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10

Eclipse RatioMatic Burners, RM Series, V5, Installation Guide 110, 12/3/2014

Supply Piping

Inlet pressure to the ratio regulator must stay within
specified limits. Refer to the appropriate RatioMatic
datasheet.

• Locate the valve train close to the burner. The gas 

must reach the burner during the fixed trial for 

ignition.

• Appropriately size shut off valves in the valve train.
• Make sure piping is large enough to accommodate 

flow required to meet burner input.

• Minimize piping elbows.
• If a reducing nipple is necessary, install it at the inlet 

to the burner proportionator. Do not use a reducing 

bushing in the proportionator inlet.

Bypass Start Gas Piping (Optional for RM0050-

RM0700 Only)

Install the piping as shown in the schematics using the
following guidelines:

• Locate the bypass start gas solenoids 

 close to the 

burner. The gas must reach the burner during the 

trial for ignition period.

• Minimize piping elbows.
• Install an adjustable limiting orifice (ALO) 

 for start 

gas adjustment. Refer to Bulletin 728 and 730 for 

further information.

• Include a straight run of pipe at least 8" (192mm) 

long 

 before (upstream from) the start gas orifice 

 (optional) and at least 4" (96mm) long 

 after 

(downstream from) the start gas orifice.

Figure 3.8. Bypass Start Gas Piping

 Please verify that piping complies with all

applicable codes and/or standards.

Pilot Valve Trains (RM1000-RM3000)

The pilot gas valve train should be connected as close as
possible to the pilot adjusting cock.

Pipe Connections

• Installation of a pipe union in the gas line is 

recommended to simplify burner removal.

• Use of flexible pipe is optional.

NOTE: 

Flexible pipe causes higher pressure drops than

standard pipe. Consider this when sizing your gas lines.

Figure 3.9. Piping Connections

Piping Support

Use brackets or hangers to support the gas piping. If you
have questions, consult your local gas company.

Packaged Blower Motor Support (RM1000 -

RM3000)

Install a control motor to modulate the air butterfly valve if
not previously installed on the burner.

For RatioMatic models RM1000 through RM3000, the
packaged blower motor requires additional support, which
must be supplied by the customer.

NOTE:

 Be sure the control motor shaft and air butterfly

valve shaft are aligned properly. In some cases washers
may be used as shims (stacked 0, 1, or 2 high) to ensure
proper alignment. Additionally, a flexible coupling can be
used to handle minor misalignment.

NC

NC

Main gas

shut-off

valve train

NOTICE

Bracket

Pipe Union

Summary of Contents for RatioMatic RM Series

Page 1: ...Eclipse RatioMatic Burners RM Series Version 5 12 3 2014 Installation Guide 110...

Page 2: ...and Eclipse will not be liable for any other injury loss damage or expenses whether direct or consequential including but not limited to loss of use income or damage to material arising in connection...

Page 3: ...efractory Block Curing Schedule 9 Gas Piping 9 Setting Ignitor Location RM1000 RM3000 11 Checklist After Installation 11 Adjustment Start Stop 12 Adjustment Procedure 12 Step 1 Reset the System 12 Ste...

Page 4: ...been written for people who are already familiar with all aspects of a nozzle mix burner and its add on components also referred to as the burner system These aspects are Installation Use Maintenance...

Page 5: ...by sanding sawing grinding cutting and other construction activities could release crystalline silica Crystalline silica is known to cause cancer and health risks from the exposure to these chemicals...

Page 6: ...rom UL FM CSA European EN 746 2 with CE mark from TuV Gastec Advantica Electrical Wiring All the electrical wiring must comply with all applicable local codes and or standards such as NFPA Standard 70...

Page 7: ...and explosions There are two different types of flame sensors UV scanner and flamerod UV Scanner The UV Scanner must be compatible to the flame monitoring control that is used Refer to the manual of...

Page 8: ...n around the combustor to a depth not beyond the nozzle position as illustrated Figure 3 4 Alloy Combustor Placing insulation around the combustor beyond the burner nozzle position will decrease combu...

Page 9: ...n The recommended curing schedule is Ambient to 600 F 315 C at 100 F 55 C per hour 600 F 315 C to 1000 F 540 C at 25 F 14 C per hour Hold the refractory block at 1000 F 540 C for 12 hours Cool or rais...

Page 10: ...fice optional and at least 4 96mm long after downstream from the start gas orifice Figure 3 8 Bypass Start Gas Piping Please verify that piping complies with all applicable codes and or standards Pilo...

Page 11: ...e monitoring and control system are properly installed This includes verifying that all the switches are installed in the correct locations all wiring pressure and impulse lines are properly connected...

Page 12: ...s a flame failure 5 Activate the pressure switches and other limit interlocks Be sure the switches fail as intended in the event of a power failure If simulated limits or simulated flame failure do no...

Page 13: ...fly valve See Figure 4 5 c Rotate the air butterfly valve shaft to a fully closed position Holes in the butterfly valve will supply low fire air When firing into a positive chamber pressure rotate the...

Page 14: ...ocedure Figure 4 6 BV shaft shown in closed position WARNING Main gas shut off valve train NC NC Main gas shut off valve train NC NC Low fire start without high turndown option Procedure A Main gas sh...

Page 15: ...flow with bias adjusting screw for lowest gas flow that maintains a stable flame signal clockwise for more fuel counterclockwise for less fuel 9 Verify low fire flame a Shut off gas When chamber tempe...

Page 16: ...amber temperature is below 250 F 121 C shut off combustion air blower b Restart combustion air blower and ignite burner c Verify repeatability of ignition and low fire flame signal Procedure C Bypass...

Page 17: ...ent NOTE When firing into negative or fluctuating chamber pressures a higher bypass gas flow may be necessary 10 Verify the bypass gas flame a Shut off gas When chamber temperature is below 250 F 121...

Page 18: ...ame monitoring relay literature for a description of an erratic flame signal 8 If burner has gone out repeat ignition sequence Turn internal bypass adjusting screw a half turn counterclockwise to incr...

Page 19: ...n 3 Measure the gas differential pressure as shown in Figure 4 19 4 If necessary adjust the gas flow with the butterfly valve The flame should be clear blue If the flame is yellow see Troubleshooting...

Page 20: ...l while at the same time noting if related equipment closes or stops as specified by the manufacturer Test the flame safeguard by manually shutting off the gas to the burner 8 Test the manual gas shut...

Page 21: ...e pilot adjusting valve or bypass valve is not open far enough Adjust bypass or low fire gas Not enough gas Start gas solenoid valve does not open Check the solenoid valve coil for proper operation Re...

Page 22: ...pressure going into the ratio regulator is too low Adjust the gas pressure Cannot initiate a start sequence Air pressure switch has not made contact Check air pressure switch adjustment Check air fil...

Page 23: ...ply By kiloPascals kPa millibar mbar 10 meter m millimeter mm 1000 millibar mbar kiloPascals kPa 0 1 millimeter mm meter m 0 001 From To Multiply By actual cubic foot h acfh actual cubic meter h am h...

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