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Instruction Leaflet

 

   

MD-3000

 

 

Effective:  Date 03/2006

     

IB02602001E

 

 

For more information visit: 

www.EatonElectrical.com 

Initial Release 

For the purpose of familiarization, the panel is divided into 
three sub-sections: 
 
1. Pushbuttons 
2. LED’s 
3. Display 

Windows 

 

Pushbuttons: 

The front operations panel supports eleven 

membrane pushbuttons. Pushbuttons are color coded 
(red, white, blue and yellow) by their function. Blue 
pushbuttons are associated with actual program functions, 
yellow pushbuttons with integral testing functions, and 
white pushbuttons are common to both operations or are 
independent. White pushbuttons accomplish their function 
when depressed. They can be held down and not released 
to accelerate their function. Blue and Yellow pushbuttons 
accomplish their function after having been pressed and 
released. 
 

Reset Pushbutton (Blue) 

The Reset pushbutton is used to reset any of the following: 
the differential trip relay, the trip alarm relay, and the trip 
LED. Reset applies to both normal operations and integral 
testing. 

Program Mode Pushbutton (Blue)  

The Program Mode pushbutton, which is accessed by 
opening the hinged access cover, is used to enter and exit 
the program mode. When this pushbutton is pressed and 
released, the program LED flashes and set points can be 
altered.  
 
Selections made in the program mode are only saved 
when the Save Settings pushbutton, which is described 
later, is depressed. When programming is concluded, the 
Program Mode pushbutton should be pressed to exit the 
program mode. Note that if the Save Settings pushbutton 
is not depressed prior to exiting the program mode, the 
previous settings will be retained. The program mode is 
also exited if the Reset pushbutton is pressed or if there is 
no programming activity for approximately 2-1/2 minutes.  

 
Note: Each MD-3000 is shipped from the factory with 
nominal protection settings. The user should program 
the relay before putting it into service, as these 
nominal values may not give optimum system 
protection or coordination.  
 
Test Mode Pushbutton (Yellow) 

Also located behind the sealed hinged access cover is the 
Test Mode pushbutton. This pushbutton is used to enter 
and exit the test mode. When the pushbutton is pressed 
and released, the word TEST will appear in the 
Settings/Test Time/Trip Cause display window. If there is 
more than 0.1 times (I

n

) current flowing in any phase, the 

Test Mode cannot be initiated and the error message 
“ERR” will appear in the display window. The test mode 
will automatically exit if there is no activity for 
approximately 2-1/2 minutes.  
 

Select Test Pushbutton (Yellow) 

The Select Test pushbutton is used, after the test mode 
has been entered, to select the type of test.  

 

Test Pushbutton (Yellow) 

The selected test operation is initiated by pressing and 
releasing the Test pushbutton.  
 

Select Settings Pushbutton (Blue) 

In the program mode, the Select Settings pushbutton is 
used to step to the next set point.  This pushbutton steps 
forward.  To step back, the Select Settings pushbutton can 
be pressed and held, while pressing and releasing the 
Lower pushbutton.  
 

Raise/Lower Pushbutton (White) 

The Raise and Lower pushbuttons are used during the 
program and test modes to increase or decrease the value 
of the displayed set point.  
 

Save Settings Pushbutton (Blue) 

While in the program mode, selected Set Points can be 
saved by pressing and releasing the Save Settings 
pushbutton. Settings can be saved individually or as a 
group. If the Save Settings pushbutton is not used, the 
previous Set Points will remain when the program mode is 
exited. 
 

View Settings Pushbutton (Blue) 

The View Settings pushbutton is only functional when the 
unit is in the normal operating mode.  It displays the unit’s 
set point including the phase differential current 
transformer ratio selected via programming. The software 
version of the MD-3000 will be displayed after the phase 
CT ratio setting, and will appear in the rms Amperes 
display window with the letters “SVER”. 
 

Select Pushbutton (White) 

The Select pushbutton is used to step between any of the 
three phase differential current values that are displayed in 
the rms ampere window.  
 

LED: 

LED’s are used to indicate a number of functions, 

operations and/or warnings. Many of the LED’s provide 
different indication messages. The color and a constant on 
or blinking operation determines the specific message. 
Several of the LED’s are bi-colored and can be lit green or 
red.  
 

Operational LED 

The Operational LED at the top of the relay should be 
green and blink on for approximately one second and then 
off for one second. This indicates that the relay is 
functioning properly in its normal operation mode. If this 
LED is blinking red, it indicates the relay may need 
reprogramming. If this LED is lit in any color shade other 
than a definite green or red, or if it is not blinking at all, an 
internal problem has been detected requiring replacement 
of the relay.  
 

Differential Pickup LED 

This LED is bi-colored. While in the program mode, the 
LED will blink green when the differential overcurrent 
pickup set point is displayed in the Settings/Test Time/Trip 
Cause window. It will be a constant green when the 

Summary of Contents for CUTLER-HAMMER MD-3000 series

Page 1: ...Effective March 2006 Initial Release per IQ 10256 IB02602001E INSTRUCTIONS FOR INSTALLATION OPERATION AND MAINTENANCE OF THE CUTLER HAMMER MD 3000 SERIES OF PROTECTIVE RELAYS...

Page 2: ...Effective March 2006 Initial Release per IQ 10256...

Page 3: ...TECTIVE RELAY HARDWARE 2 2 1 FRONT OPERATIONS 2 2 2 Rear Access Panel 2 2 3 EXTERNAL SECTION 3 OPERATION 3 1 INTRODUCTION 3 2 POWER UP AND SELF TESTING 3 3 PANEL OPERATIONS 3 4 TEST MODE SECTION 4 INS...

Page 4: ...YLES LISTED IN TABLES 1 1 AND 1 2 This document is provided as a guide for authorized and qualified personnel only Please refer to the specific CAUTION in Section 1 1 2 before proceeding If further in...

Page 5: ...ly one relay is required per three phase circuit An integral part of each device is the differential current monitoring and the ability to select protective functions THE LOSS OF CONTROL VOLTAGE WILL...

Page 6: ...the pickup is exceeded If the current value drops below the pickup value the timing function resets Memory is NOT provided If the current value does not drop below pickup the amount of delay before tr...

Page 7: ...ode will automatically exit if there is no activity for approximately 2 1 2 minutes Select Test Pushbutton Yellow The Select Test pushbutton is used after the test mode has been entered to select the...

Page 8: ...he relay Become familiar with the functions and connections involved especially the following DIP Switches A set of ten DIP switches is located in the upper left portion of the rear panel These switch...

Page 9: ...RF radiated Immunity to 10V M EN61000 4 4 1995 Electrical Fast Transient Immunity to 10V M IEC 255 22 4 1989 Electrical Fast Transient Immunity to 10V M EN61000 4 5 1995 Surge Immunity 2 1KV C DM EN6...

Page 10: ...1 2 minutes To enter the Program Mode open the protective access cover and press and release the Program Mode On Off pushbutton The Program LED will blink green indicating that the Program Mode has be...

Page 11: ...AND TESTING 4 1 INTRODUCTION This section describes mounting wiring startup and miscellaneous testing details associated with the MD 3000 Protective Relay INSURE THAT THE INCOMING AC POWER AND FOREIG...

Page 12: ...For more information visit www EatonElectrical com Initial Release Fig 4 1 Cutout Dimensions Inches...

Page 13: ...shown in Figure 3 1 An example of a typical wiring plan is shown in Figure 2 1 Note the following 1 The wires to the terminal blocks must not be larger than AWG No 14 Larger wire will not connect pro...

Page 14: ...ase Fig 4 3 MD 3000 Typical Wiring Diagram With fault condition shown on phase C Note The above diagram shows a common wiring scheme when the relay is used in conjunction with a breaker The Differenti...

Page 15: ...in the Replacement section below 5 1 1 STORAGE The MD 3000 Protective Relay should be stored in an environment that does not exceed the specified storage temperature range of 40 C to 70 C The environ...

Page 16: ...ED OR REMOVED WITHOUT SUCH SUPPORT THE PROTECTIVE RELAY COULD FALL OR THE PANEL COULD BE DAMAGED Step 6 Mount the replacement unit Read the Mounting section of this document before attempting this Ste...

Page 17: ...ars in Settings Display Window Check sum did not Match Replace Protective Relay if PGRM Reappears After Saving Settings Paragraph 5 3 ERR Appears in Setting There was an Error While in the Test Mode M...

Page 18: ...lse tripping A3 0 INSTALLATION NOTE Please refer to the following section if you are using the MD 3001 Drawout Relay A3 1 PANEL PREPARATION When mounting the Drawout Case in a panel it is necessary to...

Page 19: ...com Initial Release Fig A 2 MD 3001 Panel Mounting 18 17 Current Input Unused 29 27 Power Supply B2 C2 A2 Input 23 25 21 19 Unused 30 28 24 26 22 B1 C1 A1 Unused 20 Unused 11 15 13 12 Unused 16 14 Un...

Page 20: ...E For more information visit www EatonElectrical com Initial Release Caution Refer to Instruction Leaflet AC 120 240 Vac 50 60 Hz MD 3001 Motor Differential Term 17 19 DC 48 250 Vdc Power Supply Input...

Page 21: ...sides of the device are seated and latched into place Tabs on the MD 3001 Drawout Inner Chassis will prevent the inner chassis from being inserted upside down or being inserted into an enclosure of an...

Page 22: ...ENT ALWAYS DISCONNECT ANY CONTROL OR SOURCE POWER BEFORE TOUCHING ANYTHING ON THE INTERNAL OR EXTERNAL PARTS OF THE DRAWOUT OUTER CASE When removing the Inner Chassis from the Drawout Outer Case first...

Page 23: ...A PARTICULAR PURPOSE OR MERCHANTABILITY OR WARRANTIES ARISING FROM COURSE OF DEALING OR USAGE OF TRADE ARE MADE REGARDING THE INFORMATION RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN In no event...

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