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The breaker tripping system requires a PT Module to provide 
power and energy monitoring functions via a communica-
tions network (Figure 4). A power relay module is also in-
cluded to provide power for the communication function and 
relay outputs for alarming (Figure 5). Refer to I.L. 29C891 for 
more detailed information on Digitrip OPTIM 1050 Trip Units.

5.0  Principle of Operation

5.1  General

The circuit breaker is tripped on overload and short circuit 
conditions by combined action of three components:

1. The sensors which determine the current level.
2. The Trip Assembly, which contains the Trip Unit and pro-

vides a tripping signal when pre-determined time-current 
levels are reached.

3. The actuator which actually trips the circuit breaker.

Schematically, this is represented in Figure 6. This arrange-
ment provides a very flexible system covering a wide range 
of tripping characteristics as illustrated by the time-current 
curves referenced in Section 8.2 of this instruction book. 
Not only is the Trip Unit adjustable or programmable, but the 
variety of sensors and rating plugs provides a wide range of 
current ratings.

The automatic overload and short circuit tripping character-
istics for a specific circuit breaker are determined by the 
ratings of the installed current sensors, rating plugs, and 
the selected functional protection settings. Specific setting 
instructions are provided in the applicable trip unit instruction 
leaflet referenced in Section 8.1.

When the time-current conditions exceed the functional 
protection settings, the Trip Unit supplies a trip signal to the 
actuator. Thus all tripping functions are performed by second-
ary control circuitry, with no mechanical or direct magnetic 
action between the primary current and the mechanical trip-
ping parts of the breaker and with no external control power 
required.

5.2  Digitrip Trip assembly

The basic Digitrip Trip Assembly, as shown in Figures 4 and 
5, includes the following which could vary slightly depending 
upon the exact model of the Digitrip Trip Unit installed:

1. Digitrip Mounting Assembly
2. Digitrip Trip Unit

3. Rating Plug
4. Auxiliary Current Transformer Assembly (3 or 4 current 

transformers depending upon whether or not ground fault 
protection is included)

5. Stab-in Edge Connector for Trip Unit
6. Terminal Block equipped with Test Plug Receptacles for 

use with Portable Test Kit

7. Power/Relay Module (provided on all models except the 

Digitrip RMS 510)

8. Potential Transformer Module with Dielectric Disconnect 

Plug (Digitrip RMS 810 and 910, Digitrip OPTIM 1050 only)

As shown in Figures 1 and 4, the Digitrip Trip Unit assembly 
mounts on the top front of the circuit breaker.

 CauTION

ThE aCTuaTOr COIl has a pOlarITy markINg ON ThE 
pOsITIVE lEaD whICh musT BE OBsErVED. OThErwIsE ThE 
BrEakEr wIll NOT haVE OVErlOaD Or faulT prOTECTION 
whICh COulD rEsulT IN BODIly INJury aND/Or sErIOus 
EQuIpmENT DamagE.

5.3  Trip actuator

The trip actuator receives a tripping pulse from the Digitrip 
Trip Assembly, and produces a mechanical force to trip the 
breaker. Refer to Figure 3-11 in I.B. 694C694 for location and 
details. The actuator is made up of a permanent magnet, a 
disc held by the magnet, a rod acted on by a spring, a lever 
for tripping the breaker, and a lever for mechanically reset-
ting the actuator. The magnet cannot pull and reset the disc 
against the force of the spring acting on the rod, but can 
overcome the spring force when the disc is in contact with 
the magnet pole piece.

A tripping pulse from the Digitrip Trip Assembly counteracts 
the effect of the permanent magnet, allowing the spring to 
separate the disc from the magnet pole piece and move the 
rod to actuate the trip shaft lever. The trip shaft lever then 
rotates the trip shaft and trips the breaker.

Effective July 2010

 

Instructional Leaflet

 IL8700C39-04

12

eaTOn CORPORaTIOn

 www.eaton.com

Summary of Contents for Digitrip RMS Series

Page 1: ...Potential Transformer Module 15 6 0 Testing 15 6 1 Functional Field Testing 15 6 1 1 Secondary Injection Testing 15 6 2 Performance Testing for Ground Fault Trip Units 18 6 2 1 Code Requirements 18 6...

Page 2: ...ing every application or circumstance which may arise If any questions arise contact Eaton for further information or instructions 1 0 Supplementary Information The instructions contained in this book...

Page 3: ...ies as the OPTIMizer Hand Held Programmer plus energy monitoring local remote indi cation and communications capabilities except that only the Hand Held Programmer can establish trip unit addresses Se...

Page 4: ...Effective July 2010 Instructional Leaflet IL8700C39 04 Figure 2a Typical Digitrip RMSTrip Unit Display Panels Figure 2b Typical Digitrip OPTIMTrip Unit Display Panels 4 eaton corporation www eaton com...

Page 5: ...ted using secondary currents provided by an Amptector Trip Unit test kit as illustrated in I L 33 791 Detailed instructions for testing trip units are given in the individual trip unit instruction lea...

Page 6: ...test receptacles for external field testing mounted in the breaker Figures 4 and 5 4 2 Digitrip RMS 610 The Digitrip RMS 610 Trip Assembly consists of a Digitrip RMS 610 Trip Unit described in I L 29...

Page 7: ...gnal Contact High Load Alarm X X X X X Long Delay Trip X X X X X Short Circuit Trip X X X X X Ground Fault Trip o o o o o Ground Alarm Integral Test Provisions X X X X Trip Unit Status Indication LED...

Page 8: ...l Ground Fault GNDT l o l o Long Delay LDT l l Overtemperature TEMP l l External Trip EXTT l l Long Time Delay Pickup LDPU l l Over Range Trip ORNG l l Information Normal NORM l l Protection Settings...

Page 9: ...ting a Potential Transformer Module and a Power Relay Module mounted as shown in Figures 4 and 5 The Digitrip RMS 810 Trip Unit performs all the functions of the Digitrip RMS 610 Trip Unit with the ad...

Page 10: ...ze a fixed interchangeable rating plug to establish the continuous trip rating of the circuit breaker Rating plugs are interlocked to prevent use between different circuit breaker types Precise system...

Page 11: ...6 for OPTIM 750 In addition OPTIM 1050 Trip Units are capable of pro viding data on power quality and permit energy monitoring Energy Monitoring 1 Peak demand kW 2 Present demand kW 3 Forward energy...

Page 12: ...power required 5 2 Digitrip Trip Assembly The basic Digitrip Trip Assembly as shown in Figures 4 and 5 includes the following which could vary slightly depending upon the exact model of the Digitrip T...

Page 13: ...l sensing scheme which vectorially sums the outputs of the individual phase current sensors As long as the vecto rial sum is zero then no ground fault exists If the system neutral is grounded and a ne...

Page 14: ...t signal will be equivalent to a single BYZ sensor The BYZ current sensor styles shown in Figure 7 are avail able for all previously mentioned applications When either style sensor is used the ground...

Page 15: ...FORMER MODULE DISCONNECT PLUG IS CONNECTED DEATH OR SEVERE PERSONAL INJURY MAY RESULT AND THE POTENTIAL TRANSFORMER MODULE AND TRIP UNIT WILL BE DAMAGED REMOVE THE PTM DISCONNECT PLUG PRIOR TO PERFORM...

Page 16: ...AMPTECTORTEST KIT STYLES 140D481G02R 140D481G02RR OR 140D481G03 IN CONJUNCTION WITH A DIGITRIP ADAPTER STYLE 8779C02G01 SHOULD BE USED UNMODIFIED AMPTECTORTEST KIT STYLES 140D481G01 AND 140D481G02 SH...

Page 17: ...harge of the Building s Electrical Installation in order to be available to the Authority having Jurisdiction Test Date Circuit Results Breaker Number Figure 9 Typical PerformanceTest Record Form Effe...

Page 18: ...ource apply a test current of 125 of the Digitrip Ground Fault Trip Unit pickup setting through one phase of the circuit breaker as shown in Figure 8a This should cause the breaker to trip in less tha...

Page 19: ...Curves for Types DSII and DSLII Circuit Breakers with Digitrip OPTIM 750 and 1050 Trip Units SC 6275 95 Typical Long Delay I2 t Short Delay I2 t Types DSII and DSLII rated up to 1200A SC 6276 95 Typic...

Page 20: ...______ By____________________________ Figure 10 TypicalTrip Function Record Digitrip Automatic trip operation record Circuit No Address Breaker Shop Order References ________________ _________________...

Page 21: ...Effective July 2010 Instructional Leaflet IL8700C39 04 21 eaton corporation www eaton com...

Page 22: ...Effective July 2010 Instructional Leaflet IL8700C39 04 22 eaton corporation www eaton com...

Page 23: ...Effective July 2010 Instructional Leaflet IL8700C39 04 23 eaton corporation www eaton com...

Page 24: ...icies or other contractual agreement between Eaton and the purchaser THERE ARE NO UNDERSTANDINGS AGREEMENTS WARRANTIES EXPRESSED OR IMPLIED INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR...

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