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12

INM 7700 Rev 12

12

8 .2 .2 

Multimeter tests

See tables 4 to 10. The use of a digital multimeter for testing barriers 
is described in section 7. The tables assume that the multimeter is 
set to a suitable Ω range for the end-to-end resistance tests (except 
for diode return channels) and for the continuity tests; and that the 
multimeter diode test function is used for the diode tests, channel 
isolation tests and for the end-to-end resistance tests for diode 
return channels.

8 .2 .3 

Constant-current tests

For these tests (last column of tables 4 to 10) a constant-current 
generator capable of supplying 10µA, 20mA and 40mA currents 
from a 30V source is needed. Ideally, a purpose-built current 
generator should be used but, alternatively, a set-up based on 
a laboratory power supply and two multimeters (figure 23) will 
serve. The current is measured by one multimeter and trimmed by 
adjusting the output voltage of the power supply indicated on the 
second multimeter.

When using a constant-current generator for testing MTL7700 
range of barriers, note the following points:

a) The current must be limited to 50mA to avoid damaging the 

barriers.

b) The accuracy of the current is not critical and can vary by ±5%.
c) Test leads must be connected securely to the barrier terminals; 

however, the changeover switch and current selector reduce 
the need for connection changes.

d) Using a high resistance in series with the barrier gives more 

stable results and makes it easier to set the required current.

8 .3 

Tests for Active Barriers

8 .3 .1 

Tests for the

Comprehensive testing requires specialised equipment, beyond 
the scope of on-site tests. However, an effective test which will 
confirm that the unit is operating correctly is shown in figure 24. 
Ammeter 1 measures the transmitter simulator current of between 
4 and 20mA flowing from terminal 4 and the safe-area load current 
flowing to terminal 4 simultaneously. Since these two currents are 
equal and opposite, the resulting reading on the ammeter should 
be virtually zero. Ammeter 2 verifies the presence of the 4–20mA 
transmitter signal.

 

 

 

 

 

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Figure 22: 

Calibrating an RTD barrier circuit

 

 

 





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Figure 23: 

Constant-current test circuit using a power supply 

and digital multimeters


 

Figure 24:

  test circuit

8 .3 .2 

Tests for the

Since this unit incorporates a built-in protection circuit, it has to 
be tested in a different manner to an ordinary shunt-diode barrier.  
Referring to figure 25, set the transmitter simulator to 4mA and to 
20mA, and check that the ammeter reads approximately the same 
value. Then, having set the simulator to 20mA, check that the 
voltage between terminals 1 and 3 is less than 8.5V and between 
terminals 2 and 4 is less than 1.6V.

Figure 25:

  test circuit


 

Summary of Contents for MTL7700

Page 1: ...MTL7700 range Shunt diode safety barriers September 2017 INM 7700 Rev 12 Instruction manual MTL intrinsic safety solutions...

Page 2: ...evaluated by MHSA and judged to meet the applicable requirements of Title 30 Code of Federal Regulations Part 18 68 30 CFR Part 18 68 provided that a relevant installation complies with the following...

Page 3: ...tions 7 5 3 Connections to plant earth 7 5 4 Connections to dummy barriers 9 6 MAINTENANCE 9 6 1 General 9 6 2 Routine inspection 9 7 FAULT FINDING 10 7 1 Introduction 10 7 2 Power supply check 11 7 3...

Page 4: ...osure which offers an additional degree of protection appropriate to the area classification c Unless already protected by design this equipment must be protected by a suitable enclosure against i mec...

Page 5: ...e publications are available either from our website www mtl inst com or on request from your local office 2 DESCRIPTION 2 1 Introduction MTL7700 range of fourth generation intrinsically safe shunt di...

Page 6: ...rking barrier locations Supplied with labels in 1m lengths for cutting to size TGL7700 Spare labels for use with TAG57 tagging strips 0 5m strips supplied in sets of 10 IMB57 Tagging strip supports Tw...

Page 7: ...minimum of two c IMB57 tagging strip support 16 0mm minimum of two if specified d ISP7000 insulating spacer 14 7mm minimum of two if specified e ERB57S or O earth rail 8 mm minimum of two mounting bra...

Page 8: ...2 4 1 6 2 Make sure the barriers are of the correct type and polarity as specified in the safety documentation 3 4 1 Make sure all barriers are mounted the right way round and are properly attached so...

Page 9: ...her end of a column of barriers to provide redundancy and to simplify earth testing procedures WARNING Apart from rare occasions when the mounting surface carries the IS earth the ONLY method of provi...

Page 10: ...57 The tagging strip assembly figure 12 identifies the location of individual barriers ensuring that they are replaced correctly after removal for maintenance or testing Once installed the tagging str...

Page 11: ...for specific connections for individual barriers and applications 5 2 3 Bussed Power applications and connections When a number of barriers use a common power supply the optional power link BPL7700 ca...

Page 12: ...e section 4 3 4 an earth conductor normally copper wire with a cross sectional area of at least 4mm2 12AWG must be connected between ETM7 earth terminals located at each end of the rail and the spare...

Page 13: ...the structural earths of any safe area equipment returned separately to the neutral star point This reduces interference problems but is not essential for safety reasons f In general the use of barri...

Page 14: ...systems are relatively simple and their operation is easy to check However when fault finding is necessary it must only be undertaken after checking with plant personnel responsible for safety that i...

Page 15: ...s To overcome this problem the thermocouple circuits can be protected by using an MTL7760ac barrier as shown in figure 21 This permits the thermocouple output to be measured without needing special au...

Page 16: ...however the changeover switch and current selector reduce the need for connection changes d Using a high resistance in series with the barrier gives more stable results and makes it easier to set the...

Page 17: ...itch inputs with line fault detection To verify correct operation proceed as follows a Connect the barrier as shown in figure 30 b With an ohmeter check the status of the output contacts according to...

Page 18: ...050 Vfz x 1 10 11 4 10 5 11 6 7764 12 1k 12 1010 1050 Vfz x 1 10 11 4 10 5 11 6 7767 15 100 150 110 119 Vfz x 1 12 13 6 12 4 13 7 7779 28 300 93 311 333 Vfz x 2 25 9 26 3 26 26 5 7796 26 300 87 311 33...

Page 19: ...sistance Diode Test ve Diode Test ve Terminal Voltage 10 A Terminal Voltage 20mA V mA Min Max Min Max Min Max 7755ac 3 10 300 15 19 Vfd x 3 Vfd x 3 1 2 1 1 8 2 4 7756ac 3 10 300 15 19 Vfd x 2 Vfd x 2...

Page 20: ...end Resistance Diode Test ve Diode Test ve Terminal Voltage 10 A Terminal Voltage 20mA V mA Min Max Min Max Min Max 7787 28 300 93 311 333 Vfz x 2 26 6 27 4 26 7 27 6 7787 ch2 28 0 9V 26 Vfz x 2 26 6...

Page 21: ...hannel switch proximity input Hazardous Area Figure A8 Single channel switch proximity input Hazardous Area Figure A4 2 wire transmitter switch input Safe Area 3 4 1 2 MTL7789 7 8 5 6 Power 26 6V Powe...

Page 22: ...mV Sense Figure A13 Strain gauge bridges Hazardous Area Safe Area 3 4 1 2 MTL7745 5 6 620 10k 22 9 30V LFD COM CH 1 Power Bus Figure A10 Single channel switch proximity input with Line Fault Detect H...

Page 23: ...1 47 78 0 471 b 1 41 0 34 29 0 942 c 0 125 1 15 39 0 942 MTL7767 a1 a2 0 58 1 45 66 0 56 b 0 58 0 32 22 1 125 MTL7778 ac a1 a2 0 083 16 107 0 33 b 0 083 3 05 4 2 42 0 33 MTL7779 a1 a2 0 083 3 05 4 2 5...

Page 24: ...ndia No 36 Nehru Street Off Old Mahabalipuram Road Sholinganallur Chennai 600 119 India Tel 91 0 44 24501660 24501857 Fax 91 0 44 24501463 E mail mtlindiasales eaton com ITALY MTL Italia srl Via San B...

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