Baileigh Industrial BR-16E-36 Operator'S Manual Download | Manualshive

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OPERATOR’S MANUAL

METAL BEAD ROLLER

MODEL: BR-16E-36 (B8790)

© 2015 Baileigh Industrial, Inc.

Rev. 03/2015

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Summary of Contents for BR-16E-36

Page 1: ...OPERATOR S MANUAL METAL BEAD ROLLER MODEL BR 16E 36 B8790 2015 Baileigh Industrial Inc Rev 03 2015...

Page 2: ...AL 12 OPERATION 12 Controls 12 Rolling 13 MATERIAL SELECTION 14 UNDERSTANDING SPRINGBACK 15 LUBRICATION AND MAINTENANCE 16 AVAILABLE TOOLING 18 PARTS DIAGRAMS 19 Base and Upper Assembly Parts Diagram...

Page 3: ...rect installation guidelines Description of the functional parts of the machine Capacity charts Set up and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After...

Page 4: ...afety alert symbol DANGER identifies a hazard or unsafe practice that will result in severe Injury or Death Safety signs with signal word DANGER or WARNING are typically near specific hazards General...

Page 5: ...muffs or earplugs to protect against objectionable or uncomfortable loud noises HIGH VOLTAGE USE CAUTION IN HIGH VOLTAGE AREAS DO NOT assume the power to be off FOLLOW PROPER LOCKOUT PROCEDURES BEWARE...

Page 6: ...tools Before operating the machine make sure any adjusting tools have been removed 4 Keep work area clean Cluttered areas invite injuries 5 Overloading machine By overloading the machine you may cause...

Page 7: ...en away Children must never be allowed in the work area DO NOT let them handle machines tools or extension cords 16 Store idle equipment When not in use tools must be stored in a dry location to inhib...

Page 8: ...0hz Motor HP 1 2hp 37kw Shipping Dimensions L x W x H 60 x 44 x 68 1524 x 1118 x 1727mm Weight 300lbs 137kg Inverter driven variable speed foot pedal control Forward and reverse rotation Left or right...

Page 9: ...onally have to be removed DO NOT USE acetone or brake cleaner as they may damage painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe u...

Page 10: ...LING The machine should be sited on a level concrete floor Provisions for securing it should be in position prior to placing the machine The accuracy of any machine depends on the precise placement of...

Page 11: ...witch is in the OFF position and be sure that the electric current is of the same characteristics as indicated on the tool All line connections should make good contact Running on low voltage will dam...

Page 12: ...f the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded Repair or replace damaged or worn cord immediately Extension Cord Safety Extension...

Page 13: ...the metal worker Never exceed the machines capacity Keeping in mind items like seams and hems increase the material thickness which may exceed the machines capacity Never handle material larger than y...

Page 14: ...t very easy to align tools perfectly as well as setting tool gaps between step dies OPERATION Controls The main electrical box houses the majority of the electronics which controls the machine CAUTION...

Page 15: ...s the maximum speed set on the potentiometer Rolling 1 Unplug the power cord whenever changing dies 2 To operate the machine a set of tooling needs to be selected and installed Either roller can be on...

Page 16: ...to the other increase pressure and switch the machine to reverse to back it up 10 When the material has been fed through the rolls for one pass release the foot pedal and then either remove the materi...

Page 17: ...and stretch After the bending leaf is removed from the metal and the load is released the piece part relaxes forcing the bent portion of the metal to return slightly to its original shape The key to...

Page 18: ...rts monthly 1 The upper chain tension should be checked periodically To tighten the chain loosen the 3 compensator bolts on the upper sprocket hub shown at right and rotate until the chain is free fro...

Page 19: ...adjusting throughout the life of your machine The 2 rollers with the hex are the adjusters and the 2 with the round mounts are fixed To adjust loosen the lock bolts with a 1 2 wrench using a 13 16 wre...

Page 20: ...3125 Bead Roll Set 3 dia 1000850 375 Bead Roll Set 3 dia 1000851 0 5 Bead Roll Set 3 dia 1000852 3 Blank Roll Set 3 dia 1000853 3 Flat Roll Set 3 dia 1000854 30 degree Roll Set 3 dia 1000855 45 degree...

Page 21: ...19 19 PARTS DIAGRAMS Base and Upper Assembly Parts Diagram...

Page 22: ...20 20 Lower Arm Assembly Parts Diagram...

Page 23: ...21 21 Gearbox Plate Assembly Parts Diagram...

Page 24: ...22 22 Gearbox and Motor Assembly Parts Diagram...

Page 25: ...23 23 Top Shaft Assembly Parts Diagram...

Page 26: ...24 24 Gib Plate Assembly Parts Diagram...

Page 27: ...25 25 Slide Bar Assembly Parts Diagram...

Page 28: ...1 0 X 14 SHCS 3 15 M10 X 1 5 X 14 SHCS 4 16 M10 X 1 5 X 20 SHCS 7 17 M12 X 1 75 X 20 SHCS 4 18 M10 X 1 5 X 25 SHCS 2 19 M10 X 1 5 X 30 SHCS 2 20 M8 X 1 25 X 16 SHCS 2 21 PP 1172 75 ER BEARING 4 22 BR3...

Page 29: ...ROLLER SLIDE BAR 1 48 BR36 6A080 GUIDE TRACK 2 49 M5 X 0 8 X 6 BUTTON HEAD 6 50 M6 X 1 0 X 10 BUTTON HEAD 16 51 BR36 7A030 PIVOT PIN 2 52 BR36 6A011 LINK 2 53 ME BR36 6A061 TOGGLE 1 54 PP 0842 1 25 ID...

Page 30: ...3 BLACK BALL KNOB 1 82 BR36 7A040 STOP 1 83 BR36 6A050 RIGHT BOTTOM SIDE PLATE 1 84 BR36 6A053 TOP PLATE RH 1 85 BR36 6A071 FENCE SLIDE 1 86 BR36 6A070 GUIDE FENCE 1 87 PP 0533 KNURLED LOCKNUT 2 89 IM...

Page 31: ...5 PP 1213 ELECTRICAL BOX 1 106 M10 X 1 5 X 20 HEX FLANGE 41 107 M10 X 1 5 X 25 HEX FLANGE 4 108 M12 X 1 75 X 20 HEX FLANGE 42 109 ME BR36 7A025 TOP SHAFT 1 110 IMPERIAL M5 STAR WASHER 8 111 M5 X 0 8 X...

Page 32: ...30 30 ELECTRICAL SCHEMATIC...

Page 33: ...31 31...

Page 34: ...the off position before re connecting 14 Use correct amperage extension cords Undersized extension cords overheat and lose power Replace extension cords if they become damaged 15 Keep machine well ma...

Page 35: ...a power failure during use of the machine turn off all switches to avoid possible sudden start up once power is restored 11 Work area hazards Keep the area around the Swage Jenny clean from oil tools...

Page 36: ...ine has fully stopped Isolate power to machine prior to any checks or maintenance being carried out ENTANGLEMENT CUTTING STABBING Ensure machine is bolted down A HIGH Make sure all guards are secured...

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