23
Appendix
Recommended J1939 Cable Termination Procedure
1.
Remove cable outer jacket approximately 25 mm.
2.
Remove foil shield from exposed wires to within 2 mm of cable jacket.
3.
Strip insulation from data wires 7 ±0.8 mm.
4.
Attach adhesive filled solder sleeve and wire to drain wire per manufacturers recommendation OR attach
extended wire barrel socket contact to the drain wire.
5.
For the solder sleeve option, cut wire on solder sleeve to a length of 25 mm and strip the insulation on that
wire 7 ±0.8 mm.
6.
Crimp the appropriate terminal on each data wire and the solder sleeve wire OR extended socket per manufac-
turers recommendation.
7.
Slide adhesive filled shrink tube over cable end.
8.
Install terminals into connector body per manufacturers instructions.
9.
Install wedge in front of connector body per manufacturers instructions.
10. Apply shrink tube to end of connector body per manufacturer’s recommendation.
1 - Shrink tube
2 - Drain wire
3 - Solder sleeve with wire
4 - Terminals
5 - Extended socket
6 - Plug
7 - Wedge
8 - Data wires
9 - Cable
1
2
8
1
6
3
4
OR
6
5
7
9
9
Finished Assembly
Summary of Contents for VORAD AlwaysAlert
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