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XRGI® COMMISSIONING INSTRUCTION

VERSION 1.0 2019

7

2.3.3 

A C T I O N S   W I T H   F I R E   O R   I N G R E S S   O F   W AT E R

2.3.4 

A C T I O N S   W I T H   S M E L L   O F   E X H A U S T   G A S   I N   B U I L D I N G S

Please proceed as follows in the event of fire or the ingress of water:

 

Switch off the all-pole breaker!

 

Switch off the master switch on the system!

 

Close the shut-off valve on the gas pipe!

 

Inform the responsible service department!

 

In the event of the outbreak of fire, immediately close the gas shut off valve on the connection panel and the main gas solenoid 
valve on the gas pipe, cut off the supply of fresh air to the fire and inform the local fire service!

 

In case of flooding (e.g., flooding in the basement), do not step into the water!

 

Only use approved fire extinguishers to put out the fire!

 

Warn other occupants of the building and leave the building!

Due to a malfunction, exhaust gas can escape and lead to the risk of poisoning.
If you smell exhaust gas in buildings, proceed as follows:

 

Shut down the XRGI® system!

 

Open windows and doors!

 

Notify your heating company!

The monitoring systems are only activated when the system‘s master switch is turned to „I“ and the system has not 
been isolated from the power supply.

2.3.5 

F R O S T   P R O T E C T I O N

2.3.6 

C O N TA C T   H A Z A R D

Ensure that the XRGI® system remains in operation and that the area is appropriately heated if you are absent during periods of frost 
and/or the winter months.

Components that can cause injury on contact (hot and/or electrically conductive parts) are concealed behind panels that can only be 
removed with keys or tools. Only permit authorised EC POWER specialists to remove these panels.

The door on the iQ-Control Panel is there for your protection and should only be opened by trained electricians. The main switch 
disconnecter (red switch) is located on the left-hand side of the iQ-Control Panel. When it is switched on, there is a risk of you getting 
an electric shock if touching any of the control components. The iQ-Control Panel contains sensitive electronic components. If they 
are not handled professionally, the XRGI® system may be damaged.

The cover on the Power Unit is there for your protection. In particular, be aware of the following when opening the Power Unit:

 

The engine gets hot. You risk being burned if you touch it or any of the other components.

 

The protective cover conceals parts that start to rotate when the XRGI® system starts up and is running. Touching these parts 
while the Power Unit is running can be fatal. Only permit authorised and trained personnel to touch components under the 
protective cover when the system is running. Avoid wearing loose-fitting clothing, jewellery and untied long hair when checking 
the Power Unit visually, as they could become caught up in rotating parts.

 

The generator and many other parts are connected to the power supply system. Touching non-isolated parts can be fatal.

 

There is a risk of damage to the hearing of anyone in the vicinity of a running Power Unit with an open cover. Please wear 
approved hearing protection when the cover is open.

The installation of an equipotential bonding between the CHP and all metal parts near the XRGI® system, gas pipes, water pipes, 
ventilation etc. must comply with applicable regulations and ordinances and is strongly recommended by EC POWER. The equipo-
tential bonding must be calculated and carried out professionally and depends on the type of soil protection used (TN-s, TT, etc.). The 
equipotential bonding also contributes to the comprehensive protection of the XRGI® system against lightning strikes.

One option for providing frost protection would be to drain the XRGI® system. It must be ensured that the XRGI® system is completely 
drained. Always take the advice of your authorised EC POWER specialist.

Summary of Contents for XRGI 6

Page 1: ...VERSION 1 0 2019 01DOC1075 01 COMMISSIONING INSTRUCTION...

Page 2: ......

Page 3: ...BY IMPROPER USE OF AND OR UNSUITABLE TOOLS 9 2 3 12 MODIFICATIONS IN THE VICINITY OF THE XRGI SYSTEM 9 2 3 13 OPERATION WITH LIQUID GAS 9 2 3 14 WORKING ON THE ELECTRICAL SYSTEM 10 2 3 15 SAFETY EQUIP...

Page 4: ...N 35 5 2 8 GAS AIR MIXTURE ADJUSTMENT 35 5 2 9 MODEM CALL 36 5 2 10 COMPLETION 36 6 COMMISSIONING XRGI 20 37 6 1 INSTALLATION CHECK 37 6 2 COMMISSIONING 37 6 2 1 BLEEDING 38 6 2 2 ELECTRONICS COMPARTM...

Page 5: ...g iQ CONTROL PANEL The iQ Control Panel has two rating plates These are located on the inside of the iQ Control Panel door and on the left side of the iQ Control Panel below the main switch disconnect...

Page 6: ...G This warning symbol refers to a potentially dangerous situation that could lead to serious personal or fatal injury 2 2 I N T E N D E D U S E The intended use includes compliance with the applicabl...

Page 7: ...s Do not use the XRGI system if this is the case Keep children away from the XRGI system at all times Only allow persons who have been trained in the handling of the system or who have provided eviden...

Page 8: ...y Immediately inform the gas supply company even if there is only a slight smell of gas and you cannot locate identify the origin of the smell If you smell gas from areas you cannot access directly im...

Page 9: ...switch disconnecter red switch is located on the left hand side of the iQ Control Panel When it is switched on there is a risk of you getting an electric shock if touching any of the control component...

Page 10: ...ls dry cleaning premises etc then the supply of combustion air has to be solely supplied from an uncontaminated area 2 3 9 M O D I FI C AT I O N S TO T H E X R G I S YS T E M CO M P O N E N T S Do not...

Page 11: ...rain pipe for the heating water Structural objects that could affect the operational safety of the XRGI system 2 3 13 O P E R AT I O N W I T H L I Q U I D G A S Venting the liquid gas tank when instal...

Page 12: ...switch disconnecter Sound insulation panels all casing panels Makesurethatthewarninginformationlabels stickers ontheXRGI systemarealwaysclearlyvisible undamagedand complete Replace damaged or dirty w...

Page 13: ...ly allow personnel trained and authorised by EC POWER to perform regular servicing on the unit in accordance with the current servicing instructions Warranty exclusions The guarantee excludes damage o...

Page 14: ...XRGI COMMISSIONING INSTRUCTION VERSION 1 0 2019 12...

Page 15: ...as site connections Flue gas site connections Electrical connections All relevant steps for the installation check are included in the commissioning protocol as part of the service booklet 3 2 CO M M...

Page 16: ...rcuit at the air pot on the Power Unit Attach a hose to the bleed screw to divert any leaking XRGI Engine Coolant and then use an 11 mm wrench to loosen the bleed screw Bleed until only XRGI Engine Co...

Page 17: ...g process is completed refill XRGI Engine Coolant to the max imum mark TECHNICIAN LOGIN 1 1 ID no Password 00000 00000 Log in TECHNICIAN MENU 1 1 Log System info IO status Heat pumps Configuration Q n...

Page 18: ...r interface M O D E M S E T T I N G S Move the cursor to Obtain an IP addr automatically by using the buttons and press OK on the user interface to activate the field Select Yes or No by using the but...

Page 19: ...CY RESPONSE 6 6 Type Frequency treshold Droop setting Activation delay Reg belov min load Return gradient Reference power 50 40 Hz Rated power Continue 0 0 Sek 10 10 0 G98 2018 The XRGI 6 system is de...

Page 20: ...on the user interface The correct maintenance interval for the XRGI system will be displayed TECHNICIAN MENU 1 1 Log System info IO status Heat pumps Configuration Q network statistics Production PRO...

Page 21: ...ge by using the buttons Move the cursor to Desired production by using the buttons and press OK on the user interface to activate the field Change the value to 4 0 kW by using the buttons Press ESC to...

Page 22: ...er Unit s electronics com partment and replace the cover on the Q Heat distributor 3 2 8 M O D E M C A L L MAIN MENU 1 1 Start Stop Heat pumps Technician Settings Operating info Storage status Modem c...

Page 23: ...as site connections Flue gas site connections Electrical connections All relevant steps for the installation check are included in the commissioning protocol as part of the service booklet 4 2 CO M M...

Page 24: ...rcuit at the air pot on the Power Unit Attach a hose to the bleed screw to divert any leaking XRGI Engine Coolant and then use an 11 mm wrench to loosen the bleed screw Bleed until only XRGI Engine Co...

Page 25: ...process is completed refill XRGI Engine Coolant to the max imum mark TECHNICIAN LOGIN 1 1 ID no Password 00000 00000 Log in TECHNICIAN MENU 1 1 Log System info IO status Heat pumps Configuration Q ne...

Page 26: ...Move the cursor to Obtain an IP addr automatically by using the buttons and press OK on the user interface to activate the field Select Yes or No by using the buttons Yes The IP address is obtained a...

Page 27: ...2018 FREQUENCY RESPONSE 6 6 Type Frequency treshold Droop setting Activation delay Reg belov min load Return gradient Reference power 50 40 Hz Rated power Continue 0 0 Sek 10 10 0 G98 2018 The XRGI 9...

Page 28: ...he user interface The correct maintenance interval for the XRGI system will be displayed TECHNICIAN MENU 1 1 Log System info IO status Heat pumps Configuration Q network statistics Production PRODUCTI...

Page 29: ...cursor to Desired production by using the buttons and press OK on the user interface to activate the field Change the value to 6 0 kW by using the buttons Press ESC to save the entry Allow the XRGI s...

Page 30: ...nics com partment and replace the cover on the Q Heat distributor 4 2 8 M O D E M C A L L MAIN MENU 1 1 Start Stop Heat pumps Technician Settings Operating info Storage status Modem call Finally check...

Page 31: ...ctions Gas site connections Flue gas site connections Electrical connections All relevant steps for the installation check are included in the commissioning protocol as part of the service booklet 5 2...

Page 32: ...ircuit at the air pot on the Power Unit Attach a hose to the bleed screw to divert any leaking XRGI Engine Coolant and then use an 11 mm wrench to loosen the bleed screw Bleed until only XRGI Engine C...

Page 33: ...ing process until you are sure that no more air is in the engine Once the bleeding process is completed refill XRGI Engine Coolant to the max imum mark 5 2 2 E L E C T R O N I C S CO M PA R T M E N T...

Page 34: ...sor to the address you want to change by using the buttons and press OK on the user interface Change the address by using the buttons and press ESC to save the entry Go to the next page by using the b...

Page 35: ...component FREQUENCY RESPONSE 6 6 Type G98 2018 FREQUENCY RESPONSE 6 6 Type Frequency treshold Droop setting Activation delay Reg belov min load Return gradient Reference power 50 40 Hz Rated power Co...

Page 36: ...elay No start Forced standby Fire alarm OK INACTIV OK INACTIV INPUTS 1 3 Aux alarm Gas alarm Prot eng switch T1 T2 T2 Oil pressure OK OK NO PRESSURE COLD COLD COLD OK 5 2 4 M A I N T E N A N C E 5 2 5...

Page 37: ...0 0 kW 3 Wh 0 On 5 2 7 P R O D U C T I O N In the technician menu move the cursor to Production by using the but tons and press OK on the user interface C H E C K I N G T H E D I R E C T I O N O F R O...

Page 38: ...0 Step 144 NOX GAS AIR MIXTURE 7 2 7 2 7 2 7 2 6 2 5 8 6 0 200 ppm 5 2 10 CO M P L E T I O N Once all values have been adjusted correctly close the Power Unit s electronics com partment and replace th...

Page 39: ...Gas site connections Flue gas site connections Electrical connections All relevant steps for the installation check are included in the commissioning protocol as part of the service booklet 6 2 CO M M...

Page 40: ...ircuit at the air pot on the Power Unit Attach a hose to the bleed screw to divert any leaking XRGI Engine Coolant and then use an 11 mm wrench to loosen the bleed screw Bleed until only XRGI Engine C...

Page 41: ...g process is completed refill XRGI Engine Coolant to the max imum mark 6 2 2 E L E C T R O N I C S CO M PA R T M E N T Remove the cover for the electronics compartment on the Power Unit with a 5 mm Al...

Page 42: ...sor to the address you want to change by using the buttons and press OK on the user interface Change the address by using the buttons and press ESC to save the entry Go to the next page by using the b...

Page 43: ...ctions of the respective component FREQUENCY RESPONSE 6 6 Type G98 2018 FREQUENCY RESPONSE 6 6 Type Frequency treshold Droop setting Activation delay Reg belov min load Return gradient Reference power...

Page 44: ...he user interface The correct maintenance interval for the XRGI system will be displayed TECHNICIAN MENU 1 1 Log System info IO status Heat pumps Configuration Q network statistics Production PRODUCTI...

Page 45: ...r Desired production to 20 0 kW Use the buttons to move to the page Heat Status Monitor the operating temperatures of the XRGI system PRODUCTION 1 3 Current production Total Generator Desired producti...

Page 46: ...s Modem call Finally check whether the XRGI system sends data correctly via internet connection to the EC POWER service database In order to test the internet connection or to update the service datab...

Page 47: ...XRGI COMMISSIONING INSTRUCTION VERSION 1 0 2019 45 N OT E S...

Page 48: ...XRGI COMMISSIONING INSTRUCTION VERSION 1 0 2019 46 N OT I Z E N...

Page 49: ......

Page 50: ...01DOC1075 01 09 2019 CO M M I S S I O N I N G I N S T R U C T I O N...

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