
10
Typical Source
•
Keystone 5P9
•
Halocarbon 25!20M
•
Dow Corning 41
Do not overtighten packing. Run in a new set carefully, taking up on the gland nut a little
at a time. If the gland runs hot, it is generally a sign that the packing is too tight. Damage
to both shaft and packing will result. A properly packed and adjusted stuffing box will leak
perhaps 10 drops every 3 to 5 minutes
7. Significant Model Number
The significant model number stamped on the pump nameplate identifies the pump type,
the seal arrangement, and other details. Refer to the significant model number chart in
this manual if you are unsure of exactly what type of pump or seal you have.
Always refer to the full model number in any correspondence with your Eco distributor.
Drawings and a consolidated parts list for each Gearchem pump are included in this
manual. Recommended spare parts are denoted on the consolidated parts list.
5.1 RECOMMENDED SPARES
KOPkit: The basic Gearchem KOPkit consists of the following parts which are
recommended as spares:
•
Drive Shaft Idler Shaft Drive Gear Idler Gear
•
Drive Gear Key
•
Idler Gear Key
•
Bearings Wear Plates Bearing Lock Pins Housing 0-Rings
•
Drive Gear Retaining Rings
•
Idler Gear Retaining Rings
•
Shaft Seal Arrangement as Required*
*(Packing or Mechanical)
A KOPkit is completely identified by placing the letter "K" before the pump significant
model number and deleting the hyphens. Example: A KOPkit for G6-ACT-KKT would be
KG6ACTKKT.
5.2 DISASSEMBLY
Prior to any disassembly please:
•
Close discharge and suction valves
•
Disconnect power source to motor
•
Flush and drain pump
A. Single Internal Mechanical Seal (G2, G4, G6, G8)
Reference drawing SD-2537, SD-2538
1. Loosen gland lock nut (Item 35) and unscrew gland nut (Item 36).
2. Pull out seal seat (Item 55) with seat O-ring. Inspect as noted previously.
3. Remove either pipe plug (Item 62) and rotate shaft to allow access to seal head set
screws. Loosen screws sufficiently to allow removal of seal head (Item 60).
4. Turn pump so that drive shaft is pointing down thereby allowing seal head to slide off
shaft. If seal head does not come out easily, it will be necessary to remove the seal
housing (Item 30)
a. Back off seal housing lock nut (Item 32).
b. Unscrew seal housing (Item 30) to expose seal head (Item 60).
Summary of Contents for GA Series
Page 18: ...18 8 PUMP SPECIFICATION CHART...
Page 19: ...19 9 EXPLODED VIEW DRAWING G2 G4 SERIES...
Page 20: ...20 10 EXPLODED VIEW DRAWING G6 G8 SERIES...
Page 21: ...21 11 EXPLODED VIEW DRAWING GH8 SERIES...
Page 22: ...22 12 EXPLODED VIEW DRAWING GA12 GA16 SERIES...
Page 23: ...23 13 SEAL ARRANGEMENT DRAWINGS...
Page 24: ...24...
Page 25: ...25...
Page 26: ...26...
Page 27: ...27...
Page 29: ...29 15 GEARCHEM PUMP PRESSURES...
Page 30: ...30...
Page 32: ...32...
Page 33: ...33...
Page 35: ...35 15 PUMP PERFORMANCE CURVES...
Page 36: ...36...
Page 37: ...37...
Page 38: ...38...
Page 39: ...39...
Page 40: ...40...
Page 41: ...41...
Page 42: ...42...
Page 43: ...43...
Page 44: ...44...
Page 45: ...45...
Page 46: ...46...
Page 47: ...47...
Page 48: ...48...
Page 49: ...49...
Page 50: ...50...
Page 51: ...51...
Page 52: ...52...
Page 53: ...53...
Page 54: ...54...
Page 55: ...55...
Page 56: ...56...
Page 57: ...57...
Page 58: ...58...