Transmission appearance may differ, procedure is the same.
7
Auxiliary Section
Range Cylinder Assembly
How to Assemble the Synchronizer Assembly
Special Instructions
Assembly should be done on a clean, flat surface
slightly lower than your waist.
Pins on the LO range synchronizer must line up with
the chamfered holes on the sliding clutch bottom.
When compressing the HI range synchronizer springs
cover with a shop rag. In the event compression is not
achieved the first time, this prevents the springs from
leaving the bench area.
Special Tools
Shop rag
To Assemble
1.
On the bench place the larger LO range
synchronizer ring face down with pins up.
2.
With the sliding clutch recessed side up, place the
sliding clutch on the LO range synchronizer pins.
3.
In the HI range synchronizer bores, install the
three (3) springs.
4.
Place the HI range synchronizer ring over the LO
range synchronizer ring. Rotate the HI range
synchronizer until the springs are seated against
the pins.
5.
With the shop rag, cover the assembly.
6.
Apply downward pressure to the HI range
synchronizer ring while twisting counterclockwise.
This compresses the springs to fully seat HI range
on the LO range synchronizer.
Final Check
Make sure there are three springs and are fully
compressed.
Make sure you can move the sliding clutch from HI to
LO range and back.
2
1
A/07-5
A/07-6
A/07-8
A/07-9
4
3
6
