background image

1

INM7700-6   

Jan 2010

MTL7700 Series

Shunt-diode safety barriers

INM7700-6

Jan 2010

Figure 1: 

MTL7700 Series shunt-diode safety barriers

1

OVERVIEW

This instruction manual contains all information needed to install,
maintain, fault-find and test MTL7700 Series shunt-diode safety
barriers. 

Section 3 includes a checklist of 

essential safety factors

that must

be considered when using MTL7700 Series barriers as intrinsically
safe (IS) interfaces between safe and hazardous areas. 

Read section

3 before beginning installation. Users within the European
Community should also refer to the supplied MTL publication:

INA7700 

MTL7700 Series
Instructions for Safe Use

It is assumed that all necessary system design, specification and
engineering factors have been taken into account BEFORE installation
work begins. To assist pre-planning, the following MTL publications
covering the theory, design, application, specifications and
certification of shunt-diode safety barriers are available:

AN9003

Application Note: 

A user’s guide to

intrinsic safety

AN9007

Application Note: 

A user’s guide to

MTL700 Series shunt-diode safety
barriers

MTL IS catalogue

The MTL IS catalogue includes detailed
specifications of all MTL7700 Series
barriers and accessories

IS certificates

Copies of Baseefa, FM and CSA IS
apparatus and system certificates for
MTL7700 Series barriers

If not supplied with the product, these publications are available
either from the company website (

www.mtl-inst.com) or on request

from your local MTL office.

2

DESCRIPTION

2.1

Introduction

MTL7700 Series ‘fourth-generation’ intrinsically safe shunt-diode
safety barriers are innovative successors to the MTL700 Series.

MTL7700 Series barriers are 1-, 2- or 3-channel devices that use
intrinsically safe explosion-protection techniques to pass electrical
signals between safe and hazardous areas, whilst limiting transferred
energy to a level that cannot ignite flammable atmospheres.

Connected in series with wiring entering any hazardous area on
process plant, MTL7700 Series barriers prevent explosions in all
normally occurring explosive atmospheres – including mixtures of air
with flammable gases, vapours, dusts and fibres – if a fault or faults
develop in the safe area.

2.2

MTL7700 Series – barrier ranges

The range is based on a choice of models which, between them,
cover virtually all applications – including the protection of
installations incorporating uncertified devices known as ‘simple
apparatus’ (eg, switches, thermocouples, resistive sensors, photocells
and LEDs) or separately certified ‘energy-storing’ or ‘voltage-
producing apparatus’ (eg, ac sensors, proximity detectors,
transmitters and current-to pneumatic (I/P) converters. Being
intrinsically safe, shunt-diode barriers enable maintenance work or
calibration to be carried out ‘live’ without additional precautions. To
simplify selection, several ‘key’ barriers (see table 1) are highlighted
as meeting the majority of process control requirements.

www.calcert.com

[email protected]

1.888.610.7664

0

5

10

15

20

25

30

Summary of Contents for MTL770 Series

Page 1: ...Instruction Manual INM7700 MTL7700 Series Shunt diode safety barriers www calcert com sales calcert com 1 888 610 7664 0 5 10 15 20 25 30...

Page 2: ...ii INM7700 6 Jan 2010 www calcert com sales calcert com 1 888 610 7664 0 5 10 15 20 25 30...

Page 3: ...h 7 5 4 Connections to dummy barriers 9 6 MAINTENANCE 9 6 1 General 9 6 2 Routine inspection 9 7 FAULT FINDING 10 7 1 Introduction 10 7 2 Power supply check 11 7 3 Barrier resistance test 11 8 EQUIPME...

Page 4: ...INM7700 6 Jan 2010 iv www calcert com sales calcert com 1 888 610 7664 0 5 10 15 20 25 30...

Page 5: ...are available either from the company website www mtl inst com or on request from your local MTL office 2 DESCRIPTION 2 1 Introduction MTL7700 Series fourth generation intrinsically safe shunt diode s...

Page 6: ...ers for marking barrier locations Supplied with labels in 1m lengths for cutting to size TGL7700 Spare labels for use with TAG57 tagging strips 0 5m strips supplied in sets of 10 IMB57 Tagging strip s...

Page 7: ...en length of DIN rail allow space length for a Barrier packing pitch 12 6mm b ETL7000 earth terminals 10mm each minimum of two c IMB57 tagging strip support 16 0mm minimum of if specified two d ISP700...

Page 8: ...recommendations contained in the relevant sections of IEC 60079 14 for the gas group temperature classification and area classification required 2 4 1 6 2 Make sure the barriers are of the correct typ...

Page 9: ...end of a column of barriers to provide redundancy and to simplify earth testing procedures WARNING Apart from rare occasions when the mounting surface carries the IS earth the ONLY method of providin...

Page 10: ...bly figure 12 identifies the location of individual barriers ensuring that they are replaced correctly after removal for maintenance or testing Once installed the tagging strip pivots upwards to provi...

Page 11: ...vidual barriers and applications 5 2 3 Bussed Power applications and connections When a number of barriers use a common power supply the optional power link BPL7700 can be used Typical applications in...

Page 12: ...or normally copper wire with a cross sectional area of at least 4mm2 12AWG must be connected between ETM7 earth terminals located at each end of the rail and the spare terminals on the ETL7000 termina...

Page 13: ...educes interference problems but is not essential for safety reasons f In general the use of barriers in all measurement leads reduces the possibility of earth circulating currents causing measurement...

Page 14: ...ck However when fault finding is necessary it must only be undertaken after checking with plant personnel responsible for safety that it is safe to proceed The fault finding procedures described in th...

Page 15: ...by using an MTL7760ac barrier as shown in figure 21 This permits the thermocouple output to be measured without needing special authorisation to use uncertified thermocouple test equipment As it is se...

Page 16: ...rehensive testing requires specialised equipment beyond the scope of on site tests However an effective test which will confirm that the unit is operating correctly is shown in figure 24 Ammeter 1 mea...

Page 17: ...he output contacts according to Table 3 3 4 1 2 MTL7742 5 6 7 8 Bussed Power 24V Vs Vs 2K Figure 27 Test circuit for MTL7742 3 4 1 2 MTL7745 5 6 620W 10kW 24V Bussed Power Line Fault Output Vs Vs Figu...

Page 18: ...e the expected reading across the diode chain can be determined BARRIER DATA MULTIMETER TESTS CONSTANT CURRENT TESTS MTL Safety End to end Diode Diode Terminal Terminal model Description Resistance Te...

Page 19: ...7 Dual channel ac barriers BARRIER DATA MULTIMETER TESTS CONSTANT CURRENT TESTS MTL Safety End to end Diode Diode Terminal Terminal model Description Resistance Test Test Voltage Voltage No ve ve 10 A...

Page 20: ...fz x 2 26 6 27 4 26 7 27 6 7787 ch2 28 0 9V 26 Vfz x 2 26 6 27 4 26 7 27 6 7787P 28 237 119 241 253 Vfz x 3 26 4 27 4 26 5 27 6 7787P ch2 28 0 9V 26 Vfz x 2 26 6 27 4 26 7 27 6 7789 38 300 93 614 651...

Page 21: ...ceiver Figure A6 Low level analogue inputs RTD s Figure A2 2 wire transmitters with 250 conditioning Hazardous Area Safe Area 3 4 1 2 MTL7760ac MTL7765ac MTL7778ac Recorder Controller Data logger Comp...

Page 22: ...3 4 1 2 MTL7745 5 6 620 10k 22 9 30V LFD COM CH 1 Power Bus Figure A10 Single channel switch proximity input with Line Fault Detect Hazardous Area Safe Area 3 4 1 2 MTL7789 7 8 5 6 Power 26V Power 26V...

Page 23: ...www calcert com sales calcert com 1 888 610 7664 0 5 10 15 20 25 30...

Page 24: ...91 0 44 24501660 24501857 Fax 91 0 44 24501463 E mail sales mtlindia com MTL Italia srl Via Cant 11 I 20092 Cinisello Balsamo MI Italy Tel 39 0 2 61802011 Fax 39 0 2 61294560 E mail info mtl inst it M...

Reviews: