlichen Vorschriften Nach Möglichkeit demontieren Sie Teile der Pumpe um sie dem Recycling Process zuzuführen Gestion des déchets recyclage des matériaux Lorsque le matériel arrivera en fin de vie veuillez le mettre au rebut en fonction des lois applicables Lorsque c est poss...

Page 103: ...e Maßangaben wie sie in dieser Mitteilung beschrieben sind sind nur zur Information Alle Angaben sind unverbindlich es sei denn sie wurden schriftlich bestätigt Pour plus d information sur nos succursales internationales nos approbations nos certifications et nos représentants locaux veuillez consulter notre site Internet au www johnson pump com SPX Corporation se réserve le droit d incorporer nos...

Page 104: ...Instruction Manual Submersible Bilge Pump L1600 L2200 L4000 Read and understand this manual prior to operating or servicing this product IB 106 03 0911 ...

Page 105: ......

Page 106: ...onales nos approbations nos certifications et nos représentants locaux veuillez consulter notre site Internet au www johnson pump com SPX Corporation se réserve le droit d incorporer nos plus récents concepts ainsi que tout autre modification importante sans préavis ou obli gation Les éléments décoratifs matériaux de construction et les données dimensionnelles tels qu énoncés dans ce communiqué so...

Page 107: ...1 1 alt 2 Kapacitet fritt utlopp 13 6V 27V 100 l min 1 600 GPH 130 l min 2 060 GPH 258 l min 4 100 GPH 12V 24V 92 l min 1 450 GPH 120 l min 1 900 GPH 252 l min 4 000 GPH Kapacitet lyfthöjd 1m 13 6V 27V 98 l min 1 550 GPH 120 l min 1 900 GPH 196 l min 3 100 GPH 12V 24V 88 l min 1 400 GPH 110 l min 1 750 GPH 164 l min 2 600 GPH Spänning 12 24 V DC 12 24 V DC 12 24 V DC Strömförbrukning 12V 7A 12V 7 ...

Page 108: ...umpen på filtret och se till att båda låstapparna snäpper fast 6 Välj en plats där vattnet ska pumpas överbord så högt som möjligt över vattenlinjen och så nära pumpen som möjligt Installera en 28 mm 1 8 L1600 L2200 alt 38 mm 1 L2200 L4000 alt 50 mm 2 L4000 bordgenomföring OBS L4000 pumpen leve reras med en avtagbar backventil för att minimera återflöde av vatten Om vattnet står en längre tid i sl...

Page 109: ...600 GPH 130 l min 2 060 GPH 258 l min 4 100 GPH 12V 24V 92 l min 1 450 GPH 120 l min 1 900 GPH 252 l min 4 000 GPH Capacity 1m head 13 6V 27V 98 l min 1 550 GPH 120 l min 1 900 GPH 196 l min 3 100 GPH 12V 24V 88 l min 1 400 GPH 110 l min 1 750 GPH 164 l min 2 600 GPH Voltage 12 24 V DC 12 24 V DC 12 24 V DC Amperage 12V 7A 12V 7 5A 12V 19 5A 24V 3 5A 24V 4 5A 24V 10A Fuse size 12V 10A 12V 12A 12V ...

Page 110: ...r to the wooden block 5 Mount the pump on the strainer so that both locktabs snaps into place 6 Select a point where the bilge water is to be pumped overboard as high as possible above the water line and at the shortest distance from the pump Install a 1 L2200 L4000 or 1 8 L1600 L2200 or 2 L4000 thru hull fitting Note The L4000 pump comes equipped with an integrated check valve to minimize back fl...

Page 111: ...durchmesser 1 8 1 8 oder 1 1 oder 2 Leistung bei geradem Auslauf 13 6V 27V 100 l min 1 600 GPH 130 l min 2 060 GPH 258 l min 4 100 GPH 12V 24V 92 l min 1 450 GPH 120 l min 1 900 GPH 252 l min 4 000 GPH Leistung bei 1m Förderhöhe 13 6V 27V 98 l min 1 550 GPH 120 l min 1 900 GPH 196 l min 3 100 GPH 12V 24V 88 l min 1 400 GPH 110 l min 1 750 GPH 164 l min 2 600 GPH Spannung 12 24 V DC 12 24 V DC 12 2...

Page 112: ...rb aufsetzen und dafür sorgen daß die beiden Verriegelungszapfen fest einrast 6 Suchen Sie eine günstige Stelle für den Borddurchlaß aus Dieser sollte möglichst hochüber der Wasserlinie und dennoch im kürzesten Abstand zur Pumpe installiert werden Der Borddurchlaß sollte eine Größe von 1 8 L1600 L2200 oder 1 L2200 L4000 oder 2 L4000 haben Hinweis Die L4000 Pumpe ist zwar mit einem eingebauten Rück...

Page 113: ...ou 38mm 38mm ou 50mm Débit refoulement libre 13 6V 27V 100 l min 1 600 GPH 130 l min 2 060 GPH 258 l min 4 100 GPH 12V 24V 92 l min 1 450 GPH 120 l min 1 900 GPH 252 l min 4 000 GPH Débit refoulement à 1m 13 6V 27V 98 l min 1 550 GPH 120 l min 1 900 GPH 196 l min 3 100 GPH 12V 24V 88 l min 1 400 GPH 110 l min 1 750 GPH 164 l min 2 600 GPH Voltage 12 24 V DC 12 24 V DC 12 24 V DC Intensité 12V 7A 1...

Page 114: ...mpe sur le filtre et s assurer que les deux verrous sont bien enclenchés 6 Choisir un endroit par lequel les eaux de cale seront pompées et évacuées aussi haut que possible au dessus de la ligne d eau et le plus près possible de la pompe Installer un rac cord fileté de 28 mm L1600 L2200 ou 38 mm L2200 L4000 ou 50 mm L4000 à travers la coque Remarque La pompe L4000 est équipée d origine d un clapet...

Page 115: ... salida libre 13 6V 27V 100 l min 1 600 GPH 130 l min 2 060 GPH 258 l min 4 100 GPH 12V 24V 92 l min 1 450 GPH 120 l min 1 900 GPH 252 l min 4 000 GPH Caudal a 1m altura 13 6V 27V 98 l min 1 550 GPH 120 l min 1 900 GPH 196 l min 3 100 GPH 12V 24V 88 l min 1 400 GPH 110 l min 1 750 GPH 164 l min 2 600 GPH Tensión 12 24 V DC 12 24 V DC 12 24 V DC Amperaje 12V 7A 12V 7 5A 12V 19 5A 24V 3 5A 24V 4 5A ...

Page 116: ...adera a la que se fijará el filtro 5 Colocar la bomba en el filtro y asegurarse que los dos pernos de cierre quedan bien encajados 6 Elegir un punto en que la salida del agua esté a la mayor distancia posible por encima de la línea de flotación y lo más cerca de la bomba Nota La bomba del L4000 viene provista de una válvula de control integrada que merma el caudal de retorno del agua sin em bargo ...

Page 117: ... L4000 Sezione tubo 1 8 1 8 o 1 1 o 2 Portata massima 13 6V 27V 100 l min 1 600 GPH 130 l min 2 060 GPH 258 l min 4 100 GPH 12V 24V 92 l min 1 450 GPH 120 l min 1 900 GPH 252 l min 4 000 GPH Portata a 1mt di prevalenza 13 6V 27V 98 l min 1 550 GPH 120 l min 1 900 GPH 196 l min 3 100 GPH 12V 24V 88 l min 1 400 GPH 110 l min 1 750 GPH 164 l min 2 600 GPH Voltaggio 12 24 V DC 12 24 V DC 12 24 V DC Am...

Page 118: ...rà prima apposto un basamento in legno e su questo fissato il filtro 5 Montare la pompa sul filtro accertandosi che entrambi i perni scattino in posizione di bloccaggio 6 Scegliere il punto da cui l acqua di sentina deve essere pompata fuori bordo il più alto possibile rispetto alla linea d acqua ed alla minima distanza dalla pompa Installare un attacco di 1 o 1 8 attraverso la carena Nota l L400 ...

Page 119: ... med strömbrytarpanel Electrical installation with panel Elektrische Installation mit Schalttafel Installation electrique avec panneau Instalación eléctrica con panel Installazione elettrica con pannello Elektrisk installation utan strömbrytarpanel Electrical installation without panel Elektrische Installation ohne Schalttafel Installation electrique sans panneau Instalación eléctrica sin panel In...

Page 120: ...chwarz Pumpe Noir pompe Negro bomba Nero pompa G Brun Brown Braun Marron Marrón Marrone H Brun Ultima Brown Ultima Braun Ultima Marron Ultima Marrón Ultima Marrone Ultima Elektrisk installation med strömbrytarpanel Electrical installation with panel Elektrische Installation mit Schalttafel Installation electrique avec panneau Instalación eléctrica con panel Installazione elettrica con pannello Ele...

Page 121: ...rytarpanel med elektronisk nivåströmbrytare Electrical installation without panel with electronic float switch Elektrische Installation ohne Schalttafel mit elektronischem Schwimmerschalter Installation electrique sans panneau avec contacteur de niveau Instalación eléctrica con interruptor de nivel electrónico y sin panel Installazione elettrica senza pannello con interruttore electtronico B Elekt...

Page 122: ......

Page 123: ...s approvals certifications and local representatives please visit www johnson pump com SPX Corporation reserves the right to incorporate our latest design and material changes without notice or obligation Design features materials of construction and dimensional data as described in this bulletin are provided for your information only and should not be relied upon unless confirmed in writing Copyr...

Page 124: ...ets Designed to rival the comforts at home the Jabsco Deluxe Flush combines sleek elegance along with the features required of a luxury marine toilet 50840 50820 Series U S A 1 978 281 0440 UNITED KINGDOM 44 0 1992 450 145 JAPAN 81 0 45 475 8906 GERMANY 49 0 40 53 53 73 0 ITALY 39 039 6852323 Copyright 2007 ITT Corporation 950 0526 Rev A 2 08 Discover Jabsco at www jabsco com The products describe...

Page 125: ...eight for this unit when full can equal 90lbs 40 8kg 5 Four mounting feet included need to be attached to the platform with four machine or lag screws and four flat washers Plumbing Each tank contains 1 x 1 deck pump out evacuation pickup tube install to dockside pump out deck plate 1 x 1 inlet port from toilet system 1 x 3 O ring sealed inspiration hatch 1x1 vent connect to vent outlet usually si...

Page 126: ... completed at least once a year Please reference 18590 Series Macerator datasheet servicing section for details Winter storage Empty the complete system of all water making sure pipe work and pump are completely free of waste KEY DESCRIPTION KIT PART NUMBER 1 1 1 2 Barbed Pick Up tube 38111 0000 2 1 1 2 Barbed Inlet Port 38111 0010 3 Vent 3 4 38112 0000 Vent 5 8 38112 0010 4 Cap and O Ring 38115 0...

Page 127: ...plissage et l autre en cas de dévidage Cela permet de compenser le mouvement du bateau pendant le remplissage du réservoir et permet tout de même une lecture exacte au moment du dévidage Fonction de sécurité intégrée Si aucun mouvement de liquide n est détecté 20 secondes après l amorçage de la pompe celle ci s éteint et la DEL d erreur sur le panneau d indicateurs clignote La pompe est ainsi prot...

Page 128: ...a pompe de macération consulter la section d entretien de la fiche technique de la pompe de macération 18590 Series Entreposage en hiver Évacuer toute l eau du système en veillant à ce qu aucun déchet ne reste dans la tuyauterie ni dans la pompe LÉGENDE DESCRIPTION N DE PIÈCE DE KIT 1 Tube de prise d évacuation cannelé 38 mm 38111 0000 2 Orifice d entrée cannelé 38 mm 38111 0010 3 Évent 19 mm 3811...

Page 129: ... Bootes beim Füllen des Tanks ausgeglichen es gestattet aber auch genaues Ablesen beim Entleeren Trockenlaufschutz wird innerhalb von 20 Sekunden nach dem Einschalten der Pumpe keine Flüssigkeit bewegt schaltet sich die Pumpe ab und die Störanzeige LED blinkt Das schützt die Pumpe vor Beschädigung HINWEIS Zur Rückstellung wird einfach auf den Füllstandsknopf gedrückt Bleibt sie abgeschaltet weist ...

Page 130: ...r Baureihe 18590 unter Wartung zu entnehmen Überwinterung Das gesamte System ist zu entleeren die Leitungen und die Pumpe zu reinigen Pos Bezeichnung Art Nr 1 1 1 2 38mm Schlauch 38111 0000 2 1 1 2 38mm Einlasstutzen 38111 0010 3 Be Entlüfter 3 4 19mm 38112 0000 Be Entlüfter 5 8 16mm 38112 0010 4 Verschluss und O Ringdichtung 38115 0000 5 Tank 38113 0000 6 Abdeckplatte 38114 0000 7 Steuerungskaste...

Page 131: ... quando la cassa si riempie consentendo altresì una lettura precisa quando la cassa si vuota Funzione di sicurezza in caso di guasto se non viene rilevato alcun movimento di liquido 20 secondi dopo che la pompa è stata messa in moto la pompa si arresta e il LED di guasto lampeggia sul pannello degli indicatori Questa funzione protegge la pompa da un guasto NOTA per reimpostare l unità premere il p...

Page 132: ... 18590 Sezione Manutenzione Rimessa per l inverno Vuotare tutta l acqua dall intero sistema verificando che i tubi e la pompa siano completamenti privi di rifiuti RIFERIMENTO DESCRIZIONE CODICE KIT 1 1 1 2 Tubo di raccolta dentato 38111 0000 2 1 1 2 Porta d entrata dentata 38111 0010 3 Sfiato 3 4 38112 0000 Sfiato 5 8 38112 0010 4 Tappo e anello di tenuta a O 38115 0000 5 Serbatoio 38113 0000 6 Pa...

Page 133: ...nauwkeurige aflezing toch nog mogelijk bij legen Veilig bij defect als er gedurende 20 seconden nadat de pomp is ingeschakeld geen vloeistofbeweging wordt gemeten wordt de pomp uitgeschakeld en springt het storingsledje aan op het indicatorpaneel Dit beschermt de pomp tegen storingen OPMERKING Om de eenheid te resetten drukt u gewoon op de niveauknop als de eenheid buiten werking blijft en een sto...

Page 134: ...versnijderpomp zie onder Onderhoud op het gegevensblad van de 18590 serie versnijderpomp Winterberging Verwijder al het water uit het volledige systeem en zorg ervoor dat het leidingwerk en de pomp inwendig helemaal schoon zijn LEGENDE BESCHRIJVING ARTIKELNUMMER KIT 1 1 1 2 draad afvoertule 38111 0000 2 1 1 2 draad inlaattule 38111 0010 3 Afvoer 3 4 38112 0000 Afvoer 5 8 38112 0010 4 Kap en O ring...

Page 135: ...r när tanken fylls och tillåter en noggrann avläsning vid tömning Felsäkerhetsfunktion Om ingen vätskerörelse registreras 20 sekunder efter det att pumpen har slagits på slås den av och dioden för felindikering på indikatorpanelen börjar blinka Detta skyddar mot skador på pumpen OBS Enheten återställs helt enkelt genom att du trycker på nivåknappen Om enheten fortsätter att slås av och anger felti...

Page 136: ...erhåll se underhållsavsnittet på databladet för maceratorn i serien 18590 Vinterförvaring Töm allt vatten från systemet och se till att rör och pump inte innehåller avfallsprodukter POS BESKRIVNING ARTIKELNUMMER 1 1 1 2 tums hullingförsett pickup rör 38111 0000 2 1 1 2 tums hullingförsedd intagsport 38111 0010 3 Ventil tum 38112 0000 Ventil 5 8 tum 38112 0010 4 Lock och o ring 38115 0000 5 Tank 38...

Page 137: ...e al mismo tiempo una lectura exacta durante el vaciado Función de seguridad a prueba de fallas Si no se detecta movimiento de fluido 20 segundos después de ponerse en marcha la bomba ésta se apaga y destella el LED de falla del panel de indicadores De esta forma se protege la bomba contra fallas NOTA Para restablecer la unidad pulse simplemente el botón de nivel Si la unidad continúa apagada y co...

Page 138: ...eight for this unit when full can equal 90lbs 40 8kg 5 Four mounting feet included need to be attached to the platform with four machine or lag screws and four flat washers Plumbing Each tank contains 1 x 1 deck pump out evacuation pickup tube install to dockside pump out deck plate 1 x 1 inlet port from toilet system 1 x 3 O ring sealed inspiration hatch 1x1 vent connect to vent outlet usually si...

Page 139: ...eight for this unit when full can equal 90lbs 40 8kg 5 Four mounting feet included need to be attached to the platform with four machine or lag screws and four flat washers Plumbing Each tank contains 1 x 1 deck pump out evacuation pickup tube install to dockside pump out deck plate 1 x 1 inlet port from toilet system 1 x 3 O ring sealed inspiration hatch 1x1 vent connect to vent outlet usually si...

Page 140: ...ets Designed to rival the comforts at home the Jabsco Deluxe Flush combines sleek elegance along with the features required of a luxury marine toilet 50840 50820 Series U S A 1 978 281 0440 UNITED KINGDOM 44 0 1992 450 145 JAPAN 81 0 45 475 8906 GERMANY 49 0 40 53 53 73 0 ITALY 39 039 6852323 Copyright 2007 ITT Corporation 950 0526 Rev A 2 08 Discover Jabsco at www jabsco com The products describe...

Page 141: ...ets Designed to rival the comforts at home the Jabsco Deluxe Flush combines sleek elegance along with the features required of a luxury marine toilet 50840 50820 Series U S A 1 978 281 0440 UNITED KINGDOM 44 0 1992 450 145 JAPAN 81 0 45 475 8906 GERMANY 49 0 40 53 53 73 0 ITALY 39 039 6852323 Copyright 2007 ITT Corporation 950 0526 Rev A 2 08 Discover Jabsco at www jabsco com The products describe...

Page 142: ...50890 Waste Pump Pompe d eaux usées Fäkalienpumpe Pompa di scarico Afvoerpomp Tömningspump Bomba para desechos ...

Page 143: ... angles of heel or trim Waste Pump Robust Single Diaphragm Design Features G Flexible installation G No filter required G Compact and simple design G Self priming to 3m 10ft G 12v and 24v variants G Dry running capability G Connections for 38mm 11 2 ports G Up to 19 lpm 5 US gpm flow Flow lpm US gpm Differential Pressure bar psi Specifications G Suction Lift 3 meters 10ft G Relevant Standards G IS...

Page 144: ...on inside back cover 1 Push down on clip and remove end cover 2 Internal bolt heads now exposed 3 Undo all four mounting bolts 4 Remove bolts and grasp motor unit firmly 5 Rotate pump head to desired position 6 Example of pumps rotational capabilities 7 Replace all 4 internal bolts and secure tightly 8 Replace end cover Rotation of Ports See diagrams on inside back cover 1 Undo clamp using allen k...

Page 145: ... Courbe de performances AVERTISSEMENT on ne doit pas utiliser une pompe Jabsco avec de l essence des produits pétroliers ou tout produit ayant un point d éclair inférieur à 37ºC faute de quoi on s expose à des risques d explosion ou d accident mortel Utilisation Le moteur c c est étudié pour des applications intermittentes on ne doit pas l utiliser en continu pendant des période de plus de 30 minu...

Page 146: ... 1 Appuyer sur la pince et enlever le couvercle 2 Les têtes de boulon internes sont maintenant exposées 3 Défaire les quatre boulons de montage 4 Enlever les boulons et tenir fermement l ensemble du moteur 5 Tourner la tête de la pompe sur la position désirée 6 Exemple de capacités rotatives des pompes 7 Remonter les 4 boulons internes en les serrant à fond 8 Remonter le couvercle Rotation des ori...

Page 147: ...HTUNG Jabsco Pumpen nicht für Benzin Erdölprodukte oder andere Produkte mit einem Flammpunkt unter 37 C benutzen da sonst Explosions oder Lebensgefahr besteht Betrieb Der Gleichstrommotor ist für den Kurzzeitbetrieb geeignet und sollte nicht länger als 30 Minuten im Dauerbetrieb laufen Einbauder Pumpe G Die Fäkalienpumpe von Jabsco ist bis zu 3 Metern trocken selb stansaugend G Leichtere Installat...

Page 148: ...SICHERUNG AUSLASSÖFFNUNG EINLASSÖ FFNUNG Schaltplan BATTERIE Max Amp Max Kabelquerschnitt Modell Nr Spannung Stroment Sicherun Max nahme gsgröße AWG mm 2 Länge 50890 1000 12V 8A 10A 14 2 5 4 5m 15ft 14 2 5 9 0m 30ft 50890 1100 24V 2 5A 5A 14 2 5 4 5m 15ft 14 2 5 9 0m 30ft Bei längeren Installationen dickere Kabel benutzen Alle elektrischen Anschlüsse in regelmäßigen Abständen überprüfen dies gilt ...

Page 149: ... BSEN 50081 electromagnetische compatibiliteit Prestatiekromme WAARSCHUWING Nooit een Jabsco pomp gebruiken voor benzine aardolieproducten of enig product met een vlampunt onder 37 C daar dit explosie met de dood tot gevolg kan hebben Bedrijf De gelijkstroommotor is bedoeld voor onderbroken gebruik en mag nooit langer dan 30 minuten continu draaien Installatie G De Jabsco afvoerpomp is zelfaanzuig...

Page 150: ...fbeeldingen aan binnenzijde van achteromslag 1 Clip induwen en einddeksel afnemen 2 Inwendige boutkoppen nu zichtbaar 3 Alle vier montagebouten losmaken 4 Bouten uitnemen en motordeel stevig vastgrijpen 5 Pompkop in gewenste stand draaien 6 Voorbeeld van verschillende pompstanden 7 Alle 4 inwendige bouten weer monteren en stevig aandraaien 8 Einddeksel terugzetten Draaien van poorten Zie afbeeldin...

Page 151: ...ERTENZA NON usare le pompe Jabsco con benzina petrolio o altri prodotti con punto di infiammabilità inferiore ai 37 C in quanto ciò potrebbe provocare esplosioni o morte Funzionamento Il motore a corrente continua è idoneo al regime intermittente e non dovrà essere azionato per più di 30 minuti alla volta Installazione G La pompa di scarico Jabsco è autoadescante fino a un altezza di 3m G Utilizza...

Page 152: ...vraccarichi FILO ARANCIONE FILO NERO FUSIBILE APERTURA DI USCITA APERTUR A DI ENTRATA Schema dei collegamenti BATTERIA Consumo Dimensioni Dimensioni fili N modello Tensione massimo Massime Lunghezza fusibile AWG mm 2 massima 50890 1000 12V 8A 10A 14 2 5 4 5m 15ft 14 2 5 9 0m 30ft 50890 1100 24V 2 5A 5A 14 2 5 4 5m 15ft 14 2 5 9 0m 30ft Per le installazioni più lunghe impiegare cavi di dimensioni p...

Page 153: ...kation G Stämmer med BSEN 50081 elektromagnetisk lämplighet Prestationskurva VARNING Använd inte någon Jabsco pump till bensin petroleumprodukter eller produkter med en flampunkt under 37 C då det kan medföra explosionsrisk och livsfara Användning Motorn är konstruerad för intermittent drift kontinuerligt drift 30 minuter Installation G Justerbart pumphus för att underlätta pumpens placering G Vid...

Page 154: ...an och tag bort ändplattan 2 De inre bulthuvudena friläggs då 3 Lossa alla fyra monteringsbultarna 4 Tag bort bultarna och grip stadigt tag i motorn 5 Vrid pumphuvudet till önskad position 6 Exempel på pumprotation 7 Sätt tillbaka de 4 inre bultarna och drag åt ordentligt 8 Sätt tillbaka ändplattan Portarnas rotation Se scheman på omslagets insida 1 Lossa klammern med insexnyckel 2 Tag bort klamme...

Page 155: ...taciones ADVERTENCIA No utilize ninguna bomba Jabsco para gasolina productos de petróleo ni para ningún producto con un punto de inflamación por debajo de 37 C ya que ello podría causar explosiones o muerte Funcionamiento El motor CC es para funcionamiento intermitente y no se deberá hacer funcionar continuamente durante más de 30 minutos Instalación G La bomba de Jabsco para desechos es autocebad...

Page 156: ...impedir la corrosión G Proteja el circuito con un fusible de intensidad nominal o disyuntor en el cable rojo positivo tan cerca de la fuente de potencia como sea posible G Conecte el cable negro del motor al terminal negativo de la batería G La tensión inadecuada en los terminales del motor cuando la bomba está funcionando no inferior a 10 por debajo de la tensión nominal durante plena carga debid...

Page 157: ...8 Rotation of Ports 1 2 3 4 5 6 7 1 Rotation of Pump Head 2 3 4 5 ...

Page 158: ...ste Pump Key Description Quantity in Kit 1 Bracket 2 Bush 3 Clamp Bottom 4 Clamp Top 5 Con Rod 6 Con Rod Plate 7 Cover 1 8 Diaphragm 1 9 Hex Head Screw 10 Hex Head Screw 4 11 Motor Assembly 12 Screw Recessed Pan Head 1 13 Socket Head Screw 14 Washer 1 15 Waste Pump Chamber 16 Waste Pump Joker Valve 2 17 Waste Pump Port 2 18 Washer ...

Page 159: ...ama 222 JAPAN Tel 81 0 45 475 8906 Fax 81 0 45 475 8908 Jabsco GmbH Oststraße 28 22844 Norderstedt GERMANY Tel 49 0 40 53 53 73 0 Fax 49 0 40 53 53 73 11 Jabsco Marine Italia S r l Via Tommaseo 6 20059 Vimercate Milano ITALY Tel 39 039 6852323 Fax 39 039 666307 Warranty All products of the company are sold and all services of the company are offered subject to the company s warranty and terms and ...

Page 160: ...GB ar com GB ...

Page 161: ...commendations 11 5 Dismantling procedures 11 5 1 Gypsy replacement Pro Series 11 5 2 Gypsy replacement Pro Fish 11 5 3 Control arm replacement 11 5 4 Gypsy drive shaft replacement lubrication service 11 5 5 Electric motor replacement 12 5 6 Pro Fish conversion 12 6 Parts list 12 6 1 Parts list key Pro Series Pro Fish models 700 1000 12 6 2 Pro Series Pro Fish models 700 1000 service kits 13 7 Trou...

Page 162: ...bility of the mounting location Electrical Make sure you have switched off the power before you start installing this product If in doubt about installing electrical equipment please seek advice from a suitably qualified electrical engineer Electromagnetic compatibility It is essential that this product does not cause any electromagnetic disturbance to any other electrical or electronic equipment ...

Page 163: ... length of cable required from the battery following the route of the cables Total length of cable run is from the battery to the windlass and from the windlass back to the battery Model 700 cable selection Cable Length Up To Feet 7 13 20 26 33 40 46 53 60 66 73 80 Metres 2 4 6 8 10 12 14 16 18 20 22 24 Cable Size AWG 8 6 4 mm2 10 16 25 In Multi Station installations 14 AWG wire 1 5 mm cross secti...

Page 164: ...V 68000240 70 A 12 V E A B D C Shared Down Up DOWN UP DECK FOOT SWITCH SET 68000598 Black 68000597 White HAND HELD CONTROL 68000599 R Fig 2 5 1 A B C D E Cable Length Up To Feet 7 13 20 26 33 40 46 53 60 66 73 80 Metres 2 4 6 8 10 12 14 16 18 20 22 24 Cable Size AWG 8 6 4 mm2 10 16 25 A B C D E Cable Length Up To Feet 7 13 20 26 33 40 46 53 60 66 73 80 Metres 2 4 6 8 10 12 14 16 18 20 22 24 Cable ...

Page 165: ... clean and lightly grease as necessary Anchor rode splice should be checked regularly and remade if there is any evidence of wear The Gypsy should be examined on a regular basis because it is a high wear item The Gypsy is designed for short scopes of chain and will last longer if properly used 5 Dismantling procedures 5 1 Gypsy replacement Pro Series Remove the Clutch Nut 1 anti clockwise using th...

Page 166: ... Housing 1 66000616 or 66000620 40 Pro Fish Plunger Retaining Pin 1 66000616 or 66000620 41 Pro Fish Plunger Retaining Cap 1 66000616 or 66000620 42 Pro Fish Plunger Spring 1 66000616 or 66000620 43 Pro Fish Retaining Spring 1 66000616 or 66000620 44 Grub Screw 8 32 UNC x 3 16 1 66000616 or 66000620 45 Shoulder Screw 1 66000616 or 66000620 46 Pro Fish Drive Cap Spacer 1 66000616 or 66000620 47 Bas...

Page 167: ...whole or in part the validity of the remaining clauses of this warranty and the remainder of the clause in question shall not be affected F OTHER RIGHTS This warranty gives you specific legal rights and you may also have other legal rights which vary from state to state and country to country In the case of European States a Consumer customer as defined nationally has legal rights under the applic...

Page 168: ...Produced by T Connell UK 44 023 9263 9265 Ref T2116 04 2007 Copyright 2006 Lewmar Ltd All rights reserved B10490 WWW LEWMAR COM ...

Page 169: ...p petrol or fluids with a flash point below 37 C 98 F Explosion and death may occur Installation Instructions The Cyclone can be mounted on any flat surface The pump must be installed below the lowest fluid level to maintain flooded suction Fit pump in a dry well ventilated position Use rubber grommets provided to minimise vibration If mounted vertically ensure the motor is above the pump head Use...

Page 170: ...l area for signs of leaking Spare Parts List Wiring Diagram Wire Size Table See Exploded View Page 4 for explanation of parts key WARNING If the fuse fails repeatedly do not fit a heavier fuse or bridge the terminals Fire and death may occur WARNING Motor may get hot after prolonged use do not touch Burns may occur A Pump Head Kit NPT Pump Head Kit BSP 50844 0000 50844 2000 B Seal Kit 50835 0000 C...

Page 171: ...d and pull to remove 5 Remove seals from pump body 6 Wet the flat seal part and cup rubber and push into head 7 Fit head to motor locking into position and tighten head fixing bolts 8 Lubricate inside of mechanical seal and push onto shaft 9 Fit and carefully hold impeller an d tighten nyloc nut Once tight carefully hold impeller and undo nut 1 revolution to set impeller clearance 10 Fit o ring to...

Page 172: ...of which will be furnished upon request The information pro vided herein is for guidance only it does not constitute a guarantee of the performance or specification of any individual product or component Copyright 2006 ITT 43000 0820 Rev 5 06 4 Dimensional Drawing Exploded View 50840 Series Low Pressure Centrifugal Pump Dimensions in mm inches Weight 2 88kg 6 3lbs ...

Page 173: ...Instruction Manual UltimaSwitch 12 24 V Read and understand this manual prior to operating or servicing this product IB 116 02 0911 ...

Page 174: ... 8846 1990 Electrical devices Protection against ignition of surrounding flammable gases Made in the USA Garantie 3 ans Garantía 3 años Garanzia 3 anni Garanti 3 år Warranty 3 year Garantie 3 Jahren Index Indice Svenska 3 English 9 Deutsch 14 Français 20 España 26 Italiano 32 Fig 38 ...

Page 175: ...pp krävs Varning 1 Anslut en radsäkring med rätt amperetal anges på pumpen 2 UltimaSwitch är konstruerad endast för 12 VDC och 24 VDC drift Använd inga andra spänningar använd inte AC eller AC DC omvandlade spänningskällor 3 Underlåtenhet att använda lämplig säkring eller koppla ledningar i enlighet med medlevererade anvisningar upphäver all Johnson Pump Garanti och kan orsaka allvarliga skador el...

Page 176: ... användning av sidopelarna och beakta samma monteringsanvisningar som när du monterar UltimaSwitch i ett vertikalt läge Montering 1 Märk ut styrhålen i UltimaSwitch sockeln genom att använda UltimaSwitch hålen 2 För att undvika att borra igenom båtens skrov ställ in borren på lämpligt djup för styrhålen 3 Fäst UltimaSwitch direkt mot blocket med användning av 8 x 5 8 långa skruvar av rostfritt stå...

Page 177: ...timaSwitch ledningen till den bruna pumpledningen 5 Den svarta pumpledningen till minus batteriklämman 6 2 vägsomkopplare på instrumentbrädan Auto On Funk tion Anslut brun brytarledning och brun plus pump ledning till plus ON läge för instrumentbrädesom kopplaren Anslut brun brytarledning med vit färgmarker ing till plus batteriklämman radsäkring krävs 7 2 vägsomkopplare på instrumentbrädan OFF ON...

Page 178: ... minus ledning från pumpen leds alltid till jord Drift av UltimaSchwitch 1 Efter att installationen av UltimaSwitch är avslutad håll två fingrar över de upphöjda cirkelrunda områdena på UltimaSwitch under ungefär 10 sekunder Om lednings dragningen är korrekt kommer länspumpen att aktiveras Brun vit till batteri Säkring Vattentät tätning Brun till pump Svart till batteri Brun till pump Översättning...

Page 179: ...ändigt att placera Ultima Switch på ett annat ställe Felsökning Pumpen aktiveras inte Kontrollera ledningarnas anslutningar Kontrollera säkringen Kontrollera pumpen genom att direktkoppla den till batteriet Pumpen går oavbrutet Kontrollera för ev omkastad ledningsanslutning Brytaren monterad nedanför pumpen Underhåll Din UltimaSwitch kommer att ge dig år av underhållsfri funktion I händelse av fun...

Page 180: ...i VARNING Garantinblirogiltigomtätningarpåproduktenförstörs om någon elektrisk ledare kapas mer än 3 tum om elektriska skarvar sänks ned i vatten eller om produkten installeras i strid mot instruktioner och varningar Översättning av originalinstruktionerna Svenska ...

Page 181: ... Caution 1 Connect an inline fuse of the appropriate amperage specified on the pump 2 The UltimaSwitch is designed for 12 VDC and 24 VDC operation only Do not use any other voltages do not use AC or AC DC converted power sources 3 Failure to use the appropriate fuse and connecting wires according to the instructions provided will void any Johnson Pump Warranty and may cause serious damage or perso...

Page 182: ... the UltimaSwitch using the side posts and observing the same mounting instructions as you would installing the UltimaSwitch in a vertical position Mounting 1 Mark pilot holes in the base of the UltimaSwitch by using the UltimaSwitch holes 2 In order to avoid drilling through the hull of the vessel set your drill to the appropriate depth for the pilot holes 3 Fasten the UltimaSwitch directly to th...

Page 183: ...onnect brown switch wire lead and brown positive pump wire lead to positive ON position of dash panel switch Connect brown with White Tracer switch wire lead to positive battery terminal in line fuse required 7 2 Way Dash Panel Switch OFF ON Operation Connect brown switch wire lead to brown positive pump wire lead Connect brown with white tracer switch wire lead to positive On Position of panel sw...

Page 184: ...seconds If the wiring is correct the bilge pump will activate If you remove a finger from the top circle the pump should continue to be on After removal of both fingers the bilge pump will no longer run after a short delay 2 Make sure to test the UltimaSwitch with water in the bilge of the vessel to re affirm that the pump will turn on and off properly If the bilge pump does not activate as requir...

Page 185: ...peration In case of malfunction make sure that the UltimaSwitch is clear of floating debris At all times keep all fuse and wire connections high and dry Warranty Your UltimaSwitch is covered by a three year Limited Warranty CAUTION Warranty void if seal on product is broken if any electric cord is cut back more than 3 inches if electric splices become sub merged or if product is installed contrary...

Page 186: ...enpumpe ein Vorsicht 1 Schließen Sie eine Inline Sicherung mit angemessener Strom stärke siehe Pumpe an 2 Der UltimaSwitch ist geeignet nur für den 12 VDC und 24 VDC Betrieb Verwenden Sie keine anderen Spannungen oder AC oder AC DC Stromquellen 3 Falls keine angemessene Sicherung und Anschlussdrahte in Übereinstimmung mit den gegebenen Anweisungen verwen det werden wird jeglicher Garantieanspruch ...

Page 187: ...ch SchalterandieSeitedesBoots montieren stellen Sie sicher dass Sie den UltimaSwitch Schalter mittels Seitenpfosten befestigen und dieselben Montageanwei sungen befolgen wie beim Anbau des UltimaSwitch Schalters in senkrechte Stellung Montage 1 Markieren Sie auf dem Boden des UltimaSwitch Schalters mit Hilfe der UltimaSwitch Bohrungen die Montageboh rungen 2 Um Bohren durch den Rumpf zu vermeiden ...

Page 188: ...mmen sollte flüssiges Isolierband verwendet werden Die Montageanschlüsse sollten sich über dem höchsten Wasser stand befinden 3 Der braune Draht mit weißem Zeichner des Ultima Switch Schalters sollte an den gesicherten Draht von der positiven Klemme angeschlossen werden 4 Der braune Relaisdraht des UltimaSwitch Schalters sollte an den braunen Pumpendraht angeschlossen werden 5 Der schwarze Pumpend...

Page 189: ... Schließen Sie den braunen Draht mit weißen Zeichner des Schalters an den positiven On Stellung Draht des Bedienungsfeldschalters Inline Sicherung nötig 8 Dreiwege Bedienungsfeld Schalter EIN AUS Automatik betrieb Schließen Sie den braunen Draht des Schalters und den braunen positiven Draht der Pumpe an den positiven ON Stellung Draht des Bedienungsfeldschalters an Schließen Sie den braunen Draht ...

Page 190: ...htung korrekt ist schaltet die Bilgenpumpe ein Wenn Sie Ihren Finger vom oberen Kreis entfernen sollte die Pumpe weiter eingeschaltet bleiben Nach dem Entfernen beider Finger schaltet die Pumpe nach einer kurzen Verzö gerung aus 2 Prüfen Sie den UltimaSwitch Schalter auch in der Bilge des Boots um nochmals sicher zu stellen dass die Pumpe ordnungsgemäß ein und ausschaltet Falls die Bilgenpumpe nic...

Page 191: ... Falle von Störungen stellen Sie sicher dass der UltimaSwitch frei von Fremdkörpern ist Halten Sie die Sicherung und die Drahtanschlüsse hoch und trocken Garantie Ihrem UltimaSwitch Schalter gilt eine dreijährige beschränkte Garantie VORSICHT Der Garantieanspruch wird ungültig falls das Sie gel des Produkts gebrochen ist eine elektrische Leitung mehr als 3 zurückgeschnitten ist elektrische Verbind...

Page 192: ...aire Attention 1 Raccordez en ligne un fusible d un ampérage adéquat spécifié sur la pompe 2 L UltimaSwitch est conçu pour ne fonctionner qu en 12 VDC et 24 VDC N utilisez aucune autre tension ne pas utiliser de courant alternatif CA ni de convertisseur CA DC comme source d alimentation électrique 3 Ne pas utiliser de fusible ou de fils de raccordement confor mément aux instructions jointes annule...

Page 193: ...timaSwitch sur le côté du bateau assurez vous d installer l UltimaSwitch en utilisant les montants latéraux et en observant les même instructions de montage comme si vous installiez l UltimaSwitch en position verticale Montage 1 Marquez les avant trous dans la base de l UltimaSwitch en utilisant les trous de l UltimaSwitch 2 Pour éviter de percer au travers de la coque du bateau réglez votre perce...

Page 194: ...tage des rac cordements doit être au dessus du niveau d eau le plus haut 3 Le fil Brun avec le Marquage Blanc de l UltimaSwitch doit être relié au fil protégé par le fusible de la borne positive 4 Le fil Brun du relais de l UltimaSwitch doit être relié au fil Brun de la pompe 5 Le fil Noir de la pompe est raccordé à la borne négative de la batterie 6 Interrupteur à deux voies du tableau de command...

Page 195: ...teur à la borne positive position Marche On du tableau de commande fusible en ligne nécessaire 8 Interrupteur à trois voies du tableau de commande avec fonctionnement Marche Arrêt Auto ON OFF Auto Opera tion Raccordez le conducteur brun du commutateur et le conducteur positif brun de la pompe à la borne positive position Marche ON du tableau de commande Rac cordez le conducteur Brun avec le Marqua...

Page 196: ...tre activée Si vous retirez un doigt du cercle du haut la pompe devrait continuer à fonctionner Après avoir retiré les deux doigts la pompe ne doit pas continuer à fonctionner après un court temps de retard 2 Assurez vous de réessayer l UltimaSwitch avec de l eau dans la cale du bateau pour re confirmer que la pompe va se mettre en marche et s arrêter correctement Si la pompe de cale ne se met pas...

Page 197: ... mauvais fonctionnement assurez vous que l UltimaSwitch est libre de débris flottants En tout temps maintenez les câbles et fusibles hors d eau et secs Garantie Votre UltimaSwitch est couvert par une Garantie Limitée de trois ans ATTENTION La garantie est annulée si l étanchéité du produit est endommagée si un quelconque fil est coupé ou dénudé de plus de 3 pouces si les raccordements électriques ...

Page 198: ... que sea necesario ningún ajuste Peligro 1 Conecte un fusible de línea entrante del voltaje apropiado especificado en la bomba 2 El UltimaSwitch está diseñado para su operación con 12V DC y 24V DC solo No use otros voltajes no use fuentes de energía de AC o AC DC convertidas 3 Si no usa el fusible y los cables de conexión apropiados de acuerdo a las instrucciones proporcionadas esto anulará la Gar...

Page 199: ...tá montando el UltimaSwitch a un lado de la embarca ción asegúrese de que sujeta el UltimaSwitch usando los postes laterales y observando las mismas instrucciones de montaje que si montara el UltimaSwitch en posición vertical Montaje 1 Marque los agujeros piloto en la base del UltimaSwitch usando los agujeros del UltimaSwitch 2 Para evitar atravesar el casco de la embarcación ponga su taladro a la...

Page 200: ...iones de montaje deberían estar por encima del nivel más alto del agua 3 El cable Trazador Marrón con Blanco UltimaSwitch se debería fijar al cable del fusible desde el terminal positivo 4 El cable de relé Marrón UltimaSwitch al cable de la bomba Marrón 5 El cable de la bomba Negro al terminal negativo de la batería 6 Interruptor de Panel de 2 Vías de Arranque de Operación Auto Encendido Conecte e...

Page 201: ...osición de Encendido del interruptor del panel se necesita un fusible con línea de entrada 8 Interruptor de Panel de 3 Vías de Arranque de Operación Apagado Encendido Auto Conecte el cable de plomo marrón del interruptor y el cable de plomo positivo marrón de la bomba al positivo posición de ENCENDIDO del inter ruptor del panel de arranque Conecte el cable de plomo Marrón del interruptor con rastr...

Page 202: ...ado es correcto la bomba de sentina se activará Si quita un dedo del círculo superior la bomba debería seguir encendida Después de quitar los dos dedos la bomba de sentina dejará de funcionar después de un corto espacio de tiempo 2 Asegúrese de probar el UltimaSwitch con agua en la sentina de la embarcación para reafirmar que la bomba se enciende y se apaga correctamente Si la bomba de sentina no ...

Page 203: ...miento En caso de mal funcionamiento asegúrese de que el UltimaSwitch está limpio de basura flotante Mantenga siempre todas las conexiones de cables y fusibles en alto y secos Garantía Su UltimaSwitch está cubierto por una Garantía Limitada de tres años PRECAUCIÓN La garantía se anula si se rompe el sello del producto si cualquier cordón eléctrico se corta más de 3 pulga das si se sumergen los emp...

Page 204: ...i una pompa a corrente continua da 24 V senza necessità di una ulteriore regolazione Attenzione 1 Collegate un fusibile in linea con amperaggio appropriato specificato sulla pompa 2 L interruttore UltimaSwitch è progettato per il funzionamento esclusivo con corrente continua a 12 V o a 24V Non utilizzate alcun altro tipo di voltaggio e non utilizzate alimentatori a corrente alternata o a corrente ...

Page 205: ...rruttore 3 La parte inferiore dell interruttore UltimaSwitch può essere posizionata al di sopra della base della pompa ma mai al di sotto NB Nel caso in cui montiate l interruttore UltimaSwitch sul lato della barca assicuratevi di fissare bene UltimaSwitch utilizzando i puntelli laterali ed attenendovi quindi alle stesse istruzioni di montaggio come per l installazione di UltimaSwitch in posizione...

Page 206: ...ia e l interruttore UltimaSwitch 2 I collegamenti dei cavi devono essere dotati di morsetti per manenti resistenti all acqua I morsetti devono essere rivestiti con adesivo liquido per materiale elettrico I collegamenti di supporto devono essere al di sopra del livello più alto dell acqua 3 Il cavo Marrone con Tracciatura Bianca dell interruttore UltimaSwitch deve essere collegato al cavo sotto fus...

Page 207: ... al conduttore del cavo marrone positivo della pompa Collegate il conduttore isolato del cavo marrone con tracciatura bianca dell interruttore al positivo posizione ON acceso dell interruttore del pan nello di controllo è necessario un fusibile in linea 8 Interruttore tripolare del pannello di controllo Funzionamento ON OFF Auto spento acceso automatico Collegate il conduttore isolato del cavo mar...

Page 208: ...a pompa di sentina si attiva Togliendo il dito dal cerchio superiore la pompa dovrebbe continuare a funzio nare Togliendo entrambe le dita la pompa smette di funzio nare dopo breve tempo 2 Assicuratevi di testare l interruttore UltimaSwitch in presenza di acqua nella sentina dell imbarcazione per aertarvi che la pompa si accenda e si spenga correttamente Se la pompa di sentina non si attiva come d...

Page 209: ...namento assicuratevi che l interruttore sia libero da detriti galleggianti I fusibili ed i collegamenti elettrici devono sempre essere mantenuti asciutti ed in posizione elevata Garanzia Il vostro interruttore UltimaSwitch è coperto da una Garanzia Limitata di tre anni ATTENZIONE La garanzia perde validità nei seguenti casi se il sigillo sul prodotto è rotto se qualsiasi cavo è stato accorciato di...

Page 210: ...38 A B 50 mm C 20 mm ...

Page 211: ...y DC Versorgung Batterie Batería Batteria Elektrisk installation med Johnson Pump panel Electrical installation with Johnson Pump Panel Elektrischer Anschluss mit Johnson Pump Schalttafel Schéma de raccordement avec le tableau de commande Johnson Pump Instalación eléctrica con panel Johnson Pump Schema collegamento elettrico con pannello di controllo Johnson Pump ...

Page 212: ...ordés Advertencia Estos cables ya van conectados Nota Bene Questi cavi sono già collegati A B C Brun nr 2 Brown No 2 Braunes Nr 2 Marron No 2 Marrón No 2 Marrone No 2 Brun vit nr 1 Brown white No 1 Braunes weiss Nr 1 Marron blanc No 1 Marrón blanco No 1 Marrone blanco No 1 Brun Brown Braunes Marron Marrón Marrone Svart Black Schwarz Noir Negro Nero ...

Page 213: ...tterie Batería Batteria C Säkring Fuse Sicherung Fusible Fusible Fusibile Elektrisk intsallation utan panel Electrical installation without panel Elektrischer Anschluss ohne Schalttafel Schéma de raccordement sans tableau de commande Instalación eléctrica sin panel Schema collegamento elettrico senza pannello di controllo ...

Page 214: ...rrón Marrone Svart Black Schwarz Noir Negro Nero A B C Brun nr 2 Brown No 2 Braunes Nr 2 Marron No 2 Marrón No 2 Marrone No 2 Brun vit nr 1 Brown white No 1 Braunes weiss Nr 1 Marron blanc No 1 Marrón blanco No 1 Marrone blanco No 1 ...

Page 215: ...CTS OR TO ALTER THIS WARRANTY IN ANY WAY IN NO EVENT WILL JOHNSON PUMPS OF AMERICA BE LIABLE FOR MORE THAN THE SALES PRICE OF THE PRODUCT UNDER NO CIRCUMSTANCES WILL JOHNSON BE LIABLE FOR ANY LOST PROFITS INCIDENTAL OR CONSEQUENTIAL COSTS EXPENSES OR DAMAGES THE LIMITATION ON LIA BILITY FOR LOST PROFITS INCIDENTALORCONSEQUEN TIALCOSTEXPENSESORDAMAGESSHALLSURVIVE ANY FAILURE OF ESSENTIAL PURPOSE OF...

Page 216: ...pump marine processequipment spx com For more information about our worldwide locations approvals certifications and local representatives please visit www johnson pump com SPX Corporation reserves the right to incorporate our latest design and material changes without notice or obligation Design features materials of construction and dimensional data as described in this bulletin are provided for...

Page 217: ...e try it our way 17 2 HYDRAULIC POWER ASSIST FOR SEASTAR STEERING SYSTEMS OPERATING INSTRUCTIONS AND OWNERS MANUAL w w w s e a s t a r s t e e r i n g c o m I S O 9 0 0 1 MANUFACTURED BY TELEFLEX CANADA LIMITED PARTNERSHIP Including ...

Page 218: ...t in severe personal injury or death WARNING Immediate hazards which WILL result in severe personal injury or death DANGER Information which is important to proper installation or maintenance but is not hazard related NOTICE Cleaning fluids containing ammonia acids or any other corrosive ingredients MUST NOT be used for cleaning any part of this Hydraulic Steering System Failure to comply will cau...

Page 219: ...ducts are used with this system Due to a small amount of internal hydraulic slip a master spoke or centered steering wheel cannot be maintained with a Hydraulic Steering System For best results use an equal distance spoke steering wheel DO NOT use a wire coil type trim switch with a hydraulic steering system Wire coil can wind up tight around the steering wheel shaft and prevent further steering P...

Page 220: ...s and or jack plate restrictors Contact Jack plate manufacturer for advice if required Confirm that the steering cylinder can be stroked fully in both directions as well as full tilt and trim without stretching and or kinking the hydraulic hoses Confirm that the hydraulic hose tube are not subjected to chafing rubbing or stretching Stretched kinked or chafed hose tube will fail over a period of ti...

Page 221: ... Teleflex products with the P A unit as with ALL Teleflex systems Failure to do so may void your warranty The SeaStar Power Assist will automatically recognize the voltage level once it is connected to an on board power source refer to page 12 for electrical connections NOTICE NOTICE ONLY use SeaStar PRO Power Assist with a SeaStar PRO helm DO NOT exceed peak operating pressure 1000psi Standard 15...

Page 222: ...er system is an electronically controlled hydraulic pump that boosts the fluid being sent from the helm pump to the steering cylinder this will result in much easier effort at the wheel even when under heavy loads A compensating line connects the P A unit to the helm pump allowing the P A unit to share fluid with the helm reservoir The SeaStar P A is compatible with multiple steering stations and ...

Page 223: ...o comply may result in possible loss of steering causing property damage personal injury and or death The SeaStar and SeaStar PRO Power Assist pump will automatically recognize the power source output 12 24Volt If connecting SeaStar or SeaStar PRO Power Assist directly to the battery the connection MUST be fused in compliance with ABYC specifications WARNING DO NOT use SeaStar Nylon tube with P A ...

Page 224: ...re noise is preferred to be limited Install the P A unit in a vertical position see diagram as close the steering cylinder as possible DO NOT mount the P A unit in a horizontal position The P A motor may be HOT to the touch DO NOT mount P A in an area where fabrics and or any other flammable material may come in contact with the P A motor Install steering hoses using diagrams noted on page 6 throu...

Page 225: ... HC6753 HC6752 HC6755 HC6754 I O Cylinder HC5332 C1 C2 R H1 H2 PORT STARBOARD Hoses MUST be at least 6 in length from the power assist to the helm pump or from the power assist to the cylinder s NOTICE HELM PUMP MODEL WHEEL DISPLACEMENT TURNS 1 7 cu in per revolution 5 2 0 cu in per revolution 4 2 4 cu in per revolution 3 5 Figure 3 CAUTION ALL hose connections MUST be torqued to 15 ft lb 20 34Nm ...

Page 226: ...lution 10 5 2 0 cu in per revolution 8 4 2 4 cu in per revolution 6 3 5 A B Hoses MUST be at least 6 in length from the power assist to the helm pump or from the power assist to the cylinder s NOTICE Figure 4 CAUTION ALL hose connections MUST be torqued to 15 ft lb 20 34Nm DO NOT run the wires or hoses in areas where the may come in contact with battery acid or excessive heat i e engine exhaust ma...

Page 227: ... 10 2 0 cu in per revolution 12 5 8 2 4 cu in per revolution 10 3 6 C D Hoses MUST be at least 6 in length from the power assist to the helm pump or from the power assist to the cylinder s NOTICE Figure 5 CAUTION ALL hose connections MUST be torqued to 15 ft lb 20 34Nm DO NOT run the wires or hoses in areas where the may come in contact with battery acid or excessive heat i e engine exhaust manifo...

Page 228: ...l Cylinder HC5380 C1 C2 SYSTEM INSTALLATION SEASTAR POWER ASSIST PORT STARBOARD R H1 H2 DO NOT use SeaStar PRO systems with HC5370 side mount and or HC5380 Splashwell mount cylinders as SeaStar PRO systems are not compatible with any unbalanced cylinder WARNING Hoses MUST be at least 6 in length from the power assist to the helm pump or from the power assist to the cylinder s NOTICE Figure 6 Unbal...

Page 229: ...UST be at least 6 in length from the power assist to the helm pump or from the power assist to the cylinder s NOTICE Figure 7 HELM PUMP MODEL WHEEL TURNS DISPLACEMENT HC5312 2 HC5313 HC5314 HC5318 HC5319 1 7 cu in per revolution 4 2 5 6 6 8 2 0 cu in per revolution 3 6 4 5 5 6 8 2 4 cu in per revolution 3 3 5 4 2 4 2 5 7 CAUTION ALL hose connections MUST be torqued to 15 ft lb 20 34Nm DO NOT run t...

Page 230: ...be run in both directions during the bleeding procedure refer to page 18 for details Autopilot Connection Detail SYSTEM INSTALLATION SEASTAR POWER ASSIST PORT STARBOARD Installation and operation can be simplified with the purchase of a SeaStar AutoPilot Pump Contact Teleflex Marine for details NOTICE H1 H2 C1 C2 P R R S P R S AUTOPILOT PUMP Hoses MUST be at least 6 in length from the power assist...

Page 231: ...r supply being limited NOTICE If applicable complete the wiring from the distribution panel to the boat battery in accordance to ABYC E 11 10 Load Calculation and E 11 16 System wiring NOTICE WARNING ALWAYS use ABYC compliant components in electrical installations of the Power Assist and any other electrical device being installed on board the vessel Failure to do so may result in a fire and or ex...

Page 232: ...visable to install a Dual Ignition Control Kit part HA1201 This kit will enable the Power Assist to work in the event an engine s may not be running Wiring Diagram If the location of the SeaStar Power Assist unit is within 72 of the battery the main overcurrent protection fuses within the unit itself will meet ABYC requirements NOTICE 2 x 40 amp ATO ATC fuses are located inside the rear panel of t...

Page 233: ...ring cylinder bleeder fittings Ensure the quick connect is locked onto the fitting Open ALL Cylinder bleed fittings 1 1 2 turn DO NOT OPEN MANUAL BLEED VALVE WHEN USING POWER PURGE UNITS Turn Power Purge unit ON Oil should flow into and out of the helm pump Wait twenty seconds for the helm to fill with oil Turn the steering wheel clockwise until the cylinder rod is fully extended you may have to m...

Page 234: ...duce air into the system and increase your filling time 2 bottles 2 quarts or liters for single station and single cylinder systems One additional bottle for each cylinder helm and or autopilot added to the system Oil can be re used if filtered through a fine mesh screen such as that used for gasoline If unable to filter oil an additional bottle of fluid is required Bleeder refers to cylinder or P...

Page 235: ...drive Cylinders OPEN LEFT SIDE BLEEDER TURN CLOCKWISE R H1 H2 MANUAL BLEED VALVE RESERVOIR BLEED FITTING FILLER PLUG REMOVED PUSH PIN FILLER KIT HELM FILL PORT DO NOT LET OIL LEVEL FALL BELOW THIS POINT Fill helm with fluid then turn steering wheel to the starboard side until a steady stream of air free oil comes out of the reservoir bleed fitting on the Power Assist Unit Close reservoir bleed fit...

Page 236: ...ng to turn the wheel close the bleed fitting for your application and let go of the cylinder body rod Outboard Front Mount HC5332 Cylinder Side Mount Splashwell Mount Cylinder All Balanced Cylinder Inboard Sterndrive Cylinders TURN COUNTER CLOCKWISE CLOSE LEFT SIDE BLEEDER Step 4 TURN COUNTER CLOCKWISE OPEN LEFT SIDE BLEEDER OPEN RIGHT SIDE BLEEDER TURN COUNTER CLOCKWISE Continue turning the steer...

Page 237: ...dy rod CLOSE RIGHT SIDE BLEEDER Outboard Front Mount HC5332 Cylinder Side Mount Splashwell Mount Cylinder All Balanced Cylinder Inboard Sterndrive Cylinders TURN CLOCKWISE CLOSE RIGHT SIDE BLEEDER Step 6 Complete electrical connections as outlined in your Installation Owner s Manual Repeat Steps 2 5 of purging instructions with the P A unit ON Be sure to remove ALL air from the autopilot reservoir...

Page 238: ...tion no 1 and repeat entire procedure at station no 2 Note Refer to Oil Level System Check on page 20 Twin Station Twin Cylinder CYLINDER NO 2 CYLINDER NO 1 STATION NO 2 STATION NO 1 CYLINDER NO 2 CYLINDER NO 1 When performing Steps 2 5 perform instructions in each step first on cylinder no 1 and then on cylinder no 2 before proceeding to the next step ie Perform instructions referring to right si...

Page 239: ...ny sign of a leak MUST be repaired prior to operating the boat While turning steering wheel observe fluid level in the helm pump If fluid level drops and rises as the wheel is being turned there is still air in the system Complete bleeding instructions again until no obvious fluid level change is noticed Helms mounted with the wheel shaft completely horizontal must be filled to the bottom of the f...

Page 240: ...ted on page 6 through page 10 confirm that your hoses are hooked up correctly Check ALL lines for sign of a collapsed or kinked line 5 Helm only turns in one direction and free wheels in the other Port or Starboard line is connected to the reservoir R port on the P A unit Review the plumbing diagrams for your system noted on page 6 through page 10 confirm that your hoses are hooked up correctly 6 ...

Page 241: ... off than with the power assist on Hitting hard over causing hose expansion Power assist is pressurizing system This is a normal occurrence when using the power assist system This is a normal occurrence when using a power assist The Green and Red lights are used to show the status of the SeaStar Power Assist Units Below is a quick list as to what the lights refer to Any fault within the Power Assi...

Page 242: ...l every time SeaStar Power Purge JR Part HA5445 2 Steering feel is solid every time Complete Fill Purge in 10 minutes or less Fast and efficient Easy to operate Screens contaminants from oil Quick connect fittings Convenient portable size Convenient electrical hook up utilizing 12 volt boat battery Optional Dual Cylinder Purging Kit HA5461 available Optional 50 Hose Extension Kit HA5462 for longer...

Page 243: ...24 SEASTAR Hydraulics ...

Page 244: ... mm 5 42 138 mm 1 3 8 64 mm TOP OF POWER ASSIST UNIT 2 x 22 35 mm Floor Mounting Template If printing or photocopying from this page Using a ruler confirm that the measurements shown on the print out are as stated on this page BEFORE drilling NOTICE ...

Page 245: ...26 SEASTAR Hydraulics ...

Page 246: ...7 94 mm 8 19 208 mm 127 mm 4 x 22 FRONT OF POWER ASSIST UNIT Wall Mounting Template If printing or photocopying from this page Using a ruler confirm that the measurements shown on the print out are as stated on this page BEFORE drilling NOTICE ...

Page 247: ...28 SEASTAR Hydraulics ...

Page 248: ...duct were purchased or to us at the appropriate address In such a case Teleflex Canada Limited Partnership products found to be defective and covered by this warranty will be replaced at Teleflex s option and returned to the customer The above quoted statement is an extract from the complete Teleflex Canada Limited Partnership products warranty statement A complete warranty policy is available in ...

Page 249: ...30 SEASTAR Hydraulics ...

Page 250: ...LEX CANADA 3831 NO 6 ROAD RICHMOND B C CANADA V6V 1P6 FAX 604 270 7172 www seastarsteering com 2007 TELEFLEX CANADA LIMITED PARTNERSHIP PRINTED IN CANADA FORM NO 298403 1300 10 08 Rev A ISO 10592 M A R I N E ...

Page 251: ...H Y D R A U L I C S T E E R I N G S E L E C T I O N G U I D E 2 0 0 8 M A R I N E BAYSTAR SEASTAR HYNAUTIC ...

Page 252: ... boater you are responsible for having all required safety equipment for operating your boat safety and for ensuring the safety of those on board your vessel as well as those sharing the waterways Boaters exercising courtesy and common sense will not create a hazard threat stress or an irritant to themselves to others to the environment or to wildlife 1 Wear an approved Personal Flotation Device P...

Page 253: ...SeaStar Steering 6 7 SeaStar Power Steering 7 1 Hynautic Trim Tabs 8 1 SeaStar Hynautic Helms General 9 1 SeaStar Standard Rear Mount Helms 9 4 SeaStar Tilt Sport Tilt Helms 9 5 Hynautic Helms 9 7 SeaStar Hose Tubing Fittings Accessories Tools 10 1 Outboard Hose 10 2 Inboard Sterndrive Tubing 10 6 Additional SeaStar Steering Station or Autopilot Kit 10 8 Fittings Fitting Kits 10 9 Liquid Tie Bar a...

Page 254: ...nd simplicity BayStar SeaStar the hydraulic steering systems that are Easy to install Only three components helm cylinder tube or hose Compact and attractive helm design Variety of helm mounting configurations Simple tube hose fitting connections Clear complete installation instructions Easy to fill and purge Engineered bleed fittings on the cylinders A helm and lock valve design that enhances air...

Page 255: ...ylinder The most important differences between the variety of steering systems available is the cylinder selection Both BayStar and SeaStar systems have a cylinder for most steering applications 3 Hoses and Tubes Required to provide a path for the fluid to flow under pressure from the helm pump to the cylinder The system is a two line system This makes operation very simple 1 The steering wheel wh...

Page 256: ...andard or tilt helm 3 additional features such as autopilots Notes on Steering Response versus Steering effort Steering wheel effort is directly proportional to the number of wheel turns lock to lock The number of wheel turns lock to lock is dependent on three things 1 the volume of the cylinder 2 the displacement of the helm pump 3 the allowable movement of the rudder or drive unit Less wheel tur...

Page 257: ...5mph Most economical system to meet my steering needs Page 3 1 3 2 Power Assist Automotive Style Feel and Comfort Page 2 1 3 1 3 2 OUTBOARD Single 150HP 350HP OVER 65mph Most economical system to meet basic steering needs Page 3 1 3 9 Recommended for Steering Comfort and Automotive Style and Feel Page 2 1 3 1 3 9 OUTBOARD Multiple over 150HP including Catamaran and Liquid Tiebars Most economical s...

Page 258: ...vi Selection Guide ...

Page 259: ...ng BayStar continues the tradition bringing comfort and safety to boating The BayStar steering system consists of a super low friction helm for smooth comfortable steering a balanced cylinder featuring a compact design that fits most splashwells For your convenience two lengths of 20 cut to fit tubing are supplies 2 x 20 length two bottles of hydraulic steering fluid and one fill tube for easy fil...

Page 260: ... to select your BayStar System TILT HELM PART HH4315 STANDARD HELM PART HH4314 9 2 233 5mm 4 8 122mm 6 8 173mm 2 4 61mm 1 3 33mm 3 6 91 5mm 3 5 89mm 3 76mm 42 6 1 4 NPT PORTS 4 1 2 3 4 5 3 DIA 76 mm 4 5 8 118 mm 3 15 16 100 mm 7 15 16 200 mm 3 4 STANDARD TAPER 1 4 NPT FILL PORT 1 4 NPT PORTS 4 5 8 NF THREAD NOTICE Comes with newly designed tilt mechanism ...

Page 261: ...al restrictions also apply to external motor mount brackets iii Ensure dimension A maintained through full trim tilt range iv Maximum transom thickness 3 76mm v Engines less than 70HP may require up to an additional 1 25mm of splashwell clearance OUTBOARD FRONT MOUNT 2 Check the BayStar cylinder dimensions through the full trim tilt range of the engine IS THE SPLASHWELL WIDE ENOUGH The HC4645H 47H...

Page 262: ...plication chart on page 1 5 If the cylinder that you are replacing does not include the letter H after the part number you will need to reuse the fittings out of your old cylinder and or purchase fitting kit HF4201 includes 2 of the old style bleed fittings NOTICE NOTICE BayStar Steering Kit HK4200A Includes 1 x BayStar helm pump HH4314 1 x BayStar Cylinder HC4645H 1 x BayStar Tubing kit HT4420H c...

Page 263: ...TOHATSU 1990 DATE 140 140 HP HC4645H YAMAHA 1998 DATE 40 50 HP HC4645H 2 1998 DATE 60 HP HC4645H 3 1986 DATE 70 90 HP HC4645H 1 1997 DATE 80 150 HP 4 Stroke HC4645H 2000 DATE 25 60 HP 4 Stroke HC4648H 1 YANMAR 1990 DATE 27 36 HP HC4645H 1 Requires Spacer kit part HO5090 2 Engine clamp brackets must be cut or ground and the engine through bolted onto the transom or interference will occur restricti...

Page 264: ...1 6 Selection Guide ...

Page 265: ...ds These were the driving forces behind the design of SeaStar and SeaStar PRO Power Assist This new and innovative product is highly recommended on any 200HP and above outboard application to give your boat the same easy steering you are accustomed to in your car Power Assist is also recommended for the following Twin and Triple engine applications Bass Boats Power Catamarans Inboard powered cruis...

Page 266: ... controlled hydraulic pump that boosts the fluid being sent from the helm pump to the steering cylinder this will result in much easier effort at the wheel even when under heavy loads A compensating line connects the P A unit to the helm pump allowing the P A unit to share fluid with the helm reservoir The SeaStar P A is compatible with multiple steering stations and with the use of an autopilot I...

Page 267: ...ex systems Failure to do so may void your warranty NOTICE NOTICE Plan ahead There MUST be at least 4 feet of hose between the helm pump and power assist or the power assist and the steering cylinder NOTICE SeaStar P A Compatibility Chart POWER ASSIST DO NOT exceed peak operating pressure 1000psi Standard 1500psi Pro WARNING SEASTAR P A 12VOLT SEASTAR PRO P A 12 VOLT 12 Volts 1000 psi MAX System pe...

Page 268: ...2 4 Selection Guide ...

Page 269: ...h 2 CRUISER Cuddy express bridge cruiser primarily designed for cruising It has overnight accommodations Typically rigged with two steering stations Boats may be single and or dual engine and is generally slower than 45 mp h 3 RUNABOUT Intended for day boating Typically a single engine but can be a dual engine boat This includes tournament Ski boats and performance outboards Boat speeds are genera...

Page 270: ...to 700 HP Typical applications include center console fishboats and cruisers How to select a front mount outboard steering system 1 From the order guide on page 3 3 select the system configuration based on a the number of engines and b the total power of engine s to be installed 2 From the application guides on page 3 5 to page 3 7 confirm that the Front Mount cylinder will fit your specific make ...

Page 271: ...S HF5530 10 1 OIL 3 SEASTAR OIL HA5430 11 1 FOR EXTRA STEERING STATION ADD HELM 1 SEASTAR II STANDARD HH5272 9 6 FITTING KIT 1 ADD A STATION HF5501 10 10 HOSE KIT 1 OUTBOARD HOSE HO51_ _ 10 2 OIL 1 SEASTAR OIL HA5430 11 1 Refer to Application Guides on page 3 5 to page 3 7 for correct cylinder Refer to on page 10 2 for measuring hose distance DUAL ENGINE SINGLE CYLINDER NON COUNTER ROTATING APPLIC...

Page 272: ...67xx Cylinders See Notes 2 4 HC53xx Cylinders HO67xx Tie Bars HO60xx Tie Bar 3 4 Selection Guide OUTBOARD FRONT MOUNT 300HP Outboard Installation Recommendations With the introduction of heavier higher horsepower engines producing more torque Teleflex Marine has updated its recommendations across various applications single and multiple engines different hull types etc Please read carefully to ens...

Page 273: ...dicator HC5348 MERCURY 1984 1994 2 4 2 5HP EFI HC5345 See Note 2 1989 DATE 75 300HP HC5345 1996 DATE 75 225HP 4 Stroke HC5345 1998 DATE 30 60HP HC5345 See Note 1 2003 DATE 250 300HP XS HC6345 See Note 3 NISSAN 1990 DATE 90 140HP HC5345 SUZUKI 1986 DATE 100HP HC5345 1986 2002 115 140HP HC5345 NOT 1996 1986 DATE 150 300HP 2 4 Stroke HC5345 1996 ONLY 115 140HP HC5348 1998 DATE 40 140HP 4 Stroke HC535...

Page 274: ...0HP HC5348 HO6001 HO6002 1998 DATE 40 140HP 4 Stroke HC5358 HO6003 HO6002 See Note 2 2003 DATE 90HP 4 Stroke HC5358 HO6003 HO6002 See Note 2 US MARINE 1996 DATE 90 120HP HC5345 HO6001 HO6002 YAMAHA 1990 DATE 40 90HP HC5345 HO6003 HO6002 1986 DATE 100 250HP 2 Stroke HC5345 HO6001 HO6002 1997 DATE 80 225HP 4 Stroke HC5358 HO6001 HO6002 See Note 1 2000 DATE 150 250 HPDI HC5358 HO6001 HO6002 See Note ...

Page 275: ...250 300HP HC5345 HO6001 HO6002 See Note 4 1991 DATE 200 225HP HC5345 HO6003 HO6002 See Note 4 1991 DATE 90 225HP Ficht HC5345 HO5080 See Note 2 4 1998 DATE 65 70HP 4 Stroke HC5345 HO6003 HO6002 See Note 1 4 2005 DATE E250 DPX Vindicator HC5348 HO6003 HO6002 See Note 4 SUZUKI 1986 DATE 150 200HP 2 4 Stroke HC5345 HO6003 HO6002 See Note 4 1986 DATE 115 140HP HC5345 HO6003 HO6002 See Note 4 1998 DATE...

Page 276: ... Verado N A HC6751 p x 1 HC6751 p x 1 required for triples Tiebar HO6700 x 1 HC6752 c x 1 250 300HP XS HC6750 s x 1 HC6750 s x 1 2 x HO6700 tiebar kits One cylinder per HC6751 p x 1 HC6751 p x 1 required for triples engine required Tiebar HO6700 x 1 HC6752 c x 1 SUZUKI 200 300HP HC6750 s x 1 HC6750 s x 1 2 x HO6700 tiebar kits All models 2 and 4 stroke HC6751 p x 1 HC6751 p x 1 required for triple...

Page 277: ...systems require the use of a SeaStar PRO helm and SeaStar PRO 1500psi reinforced Kevlar hoses ONLY SUPPORT ROD KEY WAY SEASTAR PRO CYLINDER HC6345 SUPPORT ROD KEY WAY NEW BUSHINGS LONGER BUSHINGS SUPPORT BRACKET SUPPORT BRACKET Cylinder Part HC6345 Shown OUTBOARD FRONT MOUNT SeaStar PRO Helm systems require the use of SeaStar PRO 1500 psi reinforced Kevlar Hoses ONLY WARNING SeaStar PRO Helms requ...

Page 278: ...C6345 2005 DATE E250HP Vindicator N A Contact Teleflex MERCURY 1989 DATE 150 300 2 Stroke 4 Stroke HC6345 XS engine requires mercury supplied and XS Engines tiller bolt on install SUZUKI 1986 DATE 150 250 HP 2 and 4 Stroke HC6345 YAMAHA 1986 DATE 150 250HP 2 and 4 Stroke HC6345 2002 DATE 300 HPDI HC6358 Is your Splashwell wide enough Check page 3 11 for space requirements NOTICE SeaStar PRO Steeri...

Page 279: ...tiebar length c Minimum engine center distance is 26 unless engine manufacturer recommendation is greater Motor Well dimensions required for front mount outboard steering systems A Operational interference of the steering cylinder cylinder fittings and jackplates transom splashwell can occur under certain conditions Check installation thoroughly throughout the full range of Motor Tilt Jack Height ...

Page 280: ... of cylinder If not mounted in line motors will have a different turning radius 2 Distance between motors 3 Distance of travel in tilt arc 4 Horizontal alignment of cylinder Horsepower Limitations ENGINE MAXIMUM CYLINDER RECOMMENDED NO OF STEERING CONFIGURATIONS HORSEPOWER HELM PUMP WHEEL TURNS NON COUNTER ROTATING UP TO 450HP HC5343 HH5271 5 HC5374 HH5272 5 5 COUNTER ROTATING UP TO 600HP HC5343 H...

Page 281: ...er guide on page 3 14 select the system configuration based on a the number of engines and b the total power of engine s to be installed 2 From the order guide select the cylinder s and tie bar kits required 3 From the order guide select the appropriate helms and accessory hardware for each steering station 4 From the order guide select the fitting and hose kits required for the installation 5 Con...

Page 282: ...TANDARD HH5272 9 6 HOSE KIT 1 OUTBOARD HOSE HO51_ _ 10 2 HOSE KIT 1 OUTBOARD HOSE HO51_ _ 10 2 HOSE KIT 1 OUTBOARD HOSE HO51_ _ 10 2 FITTING KIT 1 TEE FITTINGS HF5530 10 1 OIL 3 SEASTAR OIL HA5430 11 1 FOR EXTRA STEERING STATIONS ADD HELM 1 SEASTAR II STANDARD HH5272 9 6 FITTING KIT 1 ADD A STATION HF5501 10 10 HOSE KIT 1 OUTBOARD HOSE HO51_ _ 10 2 OIL 1 SEASTAR OIL HA5430 11 1 BACK PLATE KIT FOR ...

Page 283: ...UFACTURER 3 8 COMPRESSION FITTING 13 330mm 9 229mm AT FULL EXTENSION 0 75 19mm AT FULL RETRACTION 1 5 DIA 38mm 1 5 38mm 1 5 16 ACROSS WRENCH FLATS BLEED NIPPLE 1 74 45mm Tie Bar for Side Mount Cylinders Part HO5009 ENGINE CENTRE DISTANCE MAXIMUM 36 914mm MINIMUM 26 660mm PART HC5370 OUTBOARD SIDE MOUNT ...

Page 284: ...om the order guide select the appropriate helms and accessory hardware for each steering station 4 From the order guide select the fitting and hose kits required You will have to determine the configuration length number of hose and fitting kits required for the installation refer to page 10 2 5 Confirm that there is sufficient space available in the splashwell and dash areas for the steering comp...

Page 285: ...0 11 1 ENGINE CYLINDER CONFIGURATION DUAL ENGINE SINGLE CYLINDER CYLINDER 1 SPLASHWELL HC5380 TIE BAR KIT 1 SPLASHWELL MOUNT TIE BARHO5010 HELM 1 SEASTAR I STANDARD HH5271 9 6 HOSE KIT 1 OUTBOARD HOSE HO51_ _ 10 2 OIL 3 SEASTAR OIL HA5430 11 1 FOR EXTRA STEERING STATIONS ADD HELM 1 SEASTAR I STANDARD HH5271 9 6 FITTING KIT 1 ADD A STATION HF5501 10 10 HOSE KIT 1 OUTBOARD HOSE HO51_ _ 10 2 OIL 1 SE...

Page 286: ...OUNT 36 914mm MAXIMUM ENGINE CENTRE DISTANCE 26 660mm MINIMUM ENGINE CENTRE DISTANCE Tie Bar Kit HO5010 Mounting Configuration General Dimensions PART HC5380 NOTICE DO NOT use a PRO Helm pump with this or any other unbalanced steering cylinder ...

Page 287: ...tion guide on page 4 3 confirm that a cylinder is available for your specific make model and year of drive unit Select the cylinder that is appropriate for the drive 3 From the order guide select the appropriate helm and accessory hardware Note that two helm pumps of different displacements are available for power steered sterndrives The displacement of the helm affects the number of turns lock to...

Page 288: ...1 9 7 REAR MOUNT HELM SEASTAR I HH5261 9 7 TILT HELM SEASTAR II HH5742 9 7 REAR MOUNT HELM SEASTAR I HH5262 9 7 POWER ASSIST STEERING PA1200 2 1 1 Seastar I helms are the standard recommendation for both non power and power steered applications 2 Seastar II helms can be specified for power steered applications where faster steering response is desired Review the application chart on page 4 3 for r...

Page 289: ...IST ALPHA I 1984 TO DATE BA135 7EM HC5332 5 0 3 5 1 5 6 7 BRAVO I 1984 TO DATE BA135 7EM HC5332 5 0 3 5 1 5 6 7 BRAVO II 1984 TO DATE BA135 7EM HC5332 5 0 3 5 1 5 6 7 BRAVO III 1984 TO DATE BA135 7EM HC5332 5 0 3 5 1 5 6 7 POWER ASSIST MERCRUISER I 1983 PRIOR 125 8EM HC5328 4 9 5 8 3 4 4 1 2 ALPHA I 1984 TO DATE 125 8EM HC5328 4 9 5 8 3 4 4 1 2 BRAVO I 1984 TO DATE 125 8EM HC5328 4 9 5 8 3 4 4 1 2...

Page 290: ... 08 306 86 mm 0 625 15 88 mm 8 85 224 79 mm 12 5 317 5 mm 0 25 6 35 mm 1 625 41 28 mm 5 127mm REQUIRED FOR UNRESTRICTED MOUNTING HC5332 135 7EM STERNDRIVE STEERING NOTICE If engine outdrive is NOT equipped with a torque tab on the underside of the lower leg one must be installed to reduce prop torque NOTICE DO NOT use a PRO Helm pump with this or any other unbalanced steering cylinder ...

Page 291: ...TAR and BAYSTAR Hydraulic Steering Systems 4 5 HC5329 125 8VEM General Dimensions HC5330 BA125 8EMV STERNDRIVE STEERING NOTICE DO NOT use a PRO Helm pump with this or any other unbalanced steering cylinder ...

Page 292: ...4 6 Selection Guide HC5331 92 VPS General Dimensions HC5314 BA150 7ATM STERNDRIVE STEERING NOTICE DO NOT use a PRO Helm pump with this or any other unbalanced steering cylinder ...

Page 293: ...g is through two through transom 1 4 NPT ports located at the mounting end of the cylinder Performance I O and Outboard Cylinders BORE STROKE DISP EXT DISP RET 1 5 38mm 9 229mm 15 9cu in 10 5cu in NOTICE Due to the large volume of the K 5 B Cylinders it is suggested that only Capilano and or Hynautic H 40 series helms be used to retain a comfortable yet reasonable amount of wheel turns from hard o...

Page 294: ...4 8 Selection Guide ...

Page 295: ...ed boat 1 From the Application Guide on page 5 2 select the System Number appropriate for the vessel based on a hull type displacement or planing b length of vessel c number of rudders and d usage of vessel 2 From the Order Guide on page 5 2 select the appropriate helms and accessory hardware for each steering station 3 From the Order Guide select the fitting and hose kits required for the install...

Page 296: ...AR HA5430 11 1 EXTRA TUBE AS ABOVE NOTE 2 3 10 6 1 4 5 HELM 1 SEASTAR II STANDARD HH5272 9 6 CYLINDER 1 BA175 7TM HC5319 OIL 3 SEASTAR OIL HA5430 11 1 HOSE KIT 1 HOSE KIT HF5508 10 12 COPPER TUBE 3 8 DIA NOTE 2 3 10 6 FOR EXTRA STEERING STATION ADD HELM 1 SEASTAR II STANDARD HH5272 9 6 10 11 OIL 1 SEASTAR HA5430 11 1 EXTRA TUBE AS ABOVE NOTE 2 3 10 6 2 HELM 1 SEASTAR I STANDARD HH5271 9 6 CYLINDER...

Page 297: ...A150 9TM HC5369 21 534 8 204 10 254 Figures in parenthesis are in millimetres TM CYLINDERS BRASS HC5318 HC5319 HC5369 ATM CYLINDERS ALUMINUM HC5312 2 HC5313 HC5314 CYLINDER DIMENSIONS SPECIFIC TO MODEL CYLINDER PART BODY SHAFT MODEL DIAMETER DIAMETER BA125 7ATM HC5312 1 38 35mm 0 50 12 7mm BA135 7ATM HC5313 1 50 38mm 0 63 15 9mm BA150 7ATM HC5314 1 75 45mm 0 63 15 9mm BA150 7TM HC5318 1 75 45mm 0 ...

Page 298: ...of the housing to protect the moving rod The other swivel joint located at the rod end allows for free movement of the cylinder without binding when attached to the rudder arm Above cylinders can be used on the following boats K 18 ALL System 1 as noted on page 5 2 K 19 ALL Systems 1 through 3 as noted on page 5 2 CYL DIMENSIONS MODEL A B C D BORE STROKE DISP K 18 24 5 662mm 9 31 237mm 11 75 299mm...

Page 299: ...vot mount Fixed Mount and Pivot Mount models K 22 K 27 and K 31 CYL DIMENSIONS MODEL A B BORE STROKE DISP K 31 38 37 975mm 14 12 359mm 2 0 51mm 10 254mm 25 5cu in Dimensions are with the cylinder rod centered CYL DIMENSIONS MODEL A B BORE STROKE DISP K 22 34 12 867mm 13 25 337mm 1 5 38mm 10 254mm 13 20cu in K 27 36 75 934mm 13 25 337mm 1 5 38mm 10 254mm 13 20cu in Dimensions are with the cylinder ...

Page 300: ...s a universal mount which allows two planes of pivot freedom Each cylinder is equipped with a stainless steel ball joint Porting is through two 1 4 NPT ports at each end of the cylinder CYL DIMENSIONS MODEL A B C BORE STROKE DISP K 8 19 74 502mm 24 47 622mm 27 92 710mm 2 5 64mm 9 5 242mm 39 2cu in K 9 24 74 629mm 31 99 813 mm 37 92 962mm 2 5 64mm 14 5 369mm 59 8cu in Clevis option increases length...

Page 301: ...e displacement or planing b length of vessel and d number of steering wheel turns desired 2 Select the fitting and hose kits required based on type of plumbing 1 2 or 5 8 tubing or hose and based on number of steering stations 3 Confirm that there is sufficient space available in the dash and engine compartment s for the steering components Refer to helm and cylinder dimensions on page 9 8 and pag...

Page 302: ...steering station purchase add a station kit for 2nd station HA5731 Hose Kit for Copper Tubing 2 hoses Contains two 18 45m hoses for single cylinder installations HA5440 SeaStar Oil 1 Gallon Other fittings may be required Contact Teleflex Canada Options K 31 Pivot Mount Inboard Cylinder K 31 can be used in place of HC5378 or HC5379 see application chart page 6 3 for details HA5732 Dual Cylinder Hos...

Page 303: ... or HC5356 1 2 5 8 300 HP 40 45 12 14m H 21 or H 25 6 8 HC5351 or HC5357 1 2 5 8 350 HP 40 45 12 14m H 42 4 7 HC5351 or HC5357 1 2 5 8 350 HP 40 55 12 17m H 42 7 4 HC5378 or HC5379 1 2 5 8 500 HP 40 55 12 17m H 41 5 4 HC5378 or HC5379 1 2 5 8 500 HP 45 65 14 20m H 41 5 4 HC5378 or HC5379 1 2 5 8 650 HP To 75 To 32m H 41 10 8 2 x HC5378 or HC5379 1 2 5 8 750 HP To 75 To 32m H 41 14 2 2 x K 8 1 2 5 ...

Page 304: ...a steering system A steering system manufacturer cannot anticipate all the variables in boat rudder design that affect the steering loads It is the final responsibility of the boat builder designer to specify maximum expected steering loads If the required information is not available please see the Displacement and Planning Hull data sheets on page 10 21 and page 10 22 These sheets after being co...

Page 305: ...draulic Steering Systems 6 5 Reservoir Part R 06 Capacity 2 quarts Relief Valve Part MSV 21 Relief Pressure factory set to 950psi 3 LINE INBOARD STEERING 4 7 8 124mm 9 1 2 241mm 13 5 8 346mm 1 25mm 3 7 8 98 5mm 2 1 2 63 5mm ...

Page 306: ...e code 8000 HS 10 H 100 and H 200 Series Helm Pumps Cylinders SEAL KIT DESCRIPTION KS 01 K 11 thru K 17 KS 02 K 18 thru K 20 KS 03 K 02 H1010 old style KS 04 K 21 thru K 29 prior to Aug 1983 KS 05 K 31 thru K 33 KS 06 K 21 thru K 29 after Aug 1983 KS 07 K 10 KS 08 K 07 KS 09 K 08 K 09 prior to April 15 1994 KS 11 K 01 PSK 10 KS 12 K 02 KS 13 K 03 K 04 PSK 11 PSK 12 prior to April 15 1994 KS 14 K 5...

Page 307: ...UST be replaced H 100 Series HYNAUTIC SEASTAR ADVISORY NOTICE H 116 HH5260 764618 H 120 HH5261 764618 H 124 HH5262 764618 H 200 Series H 300 Series HYNAUTIC SEASTAR ADVISORY NOTICE H 316 HH5271 764621 H 320 HH5273 764621 H 324 HH5272 764621 H 50 Series HYNAUTIC SEASTAR ADVISORY NOTICE BH 50 HH5273 764623 BH 51 HH5272 764623 BH 52 HH5271 764623 HYNAUTIC SEASTAR ADVISORY NOTICE BH 216 HH5741 764619 ...

Page 308: ... Hydraulic Steering Obsolete Replacing or upgrading from a Syten inboard steering system to SeaStar Components Helms The Syten helm pump should be replaced with the current model SeaStar Helm Pump HH5271 and Back mount kit HA5418 This should be done at each helm station Tube The 5 16 nylon tube and fittings are obsolete and must be replaced with SeaStar 3 8 nylon extruded tube for all inboard appl...

Page 309: ...al conditions with engines running a hydraulic oil supply is in a stand by mode ready to be directed to the steering cylinder as dictated by the steering wheel servo cylinder and power steering valve Turning the steering wheel left or right makes the system go from stand by into operating mode and move the steering cylinder accordingly In the event of a power source failure hydraulic oil from the ...

Page 310: ...Helm Standard Mount HH5271 SSI Helm Rear Mount HH5261 SSI Helm Tilt HH5741 SSI Helm Rear Mount 1 Shaft HH5281 Power Steering Pumps Outlet Check Power Pump HP5820 Press Relief Twin Pump HP5822 R H Rotation Belt Drive HP5830 L H Rotation Belt Drive HP5831 R H Rotation Keyed Shaft Direct Drive HP5832 R H Rotation Keyed Shaft Direct Drive HP5833 R H Rotation Direct Drive Heavy Duty HP5835 R H Rotation...

Page 311: ...rful enough to move and maintain the position of even the largest trim planes And this patented product is more durable because it resists corrosion by eliminating all external hoses isolating dissimilar metals and protecting vital seals Coupled with a Hynautic 12 volt or 24 volt pump the cylinder will extend quickly enough to make an immediate difference in the trim of your yacht or work boat Fea...

Page 312: ...r pump 2 ea TP 02 Manual 1 ea 182038 Hose 2ft 4 ea 207402 TCS 2 02 TAB CYLINDER SYS 12 VOLT Control switch 1 ea TC 03 Tab cyl cruiser 4 ea TK 01 Power pump 2 ea TP 02 Manual 1 ea 182038 Hose 2ft 4 ea 207402 OPTIONAL PUMP Pump 24V DC 110cu in minute TP 03 TRIM TABS Cylinder Specification Stroke 4 Displacement 5 94 cu in Force 2230 ft lb rated pressure Pressure and plate dimensional requirements are...

Page 313: ...inch displacements Convenient front of dash fill Small 3 0 hole cutout on dash Can be retrofitted into old SeaStar 4 5 hole cutout Complete with elbow fittings Rear mount helm features CONTACT YOUR LOCAL DISTRIBUTOR FOR AVAILABILITY Behind dash mounting configuration Available in 1 4 1 7 and 2 4 cubic inch displacements Top of dash fill point Complete with elbow fittings Sport Tilt helm features 5...

Page 314: ...f SeaStar Helm Pumps HEAVY DUTY SHAFT SEAL AND WIPER STAINLESS STEEL SHAFT Specifically designed to be used on smaller fishing vessels involved in the Lobster and Crabbing Industries The Commercial Helm Pumps are designed with a stainless steel shaft and heavy duty shaft seal and wiper This new shaft and seal help protect the Helm Pump from the abrasive effects of sediment that is brought on board...

Page 315: ...TEERING WHEEL CARRIAGE BOLTS PLASTIC BEZEL HELM PUMP WASHER LOCKNUT BACK PLATE WOODRUFF KEY FILLER PLUG VENTED OR NON VENTED DRAIN KIT DASH DASH DASH DASH Accessories Round Bezel part HA5417 Reduces the distance the helm protrudes from the front of the dash to 3 75 93mm 20 Wedge part HA5419 HA5408 c w Drain kit This kit is designed to mount the helm at a 20 angle to the mounting surface 4 possible...

Page 316: ...T 2 4 39 3 1000 70 HH6292 SPORT TILT Spline Shaft 2 4 39 3 1000 70 HH5260 REAR MOUNT 1 4 23 0 1000 70 HH5279 REAR MOUNT 1 STRAIGHT SHAFT 1 4 23 0 1000 70 HH5280 REAR MOUNT 1 TAPERED SHAFT 1 4 23 0 1000 70 HH5231 REAR MOUNT FULL FEEDBACK 1 4 23 0 1000 70 HH5261 REAR MOUNT 1 7 27 8 1000 70 HH5281 REAR MOUNT 1 TAPERED SHAFT 1 7 27 8 1000 70 HH5262 REAR MOUNT 2 4 39 3 1000 70 HH5282 REAR MOUNT 1 TAPER...

Page 317: ... TILT 2 0 33 0 1500 103 1 HH6188 SPORT TILT 2 4 39 3 1500 103 1 HH5778 REAR MOUNT 1 7 27 8 1500 103 1 HH5771 REAR MOUNT 2 0 33 0 1500 103 1 NOTES 1 SeaStar PRO helms cannot be used with an unbalanced cylinder SeaStar reinforced Kevlar Outboard style hoses MUST be used with ALL SeaStar PRO helms 2 No Check Valves are installed into these helm pumps These are intended for use in a single steering st...

Page 318: ...m 6 25 159mm 3 5 89mm FILLER PORT REQUIRES 3 4 HOLE TO BE DRILLED INTO DASH 5 8 NF THREAD 115mm 4 5 Max steering wheel diameter 28 711mm NOTICE NOTICE Max steering wheel diameter 28 711mm Min dash thickness 1 25 5mm Max dash thickness 1 5 38mm HELMS 1 straight and tapered shafts are also available see page 9 4 for details NOTICE 1 straight and tapered shafts are also available see page 9 4 for det...

Page 319: ... 111mm 42mm 1 66 5 28 134mm 5 8 NF THREAD 6 79 175mm 1 90 3 60 91mm OUTLINE OF STEERING WHEEL HUB INCLUDES FITTING CLEARANCE 4 92 125mm 2 67 68mm 6 81 173mm 5 81 148mm 88 22mm 4 00 dia 102mm 48mm 5 15 131mm NOTICE Max steering wheel diameter 20 508mm Max steering wheel diameter 20 508mm NOTICE HELMS Remote fill and vent kit included with helm pump requires a 3 4 hole to be drilled into the dash bo...

Page 320: ...d 9 Woodruff Yes H 26 2 00cu in 3 4 1 ft Tapered 9 Woodruff Yes Heavy Duty Helm Pump H 40 Series SHAFT STYLE INTEGRAL HELM DISPL DIA TYPE KEYWAY VALVING 40 Series H 41 5 50cu in 1 Straight 1 4 Square Yes H 41 2 5 50cu in 3 4 1 ft Tapered 9 Woodruff Yes H 42 4 00cu in 1 Straight 1 4 Square Yes H 42 02 4 00cu in 3 4 1 ft Tapered 9 Woodruff Yes Hynautic Helm Pumps NOTICE If using a Hynautic H 20 or H...

Page 321: ...ION DO NOT USE NYLON TUBING IN OUTBOARD AND OR POWER ASSIST STEERING APPLICATIONS General Considerations In most hydraulic steering installations the cylinder body moves as the motor outdrive or tiller arm is articulated Provide sufficient hose length to allow full uninterrupted steering motion including trim and tilt If your splashwell is rated for a dual engine application or you are mounting th...

Page 322: ...uld rupture from normal steering pressure causing loss of steering resulting in personal or property damage Visually inspect all hoses and fittings for wear and or damage as part of your regular annual maintenance Replace any hose or components suspect of excessive wear Measuring Hose Lengths SEASTAR OUTBOARD HOSE 1 Measure from the center of the steering wheel to the Starboard side wall 2 Measure...

Page 323: ...or each figure c Minimum bend radius for outboard hose is 2 1 2 6 cm d Outboard cylinders move They are subject to engine trim tilt Enough slack must be left in the hoses to prevent kinking OUTBOARD HOSE NOTICE CAUTION DO NOT cut the hose This will destroy the hose Once cut there is no means to field swage fittings to the ends of the hose PART NUMBER KIT DESCRIPTION HO51XX SeaStar Standard Outboar...

Page 324: ...ont Mount Cylinders Note cylinder body moves Figure E HC5370 Dual Side Mount Cylinders Note cylinder body stationary Figure F HC535 Single Front Mount Cylinder c w bulkhead fittings Note cylinder body moves Figure G HC5370 Single Side Mount Cylinder c w bulkhead fittings Note cylinder body stationary Figure H HC5345 Dual Front Mount Cylinders c w bulkhead fittings Figure I HC5370 Dual Side Mount C...

Page 325: ...uld be routed with a gradual rise so that air will not be trapped in the lower station b Some installations require more than 1 hose kit and additional fitting kits c Minimum bend radius for outboard hose is 2 1 2 6 cm d A compensating line is required between helm stations or the helm and autopilot power pack Additional Stations or Autopilot Integration ITEM DESCRIPTION PART QUANTITY REF NUMBER R...

Page 326: ...th of tubing run exceeds 100 feet 30 5m Additional SeaStar hose kit part number HF5508 is required to connect the tubing to the cylinder 3 8 copper tubing should be obtained through a local vendor based on the following tubing specifications Specification for copper tubing Soft annealed copper tubing Type L produced under ASTM D 280 To determine the required length of tubing for single and dual co...

Page 327: ...be used or if copper tubing is required based on lengths of tubing runs required 4 Total up the entire length of tubing required and round up to the next available tube kit length TUBING Single Station Figure A Single Inboard Cylinder fittings required supplied with helm and cylinder Figure B Single Sterndrive Cylinder fittings required supplied with helm and cylinder Parts list For Figures A B IT...

Page 328: ... stations or the helm and autopilot power pack b All hoses should be routed with a gradual rise particularly the compensating line so that air will not be trapped in the lower helm station c The second helm station or autopilot power pack may be connected at any location between the upper helm station and the cylinder For existing single station installations the nylon or copper tubing may be cut ...

Page 329: ...inc O Ring For use with Front Mount Cylinders ONLY 3 8 TUBE 3 8 TUBE 1 4 NPT 3 8 TUBE 3 per kit 1 4 NPT 3 8 TUBE 3 8 TUBE 3 8 TUBE 1 4 NPT 3 8 TUBE 3 8 TUBE 1 4 NPT 1 4 NPT All SeaStar Manual Hydraulic steering systems utilize the same style of fittings for all applications These are 3 8 compression fittings which utilize a 9 16 24 extra fine thread Refer to page 10 1 3 8 TUBE 3 8 TUBE 1 4 NPT 3 8...

Page 330: ...PT M Center 3 8 Tube M 2 Connector Fitting 4 600602 3 8 Tube M 1 4 NPT M 3 Tube Nut 3 8 Dia 4 280327 4 Non Vented Filler Plug 1 HA5432 5 SeaStar Nylon Tube 25ft HT5092 3 8 Dia A Elbow 3 8 Tube M 2 1 4 NPT M NOT INCLUDED IN HF5501 FITTING KIT HOSES ARE TO BE PURCHASED SEPARATELY OUTBOARD HOSE KIT HO51_ _ NOT INCLUDED IN HF5501 FITTING KIT HOSES ARE TO BE PURCHASED SEPARATELY DO NOT cut SeaStar Outb...

Page 331: ...502 Autopilot powerpack connection ITEM QUANTITY PART NO DESCRIPTION PER KIT NO 1 Tube Nut 3 8 Dia 10 280327 2 Connector Fitting 4 600602 3 8 Tube M 1 4 NPT M 3 Tee Fitting 2 600605 3 Ends 3 8 Tube 4 Non Vented Filler Plug 1 HA5432 A Tube Nut 3 8 Dia 2 B 3 8 Elbow 2 1 4 NPT M SUPPLIED WITH HELM NOTE USED IN SYSTEMS PLUMBED WITH 3 8 DIAMETER NYLON OR COPPER TUBE ...

Page 332: ...ttings HF5507 Application Kit to connect 3 8 diameter copper tubing to SeaStar cylinders using 3 8 diameter nylon tubing ITEM QUANTITY PART NO DESCRIPTION PER KIT NO 1 Tube Nut 3 8 Dia 4 280327 2 Connector Fitting 2 280929 3 8 Tube M 3 8 Tube M 3 Nylon Tubing 6ft 795628 3 8 Dia DO NOT use with SeaStar Outboard Cylinders and or SeaStar Sterndrive cylinder HC5332 NOTICE DO NOT cut SeaStar Outboard S...

Page 333: ...2 Assemblies per kit ITEM QUANTITY PART NO DESCRIPTION PER KIT NO 1 Connector Fitting 2 286323 2 Street Elbow 2 600606 3 8 Tube M 1 4 NPT F 3 Washer 4 202224 4 Nut 4 191621 HF5513 3 bulkhead fitting kit Application Single cylinder installations 2 Assemblies per kit ITEM QUANTITY PART NO DESCRIPTION PER KIT NO 1 Connector Fitting 2 600608 2 Street Elbow 2 600606 3 8 Tube M 1 4 NPT F 3 Washer 4 2022...

Page 334: ...ctor Fitting 4 286323 2 Tee Fitting 2 284826 2 Ends 3 8 Tube M Center 1 4 NPT F 3 Street Elbow 2 600606 3 8 Tube M 1 4 NPT F 4 Washer 8 202224 5 Nut 4 191621 HF5515 3 bulkhead fitting kit Application Dual cylinder installations ITEM QUANTITY PART NO DESCRIPTION PER KIT NO 1 Connector Fitting 4 286323 2 Tee Fitting 2 284826 2 Ends 3 8 Tube M Center 1 4 NPT F 3 Street Elbow 2 600606 3 8 Tube M 1 4 N...

Page 335: ...e Nut 2 555027 1 2 Dia Flare HF5569 Application Kit to connect 5 8 diameter copper tubing to SeaStar cylinders ITEM QUANTITY PART NO DESCRIPTION PER KIT NO 1 18 Hose Kit 2 338621 2 Connector Fitting 2 653624 3 8 NPT F 3 8 Tube M 3 Connector Fitting 2 288028 1 End 3 8 NPT M 1 End 5 8 Dia 45 Flare 4 Tube Nut 2 555121 5 8 Dia Flare DO NOT cut SeaStar Outboard Hoses WARNING DO NOT cut SeaStar Outboard...

Page 336: ...ng 2 600602 3 8 Tube M 3 8 NPT F 4 Elbow 2 288526 1 End 1 4 NPT M 1 End 3 8 Dia 45 Flare M A Outboard Hose Kit HO51__ B Copper Tube 3 8 Dia NOT SUPPLIED WITH FITTING KIT HF5582 Application Add a station or autopilot kit using 3 8 45 flare fittings ITEM QUANTITY PART NO DESCRIPTION PER KIT NO 1 Tube Nut 10 653022 3 8 Dia 45 Flare 2 Connector Fitting 2 653323 1 End 3 8 Dia 45 Flare M 1 End 1 4 NPT M...

Page 337: ...steering wheel counter clockwise until an air free stream of oil comes forth from bleed fitting no 2 then close bleed fitting no 2 Open bleed fitting no 3 and pull cylinder shaft all the way out on fitting no 3 side of cylinder Turn steering wheel counter clockwise until an air free stream of oil comes forth from bleed fitting no 3 then close bleed fitting no 3 Open bleed fitting no 4 and pull cyl...

Page 338: ...rst 2 Open the valve 3 Continue to turn the wheel hard over to Port Only cylinder A moves and reaches hard over 4 Close the valve CYLINDER A CYLINDER B PROPELLER PROPELLER LIQUID TIE BAR VALVE 1 3 4 2 STARBOARD PORT Front Mount Cylinder UNBALANCED CYLINDER A UNBALANCED CYLINDER B PROPELLER PROPELLER LIQUID TIE BAR VALVE 2 4 3 1 STARBOARD PORT Side Mount Unbalanced Cylinder Engines Toe d Outwards P...

Page 339: ... Screws onto the SeaStar and equivalent fluid to bleed the SeaStar system Makes for a clean bleed when used properly SeaStar Remote Fill Part HA6450 Can be used with ALL SeaStar Helm pumps Relocate your fill plug to a more convenient or hidden place Steering feel is solid every time Complete Fill Purge in 10 minutes or less Fast and efficient Easy to operate Screens contaminants from oil Quick con...

Page 340: ... 3 1 4 inches in diameter HA5465 Pilot Drill Jig for enlarging a 2 inch diameter dashboard hole to a 3 inch diameter hole As required for all standard SeaStar and SeaStar Pro helms when using a standard 3 inch diameter hole saw HA5466 Drill Jig for drilling mounting holes for standard SeaStar and SeaStar Pro helms A 3 inch dashboard hole is required HA5467 Drill Jig for drilling mounting holes for...

Page 341: ...and BAYSTAR Hydraulic Steering Systems 10 21 DISPLACEMENT HULLS ONLY Steering Torque Data Sheet TORQUE DATA SHEETS NOTICE Please include a detailed drawing of your rudder to assist with rudder load calculations ...

Page 342: ...r distance from the waterline to the rudder base feet Rudder shaft diameter inches Shaft power horsepower C B A C L C L Lower Rudder Bearing A Perpendicular distance from the rudder shaft to the propeller B Distance parallel to rudder shaft from rudder base to center of lower rudder bearing C Perpendicular distance from waterline to rudder base Note Formula presumes 23 27 counterbalance Projected ...

Page 343: ... HELM FILL PORT FILLER PLUG REMOVED Substitution of non recommended fluids may result in heavier steering and or irreparable damage to your steering system Alternate recommended hydraulic fluids for SeaStar steering systems Oil Manuf Brand Name SeaStar SeaStar oil part HA5430 Shell Aero Shell Fluid 41 Esso Univis N15 or J13 Texaco HO15 Chevron Aviation Hydraulic Fluid A Mobil Aero HFA Petro Canada...

Page 344: ...11 2 Selection Guide ...

Page 345: ...03 26 660 HS5176 225226 SEASTAR PRO 2 0 REAR MOUNT HH5771 2 0 33 0 1500 103 26 660 HS5176 225226 SEASTAR PRO 2 0 TRADITIONAL TILT HH5774 2 0 33 0 1500 103 20 508 HS5176 225226 SEASTAR PRO 2 0 SPORT TILT HH5290 2 0 33 0 1500 103 20 508 HS5176 225226 SEASTAR 2 4 STANDARD FRONT MOUNT HH5272 2 4 39 3 1000 70 26 660 HS5176 225226 SEASTAR 2 4 STANDARD MOUNT FULL FEEDBACK HH5762 2 4 39 3 100 70 26 660 HS...

Page 346: ...2 125 8EM HC5328 1 25 31 7 0 50 12 7 8 203 HS5154 8 3 135 2 7142 82 3 92VPS HC5331 1 25 31 7 0 50 12 7 8 203 HS5153 8 3 135 2 N A BA125 8EMV HC5330 1 25 31 7 0 50 12 7 8 203 HS5154 8 3 135 2 7142 82 3 PIVOT MOUNT HC5345 1 375 35 0 75 19 0 8 203 HS5157 8 34 136 6 N A PIVOT MOUNT HC5347 1 375 35 0 75 19 0 8 203 HS5157 8 34 136 6 N A PIVOT MOUNT HC5348 1 375 35 0 75 19 0 8 203 HS5157 8 34 136 6 N A P...

Page 347: ...D Mercer s Marine Equipment Marine Drive Clarenville Newfoundland A0E 1J0 Canada Tel 709 466 7430 Fax 709 466 3279 e mail scott mercer nf sympatico ca www mercersmarine com NOVA SCOTIA Stright MacKay Ltd Harbour Drive P O Box 1030 Pictou Nova Scotia B0K 1H0 Canada Tel 902 928 1900 Fax 902 485 8779 e mail info stright mackay com www stright mackay com ONTARIO Barclay s Marine 131 Caldari Rd Unit 2 ...

Page 348: ...6358 www boatech com Coast Distribution System Wholesale California USA Tel 800 495 5858 Diversified Marine Products 1914 S Mateo Street Los Angeles California 90021 USA Tel 213 624 5595 Fax 213 689 0986 Diversified Marine Products 4105 South Market Sacramento California 95834 USA Tel 916 929 2696 Fax 916 929 7192 Englund Marine Supply Retail 2 Commercial Street Eureka California 95501 USA Tel 707...

Page 349: ... Wholesale 12355 S W County Rd 769 Lake Suzy Florida 34266 USA Tel 941 764 0722 Fax 941 764 0832 Tolll Free 1 800521 3744 www landnsea net Land N Sea Distributors Wholesale 2968 Ravenswood Road Ft Lauderdale Florida 33312 USA Tel 954 792 5436 Fax 954 581 4867 Tolll Free 800 432 7652 www landnsea net Lewis Marine Supply Inc 220 S W 32nd Court Ft Lauderdale Florida 33315 USA Tel 954 523 4371 Fax 954...

Page 350: ...0 USA Tel 978 283 0293 Fax 978 283 3308 MICHIGAN Barclay Marine Dist Corp 24600 Maplehurst Drive Mt Clemons Michigan 48036 USA Tel 313 469 9910 Fax 800 959 1694 Tolll Free 800 959 5904 Barclay Marine Dist Corp 3513 lousma Drive S E Grand Rapids Michigan 49548 USA Tel 616 243 6464 Fax 800 959 1692 Tolll Free 800 959 5902 McDurmon Distributor G12238 Fenton Rd Fenton Michigan 48430 USA Tel 810 750 04...

Page 351: ...16 USA Tel 918 437 2371 Fax 800 544 5697 Tolll Free 800 643 9762 www benrock com OREGON Coast Distribution Wholesale 7914 S E 82nd Street Portland Oregon 97266 USA Tel 503 777 3991 Fax 503 775 4989 Englund Marine Supply Retail Foot of 15th Street Box 296 Astoria Oregon 97103 USA Tel 503 325 4341 Fax 503 325 6421 Tolll Free 800 228 7051 e mail englund pacifier com www englundmarine com Englund Mari...

Page 352: ... 800 234 7290 www paxtonco com WASHINGTON Coast Distribution Seattle Wholesale 5301 Shilshole Avenue N W Seattle Washington 98107 USA Tel 206 789 1500 Fax 206 784 6393 Englund Marine Supply Retail 280 East Wilson Westport Washington 98595 USA Tel 360 268 9311 Fax 360 268 9752 Tolll Free 800 228 7051 e mail englund pacifier com www englundmarine com Englund Marine Supply Retail 123 Howerton Way Ilw...

Page 353: ...runger Exports Florida BRAZIL See Brunger Exports Florida COLUMBIA See Brunger Exports Florida DENMARK Columbus Marine A S Brordrupvej 44 DK 4621 Gadstrup Denmark Tel 00 45 4619 1166 Fax 00 45 4619 1353 e mail columbus columbus marine dk www columbus marine dk EGYPT See Brunger Exports Florida ENGLAND Hypro Marine Mount Pleasant Lane Lymington Hampshire SO41 8LS England Tel 0044 590 681445 Fax 004...

Page 354: ... L Wholesale Via Beneficio 2 Tronco 57 B 48015 Montaletto Di Cervia Ravrnna Italy Tel 00 390 544 965689 Fax 00 390 544 965734 e mail svama nautica svama nautica com www svama nautica com JAMAICA See Brunger Exports Florida JAPAN See Brunger Exports Florida KOREA Saehan Marine 591 16 Janghang Dong Iisan Gu Goyang Si Gyungki Do Korea Tel 82 31 907 6363 Fax 82 31 903 1951 e mail seahan36 hanmir com S...

Page 355: ...t Ab Box 12022 SE 402 41 Gothenburg Sweden Tel 00 46 31 775 6530 Fax 00 46 31 24 53 17 e mail info comstedt se www comstedt se SWITZERLAND Marine Parts Heimgartner Pfaffikerstr 6 CH 8604 Volketswil Zurich Switzerland Tel 00 41 1997 4090 Fax 00 41 1997 4094 e mail marineparts pilatusnet ch TAIWAN Matsu Shiyon Trading Co No 19 Lane 100 Ho Pien Street San Chung City Taipei Taiwan Tel 00 886 2 2975 41...

Page 356: ...rstown MD 21740 Tel 301 739 2606 Boat America Glen 6651 20 Ritchie Hwy Rt 2 Glen Burnie MD 21061 Tel 301 761 5901 Boat America Maryland 5640 E Sunnyside Ave Beltsville MD 20705 Tel 301 474 0150 Boat America Towson 6863 Loch Raven Blvd Towson MD 21204 Tel 301 296 0451 MICHIGAN Boat America Detroit 2212 E 14 Mile Road Warren MI 48092 Tel 313 939 5050 NEW JERSEY Boat America Holmdel 2145 Rte 35 North...

Page 357: ...n accident or abnormal operation including racing misuse or alterations outside our factory Which has been repaired or modified by other than Teleflex Canada Limited Partnership Which has been used on an engine boat combination where the engine horsepower exceeds the boat horsepower rating established by the boat manufacturer Which has been used with other products which in Teleflex Canada Limited...

Page 358: ... Teleflex Canada Limited Partnership Printed in Canada Part Number SL6001 Rev 13_r04 TELEFLEX CANADA 3831 NO 6 ROAD RICHMOND B C CANADA V6V 1P6 FAX 604 270 7172 www seastarsteering com ISO 10592 M A R I N E ...

Page 359: ...lectric Hydraulic TT Thruster 140 300 GB www lewmar com 500100 Issue 3 Electric Hydraulic TT Thruster 140 300 Owner s Installation Operation Basic Servicing Manual GB T1873 Lewmar USA4 Thruster 140 to 00 I ...

Page 360: ...T1873 Lewmar USA4 Thruster 140 to ...

Page 361: ...odels 10 2 Electrical wiring installation 11 2 1 Typical electrical layout model 140TT 2 0 kW only 11 2 2 Typical electrical layout models 140TT 2 2 kW and 185TT 11 2 3 Typical electrical layout models 250TT 300TT 12 2 4 Electric motor terminal connections 12 2 5 Battery cable connections 13 2 6 Correct cable sizes 13 2 7 Electrolytic test 14 2 8 Installing control panel all models 14 2 9 Final ch...

Page 362: ...in danger and make the warranty invalid It is the unavoidable responsibility of the owner or master or other responsible party to assess the risk of any operation on the vessel Thruster supply The thruster is securely packed for transit However all parts should be inspected for signs of damage before installation If any parts are found to be damaged please contact lewmar Fitting This equipment mus...

Page 363: ...prove thrust as well as reduce noise TT Thruster can be fitted new or as a replacement for an existing thruster see Fig 1 1 3 NOTE Check mounting holes on the saw template Fig 1 1 3 Fig 1 1 4 1 2 Preparing the hole for the tube When you are satisfied the best location for the Thruster unit has been found within the parameters available proceed as follows Fig 1 2 1 Make a jig to precisly align the ...

Page 364: ...cal Fig 1 3 1 600 mm 24 Max Fig 1 3 2 Fig 1 3 3 Choose position of thruster ensuring internal room for motor and controls and that the propeller is easily reached from outside NOTE Fig 1 3 2 Normal install is to Port single propeller unit Position template on centre line double check everything and drill Remove all burrs All the holes must be on the centre line Poor alignment may affect hub positi...

Page 365: ...Check the hub gasket is in place Fig 1 6 1 Assemble anode kit and propeller in this order large washer propeller anode small washer and nyloc nut onto propeller shaft Fig 1 6 1 NOTE Poor exterior tunnel surface could cause leakage and noise Apply sealant to this area as required Fig 1 4 2 Fig 1 6 3 DO NOT allow propeller to touch tunnel Check the propeller has been assembled in the correct order 1...

Page 366: ...ying Blue Loctite 243 Fig 1 7 2 Assemble anode kit and propeller in this order large washer propeller anode small washer and nyloc nut onto propeller shaft To suit the wiring configuration supplied fit the thruster LH propeller on the port side Tighten propeller nut to 35 Nm 26 lbs ft a length of wood placed between propeller blade and tunnel will stop movement Fig 1 7 4 NOTE Poor exterior tunnel ...

Page 367: ...sition and align holes for most suitable installation and bolt motor assembly to saddle applying Blue Loctite 243 to bolts Fig 1 10 2 Fig 1 10 1 1 9 Installing electric motor unit model 140TT 185TT NOTE Illustrations based on 140TT saddle Align motor drive pin inline with slot in shaft Apply grease to hub shaft Fig 1 9 1 Slide motor into position and align holes for most suitable installation Bolt...

Page 368: ...0 7 kW 6 cc rev 210 bar 26 l min 100 kgf 250TTH 592520 15 kW 26 cc rev 122 bar 81 5 l min 200 kgf 250TTH 592521 15 kW 17 cc rev 190 bar 52 3 l min 200 kgf 300TTH 593020 22 5 kW 30 cc rev 182 bar 82 1 l min 300 kgf 300TTH 593021 22 5 kW 26 cc rev 210 bar 71 7 l min 300 kgf 1 12 Final checks All models Check list hydraulic Check drain line fitted All fittings are tight with seals in place Hydraulic ...

Page 369: ...irection to the control panel swap the white and violet wire connections on the contactor coils NOTE Automatic switch if fitted Main power is switched on when panel is switched on MOTOR FUSE BATTERY SWITCH OR AUTOMATIC BATTERY SWITCH 589034 If fitted BATTERY CONTROL BOX BLACK BOX VE VE RED VIOLET WHITE RED THERMAL SWITCH CONTROL BOX COVER REMOVED TO CONTROLS BLACK BOX B LA C K POSITIVE STUD Soleno...

Page 370: ...OSITIVE STUD Solenoid appearance may differ Fuse 5A 5x20 mm Fig 2 3 1 Fig 2 41 2 4 Electric motor terminal connections Terminals must be correctly clamped to motor studs Use a pair of spanners the one nearest motor to stop rotation of the stud Spanner sizes are 13 mm for 140TT and 17 mm for 185TT 300TT Tighten the bolts to 20 Nm 15 lbs ft Loom Wiring Red VE Blue Thrust port switch Grey Thrust star...

Page 371: ... 6 8 12 15 21 28 185 6 0 kW 24 V 370 9 12 16 24 32 250 8 0 kW 24 V 500 7 10 12 21 28 36 45 250 9 6 kW 48 V 330 26 37 50 64 300 10 8 kW 24 V 650 4 6 9 12 16 21 25 30 300 15 0 kW 48 V 420 24 35 48 62 CABLE AWG Cable length in feet TT Model Current A 3 2 1 0 00 000 0000 2x0000 140 2 0 kW 12 V 270 20 31 42 53 64 140 2 2 kW 12 V 280 20 30 40 50 60 185 3 0 kW 12 V 330 19 24 30 37 49 62 185 3 0 kW 24 V 1...

Page 372: ...motor body In both cases the meter should give no indication of an electrical connection If a connection is measured between the VE stud and the motor body check installation for cables or wires touching the assembly or for damage to assembly If a connection is measured between the VE stud and the motor body remove any bonding straps attached to the assembly and check as before Ω Ω Fig 2 7 1 V Fig...

Page 373: ...fore switching on the main power When first operating the thruster make sure you are not close to other vessels 3 Operating your thruster 3 1 140TT 2 0 kW The thruster can be operated using the Lewmar locking joystick Part No 589003 or any water proof momentary two direction switch with a 5 amp rating Switch ON the battery switch Lift the top hat and move the joystick in the desired direction When...

Page 374: ...e the joystick for the direction you wish to thrust Press the opposite button or move the joystick to change direction Fig 3 2 2 After 1 second thruster activates NOTE If thermal cut out is activated all power to the controls is disabled Wait for unit to cool down 1 Sec Fig 3 2 2 Additional controller Pressing opposite button on a second controlpanelwhenthrusterisoperating will cancel operation of...

Page 375: ...rect torque Check the motor assembly is dry and that the compartment is water tight Check and clean out thruster compartment Apply grease to exposed thruster seal and shaft If hub is removed the tunnel gasket must be replaced Electric Inspect electric motor ensure all leads are still tight Brush out carbon dust from top of electric motor especially on aluminium boats Recommend qualified electricia...

Page 376: ... Bronze 185 Single 5 Blade 82 180 27 59 591834 185TT 5 0 24 IP 5 0 6 7 Bronze 185 Single 5 Blade 82 180 27 59 591836 185TT 6 0 24 IP 6 0 8 0 Bronze 185 Single 5 Blade 97 213 27 59 592501 250TT 8 0 24 8 0 10 8 Bronze 250 Twin CR 5 Blade 140 308 46 102 592502 250TT 9 6 48 9 6 13 0 Bronze 250 Twin CR 5 Blade 170 374 50 110 592503 250TT 8 0 24 8 0 10 8 Aluminium 250 Twin CR 5 Blade 140 308 46 102 5930...

Page 377: ... Hub assembly 7 589151 Propeller 8 589150 Propeller anode kit 9 589152 Installation fixing kit 10 559018 Drive pin Item Part No Description 1 581026 Motor Assembly 2 553034 Cover 3 B11126 Solenoid 559003 Black Box 4 551052 Mounting Saddle 5 551035 Tunnel Gasket 6 581001 Hub Assembly 7 589151 Propeller 8 589150 Propeller Anode Kit 9 589152 Installation Fixings Kit 10 559018 Drive pin 6 1 Model 140T...

Page 378: ...5 0 12 24 555034 Cover 6 0 12 3 559003 Black Box All All 559020 Black Box 6 0 12 4 B11126 Solenoid 3 0 12 B11127 Solenoid 3 0 24 B11128 Solenoid 4 0 5 0 12 B11129 Solenoid 4 0 5 0 6 0 24 B11130 Solenoid 6 0 12 5 553071 Mounting Saddle All All 6 553035 Tunnel Gasket All All 7 583001 Hub 2 2 Ratio 3 0 12 24 583003 Hub 1 5 Ratio 4 0 6 0 12 24 8 589351 Propeller All All 9 589350 Anode Kit All All 10 5...

Page 379: ... Box 4 B11129 Solenoid 5 585014 Coupling 6 555025 Mounting Saddle 7 555035 Tunnel Gasket 8 585002 Hub 9 589551 Right Hand Propeller Item Part No Description 10 589552 Left Hand Propeller 11 589550 Anode Kit 12 555038 Plastic Washer 14 589554 Installation Fixings Kit 15 589029 Parallel Switch Box 12 24 V 24 V ONLY 589030 Parallel Switch Box 24 48 V 48 V ONLY Hydraulic Only 13 585040 Hydraulic Motor...

Page 380: ... 557035 Tunnel Gasket All All 8 587001 Hub All All 9 589750 Right Hand Propeller All All 10 589751 Left Hand Propeller All All Item Part No Description kW Volts 11 589550 Anode Kit All All 12 555038 Plastic Washer All All 14 589752 Installation Fixing Kit All All 15 589031 300TT 10 8 kW ONLY Heavy Duty Parallel Switch Box 12 24 V 10 8 12 24 589030 300TT 15 0 kW ONLY Heavy Duty Parallel Switch Box ...

Page 381: ... Cable Connectors 589019 18 m Control Cable Connectors 589020 22 m Control Cable Connectors 7 589006 Fuse Holder 8 589007 130 A ANL Type Fuse 589008 250 A ANL Type Fuse 589009 325 A ANL Type Fuse 589010 400 A ANL Type Fuse 589011 500 A ANL Type Fuse 589012 200 A ANL Type Fuse 9 589034 Automatic Battery Switch NOT 140TT 2 0 kW 10 589013 T2 Fuse Holder 11 589064 Motor Support Bracket Kit 185TT 58906...

Page 382: ... 162 6 3 8 316 12 7 16 185 7 9 32 85 3 11 32 185TT 5 0 24 V 5 0 kW 6 7 hp 162 6 3 8 316 12 7 16 185 7 9 32 85 3 11 32 185TT 6 0 12 V 6 0 kW 8 0 hp 173 6 13 16 316 12 7 16 185 7 9 32 85 3 11 32 185TT 6 0 24 V 6 0 kW 8 0 hp 173 6 13 16 316 12 7 16 185 7 9 32 85 3 11 32 250TT 8 0 24 V 8 0 kW 10 8 hp 165 6 1 2 405 15 15 16 250 9 27 32 238 9 3 8 250TT 9 6 48 V 9 6 kW 13 0 hp 165 6 1 2 405 15 15 16 250 ...

Page 383: ...tteries charged Check main motor connections are tight Fault Poor thrust or thrust in one direction only Action Batteries not large enough or charged cables not recommended size Voltage at motor when running should be a minimum 10 V for 12 V and 21 V for 24 V units Blockage in tunnel propeller jammed with debris switch off main power inspect and clear Propeller washers fitted wrong See Sec 1 6 Che...

Page 384: ...16 Ø11mm 7 16 37mm 37mm Ø11mm 7 16 Ø30mm 1 3 16 Ø9mm 11 32 24mm 24mm Ø9mm 11 32 Ø28mm 1 3 32 Ø6 5mm 1 4 20 5mm 20 5mm Ø6 5mm 1 4 TUNNEL CENTRE LINE 140TT 185TT 250TT H Ø63 5mm 2 1 2 SINGLE DOUBLE CONTROL PANEL CUTOUT Ø52mm 2 3 64 Ø15mm 19 32 44mm 44mm 300TT H TUNNEL CENTRE LINE 50mm Ø15mm 19 32 ...

Page 385: ...s and actuators Weather seals Products used in Grand Prix racing applications C LIABILITY i Lewmar s liability under this warranty shall be to the exclusion of all other warranties or liabilities to the extent permitted by law In particular but without limitation a Lewmar shall not be liable for Any loss of anticipated turnover or profit or indirect consequential or economic loss Damages costs or ...

Page 386: ...Produced by T Connell UK 44 023 9263 9265 Ref T1873 04 2007 Copyright 2006 Lewmar Ltd All rights reserved 500100 WWW LEWMAR COM ...

Page 387: ...n a corner The vertical back version allows snug fitting against a vertical bulkhead MODEL RANGE Models 58XX0 Series RINSE OPTIONS 1 Fresh Water 2 Raw Water 1 58020 58040 Series are supplied with a combined solenoid valve and siphon breaker assembly for connection to any existing pressurized water system capable of delivering 2 9 US gpm 11 lpm or more The siphon breaker ensures there is no backflo...

Page 388: ...1 38mm hose tail The Deluxe Flush toilet range features a multi function one touch control pad offering four options Fill Quick Flush Flush or Empty In addition the owner can set the control at any time so that the bowl is left either Dry or Wet after flushing The recommended Dry setting minimises total water usage If water usage is not a concern the Wet setting automatically adds 1 quart 1 litre ...

Page 389: ...he toilet in the selected position and using the holes in the base as a guide mark the positions for the 4 bolt holes on the mounting surface Remove the toilet and drill 4 vertical holes of 5 16 8mm diameter through the mounting surface Now complete all of the rest of the installation before you secure the bowl Through Hull Fittings YOU MAY need 19mm bore seacock for the Rinse pump and if you are ...

Page 390: ... steel worm drive hose clips Pipework General instructions for all options YOU WILL need Spiral reinforced smooth bore flexible hoses for both the 19mm inlet and the 1 38mm outlet pipework Two stainless steel worm drive hose clips for every hose tail connection Secure the hose runs so that the hoses cannot move and chafe and so that they do not exert any leverage on the hose tail fittings to which...

Page 391: ... non return valve may be below the top of the tank at ANY time a ventilated anti syphon loop must be fitted in the outlet pipework to ensure that the contents of the tank do not syphon out through the bowl Arrange the outlet hose to form a loop which is at least 8 20cm above the highest possible level that the top of the tank may reach and fit the Vented Loop at that highest point Option 4 Toilet ...

Page 392: ...er or operator of the craft as it contains essential safety information ON COMPLETION CLOSE BOTH SEACOCKS OPERATING INSTRUCTIONS The toilet is one of the most used pieces of equipment on your boat Correct operation of the toilet is essential for the safety and comfort of your crew and craft Open inlet and outlet seacock and secondary valves if fitted Use Touch Pad Controller as described on Page 2...

Page 393: ... FUSE Be ready to mop up any water that may come out of the system Servicing Winterisation Drain the complete system both as protection against frost damage and to discourage the growth in the pipework of bacteria that cause unpleasant smells Loosen hose clips and disconnect the hose ends from both the seacock hose tails Ensure that all water is drained from the toilet system HAZARD RISK Seacocks ...

Page 394: ...n the upper pump body key 10 to the lower pump body key 14 using the 9 screws key 20 Refit pump assembly Reconnect the Flush pump positive and negative motor leads Offer up the complete pump and hoses assembly to the bowl and to the bowl outlet Re fasten the motor to the support block key 5 using a new support strap key 4 Re fasten the inlet hose key 8 to the bowl outlet with the hose clip Key 9 R...

Page 395: ...l cable 1 see kits 1 26 Glove control panel 1 see kits 1 27 Mounting Plate glove 1 see kits 1 28 Control Panel 1 see kits 1 Solenoid Valve 12v 1 37038 1012 Solenoid Valve 24v 1 37038 1024 Rinse Pump 12v c w Pumpgard 1 31331 0092 Rinse Pump 24v c w Pumpgard 1 31331 0094 31 Pumpgard only 1 46400 9500 18 29 30 Qty per Service Kit Key Description Qty per Toilet Part No 43000 0806 Rev 10 05 Warranty Al...

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