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17

Eclipse RatioMatic Burners, RM Series, V5, Installation Guide 110, 12/3/2014

Procedure D: Bypass start gas 

with

 fuel orifice meter

Figure 4.13. Procedure D

1. Drive control motor to low fire.
2. Be sure combustion air blower is running.
3. Be sure main gas manual shut off valves are closed.
4. Prepare to measure bypass gas flow at the fuel orifice

meter 

.

5. Open manual shut off valve 

 in the bypass.

6. Set the system to operate on bypass gas only.
7. Attempt to ignite burner by energizing spark and

bypass gas solenoid valves 

.

Figure 4.14. Adjusting Limiting Orifice (ALO)

8. If burner does not ignite:

a. Attempt to ignite burner again to purge air from the 

gas piping.

b. If burner still does not ignite, turn ALO adjusting 

screw 

 a half turn counterclockwise to increase 

gas flow.

c. Attempt to ignite burner.
d. Repeat steps 

b

 and 

c

 until burner ignites. If 

necessary, refer to Chapter 5 for troubleshooting 

tips.

9. Adjust bypass gas flow with ALO adjusting screw 

 to

achieve the low fire gas flow indicated on datasheet.
Refer to the fuel orifice meter literature for instructions
on flow measurement.

NOTE:

 When firing into negative or fluctuating chamber

pressures, a higher bypass gas flow may be necessary.

10. Verify the bypass gas flame:

a. Shut off gas. When chamber temperature is below 

250°F (121°C), shut off combustion air blower.

b. Restart combustion air blower and ignite burner.
c. Verify repeatability of ignition and low fire flame 

signal.

Step 4: Set Low Fire Gas (RM0050-RM0700 

only)

 (Only required if Bypass Start is Used)

  This procedure is written with the assumption the

burner has a flame monitoring control system

installed and operating. A proper purge cycle must

be part of the system control and purge timing

should not be bypassed.

This step is only necessary when bypass start gas is used.
Determine the piping method (low fire or bypass) and ratio
regulator installed (standard or high turndown), and
proceed with the applicable procedure:

Bypass Start Gas with Standard Turndown Ratio

Regulator

Figure 4.15. Ratio Regulator

1. Verify bias adjusting screw 

 on ratio regulator spring

column in six full clockwise turns (360° x 6) down from
the top (initial setting).

2. Open all manual gas shut off valves.
3. Set system control to stay at low fire during and after

ignition sequence.

4. Ignite the burner.

Main gas

shut-off

valve train

NC

NC

 

WARNING

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Summary of Contents for RatioMatic RM Series

Page 1: ...Eclipse RatioMatic Burners RM Series Version 5 12 3 2014 Installation Guide 110...

Page 2: ...and Eclipse will not be liable for any other injury loss damage or expenses whether direct or consequential including but not limited to loss of use income or damage to material arising in connection...

Page 3: ...efractory Block Curing Schedule 9 Gas Piping 9 Setting Ignitor Location RM1000 RM3000 11 Checklist After Installation 11 Adjustment Start Stop 12 Adjustment Procedure 12 Step 1 Reset the System 12 Ste...

Page 4: ...been written for people who are already familiar with all aspects of a nozzle mix burner and its add on components also referred to as the burner system These aspects are Installation Use Maintenance...

Page 5: ...by sanding sawing grinding cutting and other construction activities could release crystalline silica Crystalline silica is known to cause cancer and health risks from the exposure to these chemicals...

Page 6: ...rom UL FM CSA European EN 746 2 with CE mark from TuV Gastec Advantica Electrical Wiring All the electrical wiring must comply with all applicable local codes and or standards such as NFPA Standard 70...

Page 7: ...and explosions There are two different types of flame sensors UV scanner and flamerod UV Scanner The UV Scanner must be compatible to the flame monitoring control that is used Refer to the manual of...

Page 8: ...n around the combustor to a depth not beyond the nozzle position as illustrated Figure 3 4 Alloy Combustor Placing insulation around the combustor beyond the burner nozzle position will decrease combu...

Page 9: ...n The recommended curing schedule is Ambient to 600 F 315 C at 100 F 55 C per hour 600 F 315 C to 1000 F 540 C at 25 F 14 C per hour Hold the refractory block at 1000 F 540 C for 12 hours Cool or rais...

Page 10: ...fice optional and at least 4 96mm long after downstream from the start gas orifice Figure 3 8 Bypass Start Gas Piping Please verify that piping complies with all applicable codes and or standards Pilo...

Page 11: ...e monitoring and control system are properly installed This includes verifying that all the switches are installed in the correct locations all wiring pressure and impulse lines are properly connected...

Page 12: ...s a flame failure 5 Activate the pressure switches and other limit interlocks Be sure the switches fail as intended in the event of a power failure If simulated limits or simulated flame failure do no...

Page 13: ...fly valve See Figure 4 5 c Rotate the air butterfly valve shaft to a fully closed position Holes in the butterfly valve will supply low fire air When firing into a positive chamber pressure rotate the...

Page 14: ...ocedure Figure 4 6 BV shaft shown in closed position WARNING Main gas shut off valve train NC NC Main gas shut off valve train NC NC Low fire start without high turndown option Procedure A Main gas sh...

Page 15: ...flow with bias adjusting screw for lowest gas flow that maintains a stable flame signal clockwise for more fuel counterclockwise for less fuel 9 Verify low fire flame a Shut off gas When chamber tempe...

Page 16: ...amber temperature is below 250 F 121 C shut off combustion air blower b Restart combustion air blower and ignite burner c Verify repeatability of ignition and low fire flame signal Procedure C Bypass...

Page 17: ...ent NOTE When firing into negative or fluctuating chamber pressures a higher bypass gas flow may be necessary 10 Verify the bypass gas flame a Shut off gas When chamber temperature is below 250 F 121...

Page 18: ...ame monitoring relay literature for a description of an erratic flame signal 8 If burner has gone out repeat ignition sequence Turn internal bypass adjusting screw a half turn counterclockwise to incr...

Page 19: ...n 3 Measure the gas differential pressure as shown in Figure 4 19 4 If necessary adjust the gas flow with the butterfly valve The flame should be clear blue If the flame is yellow see Troubleshooting...

Page 20: ...l while at the same time noting if related equipment closes or stops as specified by the manufacturer Test the flame safeguard by manually shutting off the gas to the burner 8 Test the manual gas shut...

Page 21: ...e pilot adjusting valve or bypass valve is not open far enough Adjust bypass or low fire gas Not enough gas Start gas solenoid valve does not open Check the solenoid valve coil for proper operation Re...

Page 22: ...pressure going into the ratio regulator is too low Adjust the gas pressure Cannot initiate a start sequence Air pressure switch has not made contact Check air pressure switch adjustment Check air fil...

Page 23: ...ply By kiloPascals kPa millibar mbar 10 meter m millimeter mm 1000 millibar mbar kiloPascals kPa 0 1 millimeter mm meter m 0 001 From To Multiply By actual cubic foot h acfh actual cubic meter h am h...

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