Movex 553 FLEXTOP Engineering Manual Download | Manualshive

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553

FLEX

TOP

ENGINEERING MANUAL

Multidirectional Modular Belt

P A T E N T

PENDING

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Summary of Contents for 553 FLEXTOP

Page 1: ...553 FLEXTOP ENGINEERING MANUAL Multidirectional Modular Belt P A T E N T PENDING ...

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Page 3: ...and accepted at customer s risk For a copy of our Standard Terms and Conditions of Sale Disclaimers of Warranty Limitation of Liability and Remedy please see our web site www movexii com or contact our Customer Service These terms and conditions of sale disclaimers and limitations of liability apply to any person who may buy acquire or use any Movex product referred to herein including any person ...

Page 4: ...HOUSE CAPACITY 40 35 MISSION Creating value through innovative development of ideas supporting our partners with professionalism flexibility and effectiveness VISION Reaching market leadership as a reliable and precise supplier Planning the future without losing sight of our history and the values that allow our growth Logistics Center Headquarter ...

Page 5: ...Through a distribution network which spans the globe Movex offers technical support and a careful after sales service always at your disposal WE SUPPORT YOU Customer service Dept The rich experience that Movex has acquired over the years shows that care and innovation of products are essential to guarantee costant quality Thanks to the investments as well as developing strategic departments Movex ...

Page 6: ...is online Consult our catalogue from your favorite device and request a free quotation www movexii com Always connected is App Discover more about us and our products Stay updated on our latest news ...

Page 7: ...553 FLEXTOP Multidirectional Modular Belt 1 2 7 1 5 2 4 2 5 4 2 5 4 1 5 2 1 2 5 0 0 2 3 3 5 1 6 7 5 ...

Page 8: ...can improve the performance of your job Changing direction ...

Page 9: ...ivider Merger Sorter Divider Merger Sorter Complete dimensioning solution and Example Static Rotation Complete dimensioning solution and Example Dynamic Rotation Complete dimensioning solution and Example CONVEYOR CONSTRUCTION MAINTENANCE Sprockets position Wear Strips and Machined Plates Return rollers Maintenance NOTES 10 11 12 13 14 15 16 17 18 18 19 19 19 20 21 22 23 24 25 26 27 28 29 30 31 32...

Page 10: ...verting rotating accumulation and acceleration applications and minimize required maintenance and downtimes The small pitch between the spheres diameter 12 7 mm and pitch 25 4 mm allows every type of good transfer and is ideal for small and light packages unlike traditional roller conveyors Density 1 600 spheres m2 The complete closed sliding belt surface is the perfect solution to carry carton bo...

Page 11: ...moving 553 FlexTop belt can also be used in combination with a rotating plate to have an optimum control of the rotation of the good rotation with item stopped In this manual you will find more details for each option The small pitch between the spheres allows for a great goods control A complete closed sliding surface in combination with self locking spheres makes the belt design flexible and rob...

Page 12: ...cess of the application To do this the goods bottom surface must have flat parts able to run completely on at least one sphere with a minimum of 6 spheres per good Another important aspect is the total weight of the good most of the times is suitable with the max working load of the belt especially of the spheres Anyway we always suggest to double check that the total weight of the good does not e...

Page 13: ...process speed AUTOMATIC STORAGE SYSTEM Distribution system Sorting Lane divider The goods can be guided over the 553 Flextop in 3 different directions straight left or right bases on the correct exit to be taken GOOD POSITIONING Labelling Printing Barcodes Reading The goods can be rejected on its left right Application examples and Industries The goods needs to be guided first on the right and the...

Page 14: ...nes and robots which may result very expensive Safe design very high speed low noise Food and beverage In the packaging area of the food and beverage industries the 553 FlexTop modular belt can help creating different actions with one machine only orientate the package to the right side align with the group reject in case of non conformity move side to side everything done by keeping always one ey...

Page 15: ...30 27 0090 A 5530 27 0093 A 5530 27 0096 A 5530 27 0099 A Series Material Width Version 5530 27 0102 A 5530 27 0105 A 5530 27 0108 A 5530 27 0111 A 5530 27 0114 A 5530 27 0117 A 5530 27 0108 A 5530 27 0111 A 5530 27 0114 A 5530 27 0117 A CODE STRUCTURE GUIDE Example 5530 27 0042 A Series Material Width Version Art Nr Z Bore mm in PD mm in OD mm in S mm in 166108 12 40x40 1 57x1 57 98 1 3 86 97 6 3...

Page 16: ...lt Rotating sphere Good 553 FlexTop belt Directional Belt 553 FlexTop belt with a 360 rotating plate underneath Useful option used to easily positioning the good Rotating plate 553 FlexTop belt αY αX E N G I N E E R I N G M A N U A L 16 553 FlexTop belt mounted over a longitudinal conveyor running in opposite direction Y 2X Z Transport Speed X Z X Z 553 FlexTop belt mounted over a longitudinal con...

Page 17: ...s to meet the requirements Increase the dimension of the box to achieve 76 8 cm2 sliding surface 12 spheres x 6 4 cm2 Reduce the box weight to maximum 120N 8 spheres x 15N Contact with the spheres is a necessary condition As a rule there must be at least 6 spheres in contact with the good surface at the same time so almost 6in2 38cm2 1in2 per sphere 6 4cm2 per sphere Good suitability assessment of...

Page 18: ...s completed Straight exit To get a completely straight exit the directional belt must be activated when 553 FlexTop is not running Curved exit To get a straight exit without loosing relatively too much time the directional belt can be activated also when the 553 FlexTop is running while is reducing speed The combination of the two speeds will determine the exit curve dimension Inclined exit To get...

Page 19: ...m wear strip width 8mm Acceleration Deceleration By using a static plate or a directional belt underneath the 553 FlexTop belt the good can accelerate or decelerate Static plate By using a static plate the good speed will result double than the 553 FlexTop belt speed Directional belt By using a directional belt the good speed can be accelerated or decelerated independently from the 553 FlexTop bel...

Page 20: ...toyoursalesrepresentative and you will receive required support 1 to 3 aside 1 to 3 centered 1 553 FlexTop belt 1 Directional belt 1 553 FlexTop belt 1 Directional belt 1 to 2 centered 1 to 2 aside 1 553 FlexTop belt 1 Directional belt 1 553 FlexTop belt 1 Directional belt 1 553 FlexTop belt 2 Directional belts 1 553 FlexTop belt 2 Directional belts 2 to 3 centered 2 to 3 aside DIVIDER MERGER DIVI...

Page 21: ...and handle the single unit with single directional belt results quicker from maintenance point of view easy to replace and avoid downtimes 90 SORTING One side more directional belts 1 553 FlexTop belt 3 Directional belts One side sorting can also be done with single directional belt see the example below Two sides sorting can also be done with more directional belts see the example above 90 SORTIN...

Page 22: ...tory Outfeed length optional Total conveyor length Lo 2 Li Lg Wg C Pg Goods length mm Goods width mm Capacity n of goods per minute N min or Sg goods speed m min Goods pitch mm 1000 Pg Sg C We Wb 2 Tc1 Lg Sg Tc2 Wd Sg Formulas Tu Tc2 Tc1 Ltot Li Lo Wd Sb Sg Pg Wd Wd 1 5 Lg Li Lg In case of different movement required please provideinformationtoyoursalesrepresentative and you will receive required ...

Page 23: ... Pg Goods length mm 380mm Goods width mm 420mm Capacity n of goods per minute N min 25pcs min or Sg goods speed Goods pitch mm n a Wd 1 5 Lg 1 5 380 525mm Sb Sg 15 7 5 m min Pg 1000 600 1000 Sg C 25 15 m min 228 6mm We Wb 2 457 2 2 Tc2 2 1 s Wd Sg 525 15 60 1000 Tc1 380 15 1 5 s 60 1000 Sd 0 7 m s 44 m min We Wg 2 Tu 1000 0 6 1000 228 6 420 2 Li Lg 380 mm 190 mm Lo Li 2 380 2 Ltot Li Lo Wd 380 190...

Page 24: ...lated from capacity FlexTop belt speed considering all spheres running on a flat plate Useful time net available time for rotation Rotating Plate speed Infeed length optional Outfeed length optional Total conveyor length Wb Dt Sb Tu St Li Lo Ltot FlexTop belt width Rotating Plate diameter FlexTop belt speed Useful time Rotating Plate speed Infeed length Outfeed length Total conveyor length Lg Wg C...

Page 25: ...Sg 600 1000 15 Tu 0 04 min 60 2 4 s St 0 65 rad s 39 rad min α Tu 2 4 π 2 1 2 Lo 380 2 190 mm Li 2 Li Lo Dt 380 190 600 1 170 mm If the next goods is running over the directional belt before the first one is already out it will start rotating and then the final position won t be as programmed Pg 1000 600 1000 Sg C 25 15 m min Wg 76 2 420 76 2 5 51 6 76 2 457 2mm Belt width 18 Art Nr 5530270018A Wb...

Page 26: ...are indicated required input in red are indicated output that can be calculated with the following formulas Inputs Formulas Ld1 and Ld2 1 5 D Sb Sg side B side B S Sg g In case of different movement required please provide information to your sales representative and you will receive required support 1 2 Dynamic Rotation Complete dimensioning solution E N G I N E E R I N G M A N U A L 26 Lg Ld1 Ld...

Page 27: ...ional belt speed Sd2 Directional belt speed Li Infeed length Lo Outfeed length Ltot Total conveyor Ss1 2 Sg Sd1 Sd1 Ss1 2 Sg 20 2 7 5 5 m min Sb Sg 15 7 5 m min 1 5 D 1 5 600 900mm Ld1 Ld2 Ss2 2 Sg Sd2 Sd2 Ss2 2 Sg 32 2 7 5 17 m min Lg Wg C Pg Goods length mm 380mm Goods width mm 420mm Capacity n of goods per minute N min 25pcs min or Sg Goods speed Goods pitch mm n a Rotation angle 90 α Pg 566 4 ...

Page 28: ...4 45 1143 0 15 48 1219 2 16 51 1295 4 17 54 1371 6 18 It s NOT possible to place the sprockets in this position If more sprockets are required the Heavy duty position can be followed IMPORTANT Add sprocket positions every 76 2 mm according to 76 2 mm width increments of the belt corresponding with 76 2 mm conveyor track pitch system Standard Sprockets Position E N G I N E E R I N G M A N U A L 28 ...

Page 29: ...inputs 103 PART 21 13 5 3 10 1 5 Fit on 2 5 to 3 5 mm Z clipprofilewithoutnose Part Article Nr Colour Availability Supply 103 10301 black Stock item 60 m coils 103 10302 green Stock item 60 m coils 103 10303 white Stock item 60 m coils 103 10300B 30 BluLub Stock item 30 m coils 1000 PART 2 6 35 6 35 8 6 Part Article Nr L Colour Availability Supply 1000 100003 30 30 m white On request 30 m coils Fi...

Page 30: ... 53 30 237 23703 63 25 237 23704 63 30 237 23705 73 25 237 23706 73 30 PART 166 Return rollers Return rollers with grooves Part Article ØE ØA 236 23601 50 25 236 23602 50 30 236 23603 60 25 236 23604 60 30 236 23605 70 25 236 23606 70 30 ØA 25 4 ØE Ø50 Ø60 Ø70 553 FlexTop sprockets PART 368 PART 369 E N G I N E E R I N G M A N U A L 30 Fix the first split collar on the shaft Slide in the shaft req...

Page 31: ...performances of the required movement Before proceeding to remove the rod ensure that the belt ends cannot slip away due to its weight Patented closed gap helps reducing maintenance frequency and increasing productivity PAT E N T E D CLOSED GAP Cleaning To guarantee the belt functionality and then the rotational properties of the sphere clean condition must be respected If the belt is mounted on t...

Page 32: ...Notes E N G I N E E R I N G M A N U A L 32 ...

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Page 34: ...E N G I N E E R I N G M A N U A L ...

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