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13

Eclipse RatioMatic Burners, RM Series, V5, Installation Guide 110, 12/3/2014

Step 2: Set Low Fire Air

1. Start combustion air blower.
2. Drive control motor to low fire position.
3. Measure air differential pressure between tap “C” and

combustion chamber. See the appropriate series 110,
datasheet.

Figure 4.2. 

NOTE  (RM0050-RM0700):

 The pressure tap is in the

open position when the screw inside the tap is unscrewed
approximately 1/2 turn. Do not remove screw. Be sure to
tighten pressure tap screw clockwise to the closed
position after pressure measurements have been taken.

4. Set low fire air.

a. For air control actuators that have a coupling with 

set screws, as shown in Figure 4.3, loosen the set 

screw 

 on the burner side of the coupling 

For air controlled actuators that have a keyed or

pinned coupling, as shown in Figure 4.4, please

refer to the cam adjustment section of the

actuator’s installation literature for instructions on

releasing the cam’s low or off start position.
• For T500 series Trilogy Actuators, see Instruction

Manual 902 or Quick Guide 902.

b. There is a slot in the end of the butterfly valve shaft 

that is parallel to the air damper. This slot is used 

for visual indication of the butterfly valve position. 

The butterfly valve is closed when the shaft slot is 

perpendicular to the direction of air flow through 

the butterfly valve. See Figure 4.5

c. Rotate the air butterfly valve shaft to a fully closed 

position. (Holes in the butterfly valve will supply 

low fire air.)

When firing into a positive chamber pressure,

rotate the air butterfly valve from the closed position

in the direction of actuator travel to obtain a

minimum 

0.3" w.c. (0,8 mbar) air differential pressure.

d. For air control actuators that have a coupling with 

set screws, as shown in Figure 4.3, hold the 

butterfly valve firmly in place and tighten the set 

screw 

.

For air control actuators that have a keyed or

pinned coupling, as shown in Figure 4.4, hold the

butterfly valve firmly in place and re-engage the

cam’s low or off starting position. 
• For T500 series Trilogy Actuators, see Instruction

Manual 902 or Quick Guide 902.

e. High fire air adjustment is not required if the burner 

is firing into a neutral pressure chamber and a 90° 

travel control motor is used. It may be necessary to 

limit control motor stroke to less than 90° if firing 

into a large negative chamber. Contact Eclipse for 

further information.

Figure 4.3. Actuator with Flexible Coupling

Figure 4.4. Actuator with Keyed Coupling

5. Verify high fire air:

a. Drive control motor to high fire, full open.
b.  Compare the high fire air differential pressure 

between

 Tap C

 and the combustion chamber to 

the approximate datasheet chart “Air 

p vs. Input”. 

If high fire air is insufficient, refer to section 5, 

“Troubleshooting & Maintenance”, in this 

document.

6. Return the control motor to the low fire position.
7. Close the pressure taps.

To Chamber

 

 

Summary of Contents for RatioMatic RM Series

Page 1: ...Eclipse RatioMatic Burners RM Series Version 5 12 3 2014 Installation Guide 110...

Page 2: ...and Eclipse will not be liable for any other injury loss damage or expenses whether direct or consequential including but not limited to loss of use income or damage to material arising in connection...

Page 3: ...efractory Block Curing Schedule 9 Gas Piping 9 Setting Ignitor Location RM1000 RM3000 11 Checklist After Installation 11 Adjustment Start Stop 12 Adjustment Procedure 12 Step 1 Reset the System 12 Ste...

Page 4: ...been written for people who are already familiar with all aspects of a nozzle mix burner and its add on components also referred to as the burner system These aspects are Installation Use Maintenance...

Page 5: ...by sanding sawing grinding cutting and other construction activities could release crystalline silica Crystalline silica is known to cause cancer and health risks from the exposure to these chemicals...

Page 6: ...rom UL FM CSA European EN 746 2 with CE mark from TuV Gastec Advantica Electrical Wiring All the electrical wiring must comply with all applicable local codes and or standards such as NFPA Standard 70...

Page 7: ...and explosions There are two different types of flame sensors UV scanner and flamerod UV Scanner The UV Scanner must be compatible to the flame monitoring control that is used Refer to the manual of...

Page 8: ...n around the combustor to a depth not beyond the nozzle position as illustrated Figure 3 4 Alloy Combustor Placing insulation around the combustor beyond the burner nozzle position will decrease combu...

Page 9: ...n The recommended curing schedule is Ambient to 600 F 315 C at 100 F 55 C per hour 600 F 315 C to 1000 F 540 C at 25 F 14 C per hour Hold the refractory block at 1000 F 540 C for 12 hours Cool or rais...

Page 10: ...fice optional and at least 4 96mm long after downstream from the start gas orifice Figure 3 8 Bypass Start Gas Piping Please verify that piping complies with all applicable codes and or standards Pilo...

Page 11: ...e monitoring and control system are properly installed This includes verifying that all the switches are installed in the correct locations all wiring pressure and impulse lines are properly connected...

Page 12: ...s a flame failure 5 Activate the pressure switches and other limit interlocks Be sure the switches fail as intended in the event of a power failure If simulated limits or simulated flame failure do no...

Page 13: ...fly valve See Figure 4 5 c Rotate the air butterfly valve shaft to a fully closed position Holes in the butterfly valve will supply low fire air When firing into a positive chamber pressure rotate the...

Page 14: ...ocedure Figure 4 6 BV shaft shown in closed position WARNING Main gas shut off valve train NC NC Main gas shut off valve train NC NC Low fire start without high turndown option Procedure A Main gas sh...

Page 15: ...flow with bias adjusting screw for lowest gas flow that maintains a stable flame signal clockwise for more fuel counterclockwise for less fuel 9 Verify low fire flame a Shut off gas When chamber tempe...

Page 16: ...amber temperature is below 250 F 121 C shut off combustion air blower b Restart combustion air blower and ignite burner c Verify repeatability of ignition and low fire flame signal Procedure C Bypass...

Page 17: ...ent NOTE When firing into negative or fluctuating chamber pressures a higher bypass gas flow may be necessary 10 Verify the bypass gas flame a Shut off gas When chamber temperature is below 250 F 121...

Page 18: ...ame monitoring relay literature for a description of an erratic flame signal 8 If burner has gone out repeat ignition sequence Turn internal bypass adjusting screw a half turn counterclockwise to incr...

Page 19: ...n 3 Measure the gas differential pressure as shown in Figure 4 19 4 If necessary adjust the gas flow with the butterfly valve The flame should be clear blue If the flame is yellow see Troubleshooting...

Page 20: ...l while at the same time noting if related equipment closes or stops as specified by the manufacturer Test the flame safeguard by manually shutting off the gas to the burner 8 Test the manual gas shut...

Page 21: ...e pilot adjusting valve or bypass valve is not open far enough Adjust bypass or low fire gas Not enough gas Start gas solenoid valve does not open Check the solenoid valve coil for proper operation Re...

Page 22: ...pressure going into the ratio regulator is too low Adjust the gas pressure Cannot initiate a start sequence Air pressure switch has not made contact Check air pressure switch adjustment Check air fil...

Page 23: ...ply By kiloPascals kPa millibar mbar 10 meter m millimeter mm 1000 millibar mbar kiloPascals kPa 0 1 millimeter mm meter m 0 001 From To Multiply By actual cubic foot h acfh actual cubic meter h am h...

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