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Instruction Booklet  

IB0162063EN

Effective January 2014

O & M Manual for the EGS Metered, Service

Entrance Automatic Transfer Switch with Relay Control

Eaton Corporation www.eatoncanada.ca

Warning

rEaD anD UnDErSTanD THE inSTrUCTiOnS COnTainED HErEinaFTEr 

BEFOrE aTTEMPTing TO UnPaCK, aSSEMBLE, OPEraTE, Or MainTain 

THiS EQUiPMEnT 

 

HaZarDOUS VOLTagES arE PrESEnT inSiDE TranSFEr SWiTCH 

EnCLOSUrES THaT Can CaUSE DEaTH Or SEVErE PErSOnaL inJUrY.  

FOLLOW PrOPEr inSTaLLaTiOn, OPEraTiOn, anD MainTEnanCE 

PrOCEDUrES TO aVOiD THESE VOLTagES. 

 

THE TranSFEr SWiTCH EQUiPMEnT COVErED BY THiS inSTrUCTiOn 

BOOK iS DESignED anD TESTED TO OPEraTE WiTHin iTS naMEPLaTE 

raTingS.  OPEraTiOn OUTSiDE OF THESE raTingS MaY CaUSE THE 

EQUiPMEnT TO FaiL rESULTing in DEaTH, SEriOUS BODiLY inJUrY, 

anD/Or PrOPErTY DaMagE.  aLL rESPOnSiBLE PErSOnnEL SHOULD 

LOCaTE THE DOOr MOUnTED EQUiPMEnT raTingS LaBEL anD BE 

FaMiLiar WiTH THE inFOrMaTiOn PrOViDED On THE LaBEL.  a TYPiCaL 

EQUiPMEnT raTingS LaBEL iS SHOWn in FigUrE 1.

Figure 1. Typical Service Entrance Rated Metered Automatic 

Transfer Switch Ratings Label.

All possible contingencies that may arise during installation, opera-

tion, or maintenance, and all details and variations of this equip-

ment do not purport to be covered by these instructions.  If further 

information is required by the purchaser regarding a particular instal-

lation, application, or maintenance activity, please contact an autho-

rized Eaton sales representative or the installing contractor.

Section 1: Introduction

1.1 Preliminary Comments and Safety Precautions

This technical document is intended to cover most aspects associ-

ated with the installation, application, operation, and maintenance 

of the Automatic Transfer Switch (ATS).  It is provided as a guide for 

authorized and qualified personnel only.  Please refer to the specific 

WARNING and CAUTION in Section 1.1.2 before proceeding.  If fur-

ther information is required by the purchaser regarding a particular 

installation, application, or maintenance activity, please contact an 

authorized Eaton sales representative or the installing contractor.

1.1.1 Warranty and Liability Information

No warranties, expressed or implied, including warranties of fitness 

for a particular purpose of merchantability, or warranties arising from 

course of dealing or usage of trade, are made regarding the informa-

tion, recommendations, and descriptions contained herein.  In no 

event will Eaton be responsible to the purchaser or user in contract, 

in tort (including negligence), strict liability, or otherwise for any spe-

cial, indirect, incidental or consequential damage, or loss whatsoev-

er, including but not limited to damage or loss of use of equipment, 

plant or power system, cost of capital, loss of power, additional 

expenses in the use of existing power facilities, or claims against 

the purchaser or user by its customers resulting from the use of the 

information and descriptions contained herein.

1.1.2 Safety Precautions

All safety codes, standards, and/or regulations must be strictly 

observed in the installation, application, operation, and maintenance 

of this device.

Warning

THE WarningS anD CaUTiOnS inCLUDED aS ParT OF THE 

PrOCEDUraL STEPS in THiS DOCUMEnT arE FOr PErSOnaL SaFETY 

anD PrOTECTiOn OF EQUiPMEnT FrOM DaMagE.  an EXaMPLE OF a 

TYPiCaL Warning LaBEL HEaDing iS SHOWn aBOVE TO FaMiLiariZE 

PErSOnnEL WiTH THE STYLE OF PrESEnTaTiOn.  THiS WiLL HELP TO 

EnSUrE THaT PErSOnnEL arE aLErT TO WarningS, WHiCH aPPEar 

THrOUgHOUT THE DOCUMEnT.  in aDDiTiOn, CaUTiOnS arE aLL UPPEr 

CaSE anD BOLDFaCE.

CaUTiOn

rEaD anD UnDErSTanD THE MaTEriaL PrESEnTED in THiS DOCUMEnT 

BEFOrE aTTEMPTing inSTaLLaTiOn, aPPLiCaTiOn, OPEraTiOn, Or 

MainTEnanCE OF THE EQUiPMEnT.  in aDDiTiOn, OnLY QUaLiFiED 

PErSOnS SHOULD BE PErMiTTED TO PErFOrM anY WOrK aSSOCiaTED 

WiTH THE EQUiPMEnT.  anY Wiring inSTrUCTiOnS PrESEnTED in THiS 

DOCUMEnT MUST BE FOLLOWED PrECiSELY.  FaiLUrE TO DO SO COULD 

CaUSE PErManEnT EQUiPMEnT DaMagE.

Summary of Contents for EGS Series

Page 1: ...uipment Description 5 4 Installation and Wiring 8 5 Functional Testing 12 6 Adjustments 13 7 Maintenance and Component Replacement 14 Effective January 2014 Instruction Booklet IB0162063EN O M Manual...

Page 2: ...e proceeding If fur ther information is required by the purchaser regarding a particular installation application or maintenance activity please contact an authorized Eaton sales representative or the...

Page 3: ...ear Conversely if connected to the generator power source and the generator power source fails while the utility power source is still unavailable the ATS remains connected to the generator power sour...

Page 4: ...e when it is within its undervoltage setpoint ranges for the nominal voltage setting Connected Connected is defined as when the input is shorted by an external contact or connection Failed or Fails A...

Page 5: ...site and ready to be installed the packaging material can be removed Refer to Section 4 of this manual for specific installation instructions 2 3 Storage Although well packaged this equipment is not s...

Page 6: ...configuration or an under ground one Twin 2 hub openings on the top of the enclosure will accept a standard Myers type hub The assembly ships with removable hub closure plates installed over these ope...

Page 7: ...e lugs sup plied will accommodate the power cables being used Also verify that the cables comply with all local electrical codes Standard ATS equipment as supplied from the factory will accommodate th...

Page 8: ...range number of Cables per Phase 100 14 1 0 AWG 1 200 4 AWG 300 MCM 1 CaUTiOn iMPrOPEr POWEr CaBLE COnnECTiOnS Can CaUSE EXCESSiVE HEaT anD SUBSEQUEnT EQUiPMEnT FaiLUrE ote N Tighten the cable lugs to...

Page 9: ...ector switch to the OFF position to prevent an unwanted generator start Control wiring such as the generator transfer wires and utility sensing must be run in a separate conduit from the power cables...

Page 10: ...ontactor will automatically switch to the UTILITY position WARNING CONTACT WITH ENERGIZED COMPONENTS WILL CAUSE ELECTRICAL SHOCK CAPABLE OF PRODUCING SEVERE PERSONAL INJURY OR DEATH USE EXTREME CAUTIO...

Page 11: ...DEVICE FAILURE TO FOLLOW THIS PROCEDURE COULD CAUSE SEVERE PERSONAL INJURY AND OR DEATH ALWAYS TURN THE utility POWER OFF AND TURN THE generator IF A GENERATOR CONTROL SELECTOR SWITCH TO THE oFF POSI...

Page 12: ...inspection and or maintenance Disconnect the line power from the equipment being serviced by opening next highest disconnect device Make certain that any accessory control power is switched off b Ins...

Page 13: ...IB0162063EN Effective January 2014 O MManualfortheEGSMetered Service EntranceAutomaticTransferSwitchwithRelayControl Eaton Corporation www eatoncanada ca Figure 15 Wiring Diagram for the EGSC ATS Show...

Page 14: ...B0162063EN Effective January 2014 O MManualfortheEGSMetered Service EntranceAutomaticTransferSwitchwithRelayControl Eaton Corporation www eatoncanada ca 7 3 Maintenance Log Date Action Example 01 01 1...

Page 15: ...DEATH ALWAYS TURN THE UTILITY SOURCE 1 POWER OFF AND TURN THE GENERATOR SOURCE 2 CONTROL SELECTOR SWITCH TO THE OFF POSITION BEFORE ATTEMPTING TO REPLACE ANY COMPONENTS NOTICE Apply utility source 1 p...

Page 16: ...thRelayControl Eaton Corporation www eatoncanada ca Figure 16 Dimensions and Plan View of a Service Entrance EGS in 200A 2 2 Hub Openings 5 90 150mm 5 90 150mm 7 81 198mm 36 19 919mm 29 47 749mm 4 69...

Page 17: ...17 Instruction Booklet IB0162063EN Effective January 2014 O MManualfortheEGSMetered Service EntranceAutomaticTransferSwitchwithRelayControl Eaton Corporation www eatoncanada ca Notes...

Page 18: ...ractual agreement between the parties This literature is not intended to and does not enlarge or add to any such contract The sole source governing the rights and remedies of any purchaser of this equ...

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