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3

INM7700-6   

Jan 2010

ERB57O

IMB57

ETL7000

ERL7

ETM7

ISP7000

THR2/THR7000

Figure 3:

MTL7700 Series earthing accessories

Note: 

Module earth terminals may be used for cable

screen earth connections. See Figure 17

ERB57S

Nickel-plated straight earth-rail bracket, 
supplied with two push fasteners, one 14mm 
earth-rail clamp and one 9mm earth clamp < 
16mm

2

.

ERB57O

Nickel-plated offset earth-rail bracket, supplied 
with two push fasteners, one 14mm earth-rail 
clamp and one 9mm earth clamp < 16mm

2

.

ERL7

Nickel-plated 3 x 10mm earth rail supplied in 
1m lengths. Provides earthing facilities for cable 
screens and 0V earth returns, additional to those
provided on the module earth foot.

ETM7

Earth terminal (5mm wide) for attachment to an 
ERL7 earth rail, for terminating cable screens 
and spare cable cores.

3

SAFETY CONSIDERATIONS

3.1

General requirements

All installers of shunt-diode barriers should be familiar with the
installation instructions provided by nationally accepted codes of
practice, eg, BS EN 60079-14 for the UK, or a recommended
practice, eg, ANSI/ISA-RP 12.6 for the USA.

Users within the European Community should also refer to the
supplied MTL publication:

INA7700 

MTL7700 Series
Instructions for Safe Use

3.2

Safety checks

Table 2 itemises the essential checks that should be carried out to
ensure the safety of a barrier installation. Use the checklist to prevent
important safety considerations being overlooked when installing,
commissioning, modifying or servicing an installation of MTL7700
Series barriers. Check the list both before and after a barrier system
has been installed, the final check being made by someone other
than the person(s) who carried out the installation work. Each item in
the list is cross-referenced to the appropriate section of the manual.

For Factory Mutual (FM) based installations see also Appendix B
for FM certification information.

4

INSTALLATION

4.1

General

MTL7700 Series barriers clamp directly onto standard T-section DIN-
rail (DIN EN 50 022). The simple mounting procedure for barriers is
described in section 4.2 and for accessories in section 4.3.

4.1.1

DIN-rail length  

BEFORE mounting the barriers, make sure the rail length is sufficient
for the proposed number of barriers and for other mounting
accessories. As a guide, on a given length of DIN-rail, allow space
(length) for:

a) Barrier packing pitch:

12.6mm

b) ETL7000 earth terminals:

10mm each (minimum 
of two)

c) IMB57 tagging strip support

16.0mm (minimum of 

(if specified)

two)

d) ISP7000 insulating spacer

14.7mm (minimum of 

(if specified)

two)*

e) ERB57S or O earth-rail 

8 mm (minimum of two)

mounting bracket 
(if specified)

* See Note in section 4.3.2

Make sure that there is sufficient clearance between the DIN-rail and
any possible obstruction (eg, other columns of barriers) to remove
barriers and install accessories such as ERB57S/O earth rails.

Provide sufficient height for IMB57 tagging strip supports and
ISP7000 insulating spacers when fitted.

As a guide, refer to figure 4 (dimensions of an individual barrier) and
figure 5 (clearances needed for accessories).

4.2

Mounting/removing barriers

MTL7700 Series barriers clamp directly onto T-section DIN-rail,
earthing the barrier through the rail.

a) Hook the hazardous-area end of the mounting/earthing clamp

over the hazardous-area flange of the DIN-rail (figure 6).

b) Push the safe-area end of the barrier firmly down by hand until

it clicks into place.

c) Check that the barrier is securely clamped into place (see notes

below).

d) To remove a barrier (figure 7), use the tip of a screwdriver (with

a blade width of 4 to 5mm, minimum shaft length 60mm) to ease
the metal clip at the base on the safe-area end outwards until the
barrier is freed and can be removed easily by unhooking the
hazardous-area end.

Notes

1: Make sure the barrier is properly clamped onto the rail to ensure
the essential earth connection. In a row of barriers, one end of an
improperly mounted barrier will stick up slightly.

2: Once an MTL7700 Series barrier is fitted, its mounting/earthing
foot grips the DIN-rail strongly in order to maintain positional stability
and create a high-integrity earth bond. The unit should not be forced
along the rail. If it is necessary to reposition a barrier, detach it from
the DIN-rail and re-attach it in the correct location. Where minor
repositioning is needed, relieve the pressure on the spring of the
mounting foot with a screwdriver and ease the unit into place.

4.3

Installing accessories

See section 2.3, figure 2 and figure 3 for brief details of the
accessories available for use with MTL7700 Series barriers. More
information and installation details (where relevant) for the various
accessories are detailed in the following sections:

www.calcert.com

[email protected]

1.888.610.7664

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Summary of Contents for MTL770 Series

Page 1: ...Instruction Manual INM7700 MTL7700 Series Shunt diode safety barriers www calcert com sales calcert com 1 888 610 7664 0 5 10 15 20 25 30...

Page 2: ...ii INM7700 6 Jan 2010 www calcert com sales calcert com 1 888 610 7664 0 5 10 15 20 25 30...

Page 3: ...h 7 5 4 Connections to dummy barriers 9 6 MAINTENANCE 9 6 1 General 9 6 2 Routine inspection 9 7 FAULT FINDING 10 7 1 Introduction 10 7 2 Power supply check 11 7 3 Barrier resistance test 11 8 EQUIPME...

Page 4: ...INM7700 6 Jan 2010 iv www calcert com sales calcert com 1 888 610 7664 0 5 10 15 20 25 30...

Page 5: ...are available either from the company website www mtl inst com or on request from your local MTL office 2 DESCRIPTION 2 1 Introduction MTL7700 Series fourth generation intrinsically safe shunt diode s...

Page 6: ...ers for marking barrier locations Supplied with labels in 1m lengths for cutting to size TGL7700 Spare labels for use with TAG57 tagging strips 0 5m strips supplied in sets of 10 IMB57 Tagging strip s...

Page 7: ...en length of DIN rail allow space length for a Barrier packing pitch 12 6mm b ETL7000 earth terminals 10mm each minimum of two c IMB57 tagging strip support 16 0mm minimum of if specified two d ISP700...

Page 8: ...recommendations contained in the relevant sections of IEC 60079 14 for the gas group temperature classification and area classification required 2 4 1 6 2 Make sure the barriers are of the correct typ...

Page 9: ...end of a column of barriers to provide redundancy and to simplify earth testing procedures WARNING Apart from rare occasions when the mounting surface carries the IS earth the ONLY method of providin...

Page 10: ...bly figure 12 identifies the location of individual barriers ensuring that they are replaced correctly after removal for maintenance or testing Once installed the tagging strip pivots upwards to provi...

Page 11: ...vidual barriers and applications 5 2 3 Bussed Power applications and connections When a number of barriers use a common power supply the optional power link BPL7700 can be used Typical applications in...

Page 12: ...or normally copper wire with a cross sectional area of at least 4mm2 12AWG must be connected between ETM7 earth terminals located at each end of the rail and the spare terminals on the ETL7000 termina...

Page 13: ...educes interference problems but is not essential for safety reasons f In general the use of barriers in all measurement leads reduces the possibility of earth circulating currents causing measurement...

Page 14: ...ck However when fault finding is necessary it must only be undertaken after checking with plant personnel responsible for safety that it is safe to proceed The fault finding procedures described in th...

Page 15: ...by using an MTL7760ac barrier as shown in figure 21 This permits the thermocouple output to be measured without needing special authorisation to use uncertified thermocouple test equipment As it is se...

Page 16: ...rehensive testing requires specialised equipment beyond the scope of on site tests However an effective test which will confirm that the unit is operating correctly is shown in figure 24 Ammeter 1 mea...

Page 17: ...he output contacts according to Table 3 3 4 1 2 MTL7742 5 6 7 8 Bussed Power 24V Vs Vs 2K Figure 27 Test circuit for MTL7742 3 4 1 2 MTL7745 5 6 620W 10kW 24V Bussed Power Line Fault Output Vs Vs Figu...

Page 18: ...e the expected reading across the diode chain can be determined BARRIER DATA MULTIMETER TESTS CONSTANT CURRENT TESTS MTL Safety End to end Diode Diode Terminal Terminal model Description Resistance Te...

Page 19: ...7 Dual channel ac barriers BARRIER DATA MULTIMETER TESTS CONSTANT CURRENT TESTS MTL Safety End to end Diode Diode Terminal Terminal model Description Resistance Test Test Voltage Voltage No ve ve 10 A...

Page 20: ...fz x 2 26 6 27 4 26 7 27 6 7787 ch2 28 0 9V 26 Vfz x 2 26 6 27 4 26 7 27 6 7787P 28 237 119 241 253 Vfz x 3 26 4 27 4 26 5 27 6 7787P ch2 28 0 9V 26 Vfz x 2 26 6 27 4 26 7 27 6 7789 38 300 93 614 651...

Page 21: ...ceiver Figure A6 Low level analogue inputs RTD s Figure A2 2 wire transmitters with 250 conditioning Hazardous Area Safe Area 3 4 1 2 MTL7760ac MTL7765ac MTL7778ac Recorder Controller Data logger Comp...

Page 22: ...3 4 1 2 MTL7745 5 6 620 10k 22 9 30V LFD COM CH 1 Power Bus Figure A10 Single channel switch proximity input with Line Fault Detect Hazardous Area Safe Area 3 4 1 2 MTL7789 7 8 5 6 Power 26V Power 26V...

Page 23: ...www calcert com sales calcert com 1 888 610 7664 0 5 10 15 20 25 30...

Page 24: ...91 0 44 24501660 24501857 Fax 91 0 44 24501463 E mail sales mtlindia com MTL Italia srl Via Cant 11 I 20092 Cinisello Balsamo MI Italy Tel 39 0 2 61802011 Fax 39 0 2 61294560 E mail info mtl inst it M...

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