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FRONT

BACK: 

TROUBLE-

SHOOTING

WIRING

CONTENTS,

CHECKLIST

AIRFLOW,DUCT 

DESIGN& BYPASS

MOUNTING, SUPPLY 

SENSOR, DIP SWITCHES

STAT TYPE, LIMIT 

ADJUST, DISPLAY

OPERATIONS & 

STAGING

20 ZONES

& FRESH AIR

D

E

S

IG

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 &

 

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P

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IN

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CONTENTS

HVAC EQUIPMENT

ZONING CHECKLIST

DESIGN ALL ZONES TO BE SIMILAR IN CFM CAPACITY AS MUCH AS 

POSSIBLE (BALANCED ZONES = LESS PRESSURE RELIEF NEEDED)

AVOID CREATING SMALL ZONES (< 20% OF TOTAL CAPACITY)

PROVIDE SUPPLY AIR DUCT PRESSURE RELIEF (SURPLUS AIR-FLOW 

MANAGEMENT) USING THESE TECHNIQUES –BYPASS DUCT/DAMPER, 

DUMP ZONE(S) OR SET MAX CLOSE ON DAMPER TO ALLOW LEAKAGE  

ECOJAY RECOMMENDS THE USE OF A BYPASS DUCT/DAMPER THAT IS 

LARGE ENOUGH TO ACCOMMODATE THE TOTAL SYSTEM CFM CAPACITY 

MINUS THE CFM CAPACITY OF THE SMALLEST ZONE AND THE CFM 

PROVIDED BY ANY ADDITIONAL PRESSURE RELIEF

REFER TO DUCT DESIGN & BYPASS (PAGE 3 & 4)

CALCULATE MINIMUM 24VAC TRANSFORMER VA CAPACITY (PAGE 5)

CHECK PRIMARY AND SECONDARY VOLTAGE FOR ZONING TRANSFORMER  

*MAKE SURE SEPARATE TRANSFORMER AND CIRCUIT IS USED (DO NOT 

USE EQUIPMENT TRANSFORMER)

SELECT MOUNTING LOCATION THAT PROVIDES SPACE AND EASY PATH TO 

RUN WIRES

MOUNT THERMOSTATS WHERE NOT EXPOSED DIRECTLY TO AIR STREAM 

FROM SUPPLY AIR GRILLS, RADIANT HEAT FROM WINDOWS OR 

SKYLIGHTS, OR TOO CLOSE TO RETURN AIR

USE THERMOSTATS THAT ARE NOT ‘POWER STEALING’ OR TRIAC BASED

GAS/ELECTRIC OR HEAT PUMP STATS CAN BE USED ON HEAT PUMP 

EQUIPMENT (HEAT PUMP STAT IS REQUIRED ON ZONE 1 ONLY IF 

EMERGENCY HEAT CONTROL IS NEEDED) 

NOTE: USE ONLY GAS/ELECTRIC 

STATS WITH GAS/ELECTRIC EQUIPMENT

DUCT & DAMPERS

SMARTZONE & THERMOSTATS

PERFORM BASIC EQUIPMENT CHECK INCLUDING COMPRESSOR, 

REFRIGERANT CHARGE, BLOWER, FURNACE, FILTER BEFORE INSTALLING 

OR STARTING UP SMARTZONE SYSTEM.

SPECS

2

FOLLOW ALL LOCAL AND STATE CODES WHEN INSTALLING SMARTZONE 

Summary of Contents for SmartZone ZS2X-2.0

Page 1: ...ONE 4X ZS4X 2 0 8E HI TEMP LO TEMP SUPPLY PURGE DELAY ECO THERMOSTATS HEAT PUMP OR GAS ELECTRIC EASY TO READ DISPLAY LEDs SHOW HEAT COOL CALLS NO VOLTMETER REQUIRED SCREWLESS WIRING TERMINALS FRESH AI...

Page 2: ...STAGE HEAT OR REVERSING VALVE ORANGE 10 AMP 24VAC CONTACT RATING 40VA POWER CLOSE SPRING OPEN DAMPERS 10VA POWER OPEN SPRING CLOSE DAMPERS 10VA POWER OPEN POWER CLOSE DAMPERS 3VA LABEL DESCRIPTION LE...

Page 3: ...DED BY ANY ADDITIONAL PRESSURE RELIEF q REFER TO DUCT DESIGN BYPASS PAGE 3 4 q CALCULATE MINIMUM 24VAC TRANSFORMER VA CAPACITY PAGE 5 q CHECK PRIMARY AND SECONDARY VOLTAGE FOR ZONING TRANSFORMER MAKE...

Page 4: ...E CFM CFM ROUND CFM CHART BYPASS PRESSURE RELIEF BYPASS SIZING SELECT A DAMPER SIZE WITH A MAX CFM GREATER THAN THE CFM NEEDED TO BYPASS USE THE FORMULA BELOW TO CALCULATE CFM NEEDED TO BYPASS AND THE...

Page 5: ...E SPEED EQUIPMENT AVOID CREATING MORE THAN THREE ZONES WITH NO ZONE SMALLER THAN 20 OF THE TOTAL EQUIPMENT CFM CAPACITY RETURN AIR UNDERSIZED RETURN AIR DUCTS REGISTERS CAN RESULT IN PROBLEMS DUE TO I...

Page 6: ...DETAILS IN ZONING GUIDE ENERGIZES FAN AFTER 90 SECOND DELAY WITH HEATING 2ND STAGE ACTIVE NORMAL AUX HEAT COMPRESSOR ELECTRIC HEAT STRIPS REVERSE VALVE ON IN COOLING EQUIPMENT GAS ELECTRIC STANDARD HE...

Page 7: ...TRIC OR DUAL FUEL AFTER COIL BEFORE BLOWER SAS INCLUDED ALWAYS TO THE LEFT EXCEPT FOR 5 THROUGH 20 ZONES DETAILS PAGE 14 ENERGIZES FAN IMMEDIATELY WITH HEATING 2ND STAGE ENERGIZES ONLY IF MORE THAN ON...

Page 8: ...ED NOTE ALWAYS DISCONNECT POWER TO SMARTZONE WHILE MAKING ANY WIRING CHANGES DO NOT USE EQUIPMENT TRANSFORMER 24 VAC COMMON TRANSFORMER PRIMARY INSTALLATION DO NOT CONNECT POWER UNTIL ALL WIRING IS CO...

Page 9: ...G 24VAC R HEATING EH O B PC PO COM POWER OPEN POWER CLOSE 24 VAC 2 3 VA SPRING OPEN POWER CLOSE 24 VAC 6 10 VA DAMPERS SUPPLY TEMP EQUIPMENT REQUIRES SEPARATE TRANSFORMERS FOR HEAT AND COOL NOTE RELAY...

Page 10: ...2 STAGE GAS ELECTRIC H2 2 STAGE HEAT PUMP 4 HI TEMP LO TEMP SUPPLY PURGE DELAY ECO ZONE PRESS RELEASE THE UP ARROW BUTTON WHEN THE DISPLAY IS SHOWING SUPPLY TEMPERATURE THE HI TEMP INDICATOR WILL FLA...

Page 11: ...LS OTHER ZONES WILL ONLY OPEN AND CLOSE DAMPERS AS NEEDED FLASH ON SE SETTING CHANGES STORED IN MEMORY THIS WILL SHOW UP AFTER ADJUSTING ANY SETTING INCLUDING STAT TYPE LIMIT TEMPERATURES AND FRESH AI...

Page 12: ...E SMARTZONE SYSTEM WILL BE LOCKED INTO EMERGENCY HEAT THE COMPRESSOR WILL NOT ENERGIZE AND ONLY HEATING CALLS WILL BE RECOGNIZED FROM ANY ZONE OTHER THAN ZONE 1 ONLY W1 EH AND G WILL BE ALLOWED TO ENE...

Page 13: ...10 2ND STAGE WILL NOT RE ENERGIZE UNTIL AFTER 3 MINUTES OFF TIME IF SUPPLY TEMP IS WARMER THAN HI TEMP SEE ADJUST LIMITS FAN WILL RUN BUT W1 WILL DE ENERGIZE FOR 3 MINUTES AND UNTIL SUPPLY TEMP IS CO...

Page 14: ...LAY ECO 2 3 PRESS TO SELECT THE OF MINUTES PER HOUR FOR FRESH AIR RUN TIME IN 5 MINUTE INCREMENTS PRESS STAT TYPE BUTTON TO SELECT ZONE 4 PRESS UP BUTTON TO SELECT FA PRESS STAT TYPE AGAIN 4 0 HI TEMP...

Page 15: ...HE PRIMARY AND SECONDARY POLARITY MUST BE THE SAME ON ALL SMARTZONE 4X BOARDS 24VAC 24VAC FIRMWARE VERSION SHOWN ON DISPLAY AFTER RESET OR POWER UP CONNECT EQUIPMENT SAS ONLY TO MAIN ZONES 1 4 SMARTZO...

Page 16: ...FAN SPEED WIRING POWER ETC ANY PROBLEM ASSOCIATED WITH THE EQUIPMENT A INCOMPATIBLE POWER STEALING NO COMMON B DEFECTIVE THERMOSTAT C WIRING DEFECT D STAT TYPE SETUP HEAT PUMP ONLY A ACTUATOR FAILURE...

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