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INM 7700 Rev 12

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ATEX SAFETY INSTRUCTIONS 

The following information is in accordance with the Essential Health and Safety Requirements (Annex II) of the EU Directive 2014/34/EU 
[the ATEX Directive - safety of apparatus] and is provided for those locations where the ATEX Directive is applicable.

General

a)  This equipment must only be installed, operated and maintained by competent personnel. Such personnel shall have undergone training, 

which included instruction on the various types of protection and installation practices, the relevant rules and regulations, and on the 
general principles of area classification. Appropriate refresher training shall be given on a regular basis. [See clause 4.2 of EN 60079-17].

b)  This equipment has been designed to provide protection against all the relevant additional hazards referred to in Annex II of the directive, 

such as those in clause 1.2.7.

c)  This equipment has been designed to meet the requirements of EN 60079-11.

Installation

a)   The installation must comply with the appropriate European, national and local regulations, which may include reference to the IEC code 

of practice IEC 60079-14. In addition, particular industries or end users may have specific requirements relating to the safety of their 
installations and these requirements should also be met. For the majority of installations the Directive 1999/92/EC [the ATEX Directive 
- safety of installations] is also applicable.

b)  This apparatus is an associated electrical apparatus and is normally mounted in a non-hazardous [safe] area. Specific apparatus described 

as Category 3 compliant may be installed in a Zone 2 location providing that the relevant installation conditions are met. When mounted 
in a Zone 2 location the apparatus must be provided with an enclosure, which offers an additional degree of protection appropriate to 
the area classification.

c)  Unless already protected by design, this equipment must be protected by a suitable enclosure against: 

i)  mechanical and thermal stresses in excess of those noted in the certification documentation and the product 
    specification

  ii) aggressive substances, excessive dust, moisture and other contaminants.
Read also the Special Conditions for Safe Use (below) for any additional or more specific information.

Special Conditions of Safe Use for Zone 2 applications

a)   When used in Zone 2, the equipment must be installed in an enclosure or environment that provides a degree of 

protection of at least IP 54 and meets the relevant material and environmental requirements of EN 60079-0:2012 and 
EN 60079-15:2010.

b)   The equipment must not be inserted or removed unless either:
 

i)  the area in which the equipment is installed is known to be non-hazardous or

 

ii) the circuit to which it is connected has been de-energised.

c)  The 24V supply for this equipment must be derived from  a regulated power supply complying with the requirements of 

European Community Directives.

d)  The relay contacts of MTL7741, MTL7742, MTL7743, MTL7744 and MTL7745 must switch no more than 60Vac (75Vdc) 

when in a Zone 2 environment.  

Inspection and maintenance

a)  Inspection and maintenance should be carried out in accordance with European, national and local regulations which may refer to the 

IEC standard IEC 60079-17. In addition specific industries or end users may have specific requirements which should also be met.

b)  Access to the internal circuitry must not be made during operation.

Repair

 

a)  This product cannot be repaired by the user and must be replaced with an equivalent certified product.

Marking

Each device is marked in compliance with the Directive and CE marked with the Notified Body Identification Number.

This information applies to MTL7700 products manufactured during or after the year 2011.

Summary of Contents for MTL7700

Page 1: ...MTL7700 range Shunt diode safety barriers September 2017 INM 7700 Rev 12 Instruction manual MTL intrinsic safety solutions...

Page 2: ...evaluated by MHSA and judged to meet the applicable requirements of Title 30 Code of Federal Regulations Part 18 68 30 CFR Part 18 68 provided that a relevant installation complies with the following...

Page 3: ...tions 7 5 3 Connections to plant earth 7 5 4 Connections to dummy barriers 9 6 MAINTENANCE 9 6 1 General 9 6 2 Routine inspection 9 7 FAULT FINDING 10 7 1 Introduction 10 7 2 Power supply check 11 7 3...

Page 4: ...osure which offers an additional degree of protection appropriate to the area classification c Unless already protected by design this equipment must be protected by a suitable enclosure against i mec...

Page 5: ...e publications are available either from our website www mtl inst com or on request from your local office 2 DESCRIPTION 2 1 Introduction MTL7700 range of fourth generation intrinsically safe shunt di...

Page 6: ...rking barrier locations Supplied with labels in 1m lengths for cutting to size TGL7700 Spare labels for use with TAG57 tagging strips 0 5m strips supplied in sets of 10 IMB57 Tagging strip supports Tw...

Page 7: ...minimum of two c IMB57 tagging strip support 16 0mm minimum of two if specified d ISP7000 insulating spacer 14 7mm minimum of two if specified e ERB57S or O earth rail 8 mm minimum of two mounting bra...

Page 8: ...2 4 1 6 2 Make sure the barriers are of the correct type and polarity as specified in the safety documentation 3 4 1 Make sure all barriers are mounted the right way round and are properly attached so...

Page 9: ...her end of a column of barriers to provide redundancy and to simplify earth testing procedures WARNING Apart from rare occasions when the mounting surface carries the IS earth the ONLY method of provi...

Page 10: ...57 The tagging strip assembly figure 12 identifies the location of individual barriers ensuring that they are replaced correctly after removal for maintenance or testing Once installed the tagging str...

Page 11: ...for specific connections for individual barriers and applications 5 2 3 Bussed Power applications and connections When a number of barriers use a common power supply the optional power link BPL7700 ca...

Page 12: ...e section 4 3 4 an earth conductor normally copper wire with a cross sectional area of at least 4mm2 12AWG must be connected between ETM7 earth terminals located at each end of the rail and the spare...

Page 13: ...the structural earths of any safe area equipment returned separately to the neutral star point This reduces interference problems but is not essential for safety reasons f In general the use of barri...

Page 14: ...systems are relatively simple and their operation is easy to check However when fault finding is necessary it must only be undertaken after checking with plant personnel responsible for safety that i...

Page 15: ...s To overcome this problem the thermocouple circuits can be protected by using an MTL7760ac barrier as shown in figure 21 This permits the thermocouple output to be measured without needing special au...

Page 16: ...however the changeover switch and current selector reduce the need for connection changes d Using a high resistance in series with the barrier gives more stable results and makes it easier to set the...

Page 17: ...itch inputs with line fault detection To verify correct operation proceed as follows a Connect the barrier as shown in figure 30 b With an ohmeter check the status of the output contacts according to...

Page 18: ...050 Vfz x 1 10 11 4 10 5 11 6 7764 12 1k 12 1010 1050 Vfz x 1 10 11 4 10 5 11 6 7767 15 100 150 110 119 Vfz x 1 12 13 6 12 4 13 7 7779 28 300 93 311 333 Vfz x 2 25 9 26 3 26 26 5 7796 26 300 87 311 33...

Page 19: ...sistance Diode Test ve Diode Test ve Terminal Voltage 10 A Terminal Voltage 20mA V mA Min Max Min Max Min Max 7755ac 3 10 300 15 19 Vfd x 3 Vfd x 3 1 2 1 1 8 2 4 7756ac 3 10 300 15 19 Vfd x 2 Vfd x 2...

Page 20: ...end Resistance Diode Test ve Diode Test ve Terminal Voltage 10 A Terminal Voltage 20mA V mA Min Max Min Max Min Max 7787 28 300 93 311 333 Vfz x 2 26 6 27 4 26 7 27 6 7787 ch2 28 0 9V 26 Vfz x 2 26 6...

Page 21: ...hannel switch proximity input Hazardous Area Figure A8 Single channel switch proximity input Hazardous Area Figure A4 2 wire transmitter switch input Safe Area 3 4 1 2 MTL7789 7 8 5 6 Power 26 6V Powe...

Page 22: ...mV Sense Figure A13 Strain gauge bridges Hazardous Area Safe Area 3 4 1 2 MTL7745 5 6 620 10k 22 9 30V LFD COM CH 1 Power Bus Figure A10 Single channel switch proximity input with Line Fault Detect H...

Page 23: ...1 47 78 0 471 b 1 41 0 34 29 0 942 c 0 125 1 15 39 0 942 MTL7767 a1 a2 0 58 1 45 66 0 56 b 0 58 0 32 22 1 125 MTL7778 ac a1 a2 0 083 16 107 0 33 b 0 083 3 05 4 2 42 0 33 MTL7779 a1 a2 0 083 3 05 4 2 5...

Page 24: ...ndia No 36 Nehru Street Off Old Mahabalipuram Road Sholinganallur Chennai 600 119 India Tel 91 0 44 24501660 24501857 Fax 91 0 44 24501463 E mail mtlindiasales eaton com ITALY MTL Italia srl Via San B...

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