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8

INM7700-6   

Jan 2010

5.3.2

Earthing an installation

See figure 15. Connections from the DIN-rail to a suitable plant earth
are made from ETL7000 earth terminals. These clip onto the DIN-rail
as described in section 4.3.3 to make the vital earth connection with
the rail and the barriers. They are provided with two screw-clamp
terminals, to one of which a copper conductor to plant earth should
be connected. This should have a resistance no greater than 1

Ω

though to increase safety and reduce interference, a resistance as
close to 0.1

Ω

as possible is preferable. The cross-sectional area of

the conductor should be as least 4mm

2

(12 AWG).

It is advisable to mount one ETL7000 earth terminal at each end of a
column of barriers to provide redundancy by connecting both
ETL7000 terminals to the plant earth. This makes it possible to
introduce a multimeter into one of the loops to measure loop
resistance without breaking the earth connection (figure 16) – a test
which should be done periodically. In these circumstances, resistance
for each cable loop should not exceed 2

Ω

The IS plant earth conductors should be clearly identified to warn
against unauthorised interference. Though not mandatory, it is
recommended that this should be done by winding blue insulating
tape round the conductors at intervals along their length.

WARNING

Do not use earth foot terminal as an IS earth termination.
Make IS earth connections using an ETL7000 earth
terminal as described in section 5.3.2.

5.3.3

Earthing an earth rail assembly

On installations which include earth rail assemblies (see section
4.3.4) an earth conductor, normally copper wire with a cross-
sectional area of at least 4mm

2

(12AWG) must be connected

between ETM7 earth terminals located at each end of the rail and the
‘spare’ terminals on the ETL7000 terminals at each end of the column
of barriers. See figure 17.

5.3.4

Hazardous-area equipment isolation

Hazardous-area equipment and interconnections should be isolated
from earth sufficiently to be capable of withstanding a 500V isolation
test. Such tests can, however, only be undertaken when the area is
gas free so it is fortunate that most circuits can be tested at low
voltages. To do this:

a) Disconnect from the barrier any cable connected directly to earth

or returned through a barrier with a nominal voltage of less than
10V.

b) Check the resistance to earth of the safe-area terminals with a

multimeter; it should be greater than 100k

Ω

.

Note:

some hazardous-area equipment (eg, pH and conductivity

instrumentation) is unable to withstand this insulation test. As an
alternative, in these circumstances the system can comply with the
installation requirements described in IS sketch 121. See also
12.2.4.in BS EN 60079-14.

3

4

1

2

M

Logic signal

1

5

MTL7798

(MTL7799)

3

4

1

2

M

250

Ω

3
4

1

2

MTL7741

5

6

7
8

6

0V

0V

1-5V

}

Contact

signals

Power Bus

PB7700

Loop power to

opposite ends to

allow module

removal

Power

Connections

Hazardous
Area

Safe
Area

Figure 14: 

Typical application of the Power Bus

ETL7000 earth
terminal

To IS earth

Figure 15: 

Plant earth connection to ETL7000 earth terminal

ETL7000 earth
terminal

Loop

resistance

<2

Ω

Local distribution transformer

Resistance meter or

bond integrity monitor

Figure 16: 

Earthing an installation with two conductors and

providing resistance test facilities

www.calcert.com

[email protected]

1.888.610.7664

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Summary of Contents for MTL770 Series

Page 1: ...Instruction Manual INM7700 MTL7700 Series Shunt diode safety barriers www calcert com sales calcert com 1 888 610 7664 0 5 10 15 20 25 30...

Page 2: ...ii INM7700 6 Jan 2010 www calcert com sales calcert com 1 888 610 7664 0 5 10 15 20 25 30...

Page 3: ...h 7 5 4 Connections to dummy barriers 9 6 MAINTENANCE 9 6 1 General 9 6 2 Routine inspection 9 7 FAULT FINDING 10 7 1 Introduction 10 7 2 Power supply check 11 7 3 Barrier resistance test 11 8 EQUIPME...

Page 4: ...INM7700 6 Jan 2010 iv www calcert com sales calcert com 1 888 610 7664 0 5 10 15 20 25 30...

Page 5: ...are available either from the company website www mtl inst com or on request from your local MTL office 2 DESCRIPTION 2 1 Introduction MTL7700 Series fourth generation intrinsically safe shunt diode s...

Page 6: ...ers for marking barrier locations Supplied with labels in 1m lengths for cutting to size TGL7700 Spare labels for use with TAG57 tagging strips 0 5m strips supplied in sets of 10 IMB57 Tagging strip s...

Page 7: ...en length of DIN rail allow space length for a Barrier packing pitch 12 6mm b ETL7000 earth terminals 10mm each minimum of two c IMB57 tagging strip support 16 0mm minimum of if specified two d ISP700...

Page 8: ...recommendations contained in the relevant sections of IEC 60079 14 for the gas group temperature classification and area classification required 2 4 1 6 2 Make sure the barriers are of the correct typ...

Page 9: ...end of a column of barriers to provide redundancy and to simplify earth testing procedures WARNING Apart from rare occasions when the mounting surface carries the IS earth the ONLY method of providin...

Page 10: ...bly figure 12 identifies the location of individual barriers ensuring that they are replaced correctly after removal for maintenance or testing Once installed the tagging strip pivots upwards to provi...

Page 11: ...vidual barriers and applications 5 2 3 Bussed Power applications and connections When a number of barriers use a common power supply the optional power link BPL7700 can be used Typical applications in...

Page 12: ...or normally copper wire with a cross sectional area of at least 4mm2 12AWG must be connected between ETM7 earth terminals located at each end of the rail and the spare terminals on the ETL7000 termina...

Page 13: ...educes interference problems but is not essential for safety reasons f In general the use of barriers in all measurement leads reduces the possibility of earth circulating currents causing measurement...

Page 14: ...ck However when fault finding is necessary it must only be undertaken after checking with plant personnel responsible for safety that it is safe to proceed The fault finding procedures described in th...

Page 15: ...by using an MTL7760ac barrier as shown in figure 21 This permits the thermocouple output to be measured without needing special authorisation to use uncertified thermocouple test equipment As it is se...

Page 16: ...rehensive testing requires specialised equipment beyond the scope of on site tests However an effective test which will confirm that the unit is operating correctly is shown in figure 24 Ammeter 1 mea...

Page 17: ...he output contacts according to Table 3 3 4 1 2 MTL7742 5 6 7 8 Bussed Power 24V Vs Vs 2K Figure 27 Test circuit for MTL7742 3 4 1 2 MTL7745 5 6 620W 10kW 24V Bussed Power Line Fault Output Vs Vs Figu...

Page 18: ...e the expected reading across the diode chain can be determined BARRIER DATA MULTIMETER TESTS CONSTANT CURRENT TESTS MTL Safety End to end Diode Diode Terminal Terminal model Description Resistance Te...

Page 19: ...7 Dual channel ac barriers BARRIER DATA MULTIMETER TESTS CONSTANT CURRENT TESTS MTL Safety End to end Diode Diode Terminal Terminal model Description Resistance Test Test Voltage Voltage No ve ve 10 A...

Page 20: ...fz x 2 26 6 27 4 26 7 27 6 7787 ch2 28 0 9V 26 Vfz x 2 26 6 27 4 26 7 27 6 7787P 28 237 119 241 253 Vfz x 3 26 4 27 4 26 5 27 6 7787P ch2 28 0 9V 26 Vfz x 2 26 6 27 4 26 7 27 6 7789 38 300 93 614 651...

Page 21: ...ceiver Figure A6 Low level analogue inputs RTD s Figure A2 2 wire transmitters with 250 conditioning Hazardous Area Safe Area 3 4 1 2 MTL7760ac MTL7765ac MTL7778ac Recorder Controller Data logger Comp...

Page 22: ...3 4 1 2 MTL7745 5 6 620 10k 22 9 30V LFD COM CH 1 Power Bus Figure A10 Single channel switch proximity input with Line Fault Detect Hazardous Area Safe Area 3 4 1 2 MTL7789 7 8 5 6 Power 26V Power 26V...

Page 23: ...www calcert com sales calcert com 1 888 610 7664 0 5 10 15 20 25 30...

Page 24: ...91 0 44 24501660 24501857 Fax 91 0 44 24501463 E mail sales mtlindia com MTL Italia srl Via Cant 11 I 20092 Cinisello Balsamo MI Italy Tel 39 0 2 61802011 Fax 39 0 2 61294560 E mail info mtl inst it M...

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