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MD-3000    

   

 

      Instruction Leaflet 

 

 

IB02602001E

  

 

 

                   Effective:  Date 03/06                         

 

 

 

For more information visit: 

www.EatonElectrical.com 

Initial Release 

 

1-1.1 WARRANTY AND LIABILITY INFORMATION 

NO WARRANTIES, EXPRESSED OR IMPLIED, 
INCLUDING WARRANTIES OF FITNESS FOR A 
PARTICULAR PURPOSE OF MERCHANTABILITY, OR 
WARRANTIES ARISING FROM COURSE OF DEALING 
OR USAGE OF TRADE, ARE MADE REGARDING THE 
INFORMATION, RECOMMENDATIONS AND 
DESCRIPTIONS CONTAINED HEREIN. 
 
In no event will Eaton Cutler-Hammer be responsible to 
the purchaser or user in contract, in tort (including 
negligence), strict liability or otherwise for any special, 
indirect, incidental or consequential damage or loss 
whatsoever.  Including but not limited to damage or loss of 
use of equipment, plant or power system, cost of capital, 
loss of power, additional expenses in the use of existing 
power facilities or claims against the purchaser or user by 
its customers resulting from the use of the information and 
descriptions contained herein.  

1-1.2 SAFETY PRECAUTIONS 

All safety codes safety standards and/or regulations must 
be strictly observed in the installation, operation and 
maintenance of this device. 

 

 
 

THE WARNINGS AND CAUTIONS INCLUDED AS 
PART OF THE PROCEDURAL STEPS IN THIS 
DOCUMENT ARE FOR PERSONNEL SAFETY AND 
PROTECTION OF EQUIPMENT FROM DAMAGE. 
THIS IS AN EXAMPLE OF A TYPICAL WARNING 
LABEL.  THIS WILL HELP TO ENSURE THAT 
PERSONNEL ARE ALERTED TO CAUTIONS THAT 
APPEAR THROUGHOUT THE DOCUMENT. 

 
 

 

 
COMPLETELY READ AND UNDERSTAND THE 
MATERIAL PRESENTED IN THIS DOCUMENT 
BEFORE ATTEMPTING INSTALLATION, 
OPERATION OR APPLICATION OF THE 
EQUIPMENT.  ONLY QUALIFIED PERSONS 
SHOULD BE PERMITTED TO PERFORM ANY 
WORK ASSOCIATED WITH THE EQUIPMENT. ANY 
WIRING INSTRUCTIONS PRESENTED IN THIS 
DOCUMENT MUST BE FOLLOWED PRECISELY. 
FAILURE TO DO SO COULD CAUSE PERMANENT 
EQUIPMENT DAMAGE, BODILY INJURY OR 
DEATH. 

 
 

1-2 GENERAL INFORMATION 

The MD-3000 Protective Relay is a panel-mounted 
microprocessor based self-balancing differential current 
relay, designed for both ANSI and IEC applications 
(Figures 1-1 and 1-2). It is a self-contained device that 
operates from either ac or dc control power  and provides 

true rms sensing of each phase differential current. Only 
one relay is required per three-phase circuit. An integral 
part of each device is the differential current

 

monitoring 

and the ability to select protective functions. 
 

 

THE LOSS OF CONTROL VOLTAGE WILL CAUSE 
THE MD-3000 TO BE INOPERABLE. IF AC 
CONTROL VOLTAGE IS USED AN APPROPRIATE 
RELIABLE POWER SOURCE/SCHEME SHOULD 
BE SELECTED (POSSIBLY AN UPS SYSTEM) TO 
SUPPLY POWER TO THE RELAY. 

 

 

The MD-3000 Motor/Generator Protective Relay provides 
differential current protection for motors and generators. 
MD-3000 Protective Relays are compatible for use with all 
circuit breakers utilizing a shunt trip coil.  
 
The MD-3000 is intended to replace electromechanical 
differential protection relays. 

 
1-3 FUNCTIONS/FEATURES/OPTIONS 

The primary function of the MD-3000 Protective Relay is 
differential overcurrent protection. This is achieved by 
analyzing the secondary current signals received from the 
switchgear current transformers. This secondary current 
represents the current differential between the input and 
output of a motor or generator. When the user 
programmed current levels are exceeded for a period of 
time greater than the user programmed time delay setting, 
the closing of trip contact(s) is used to initiate breaker 
tripping.  

 

The MD-3000 Protective Relay operates from the 
secondary output of standard switchgear current 
transformers rated at 5 amperes. It is configured to fit 
specific distribution system requirements. The phase CT 
ratios can be independently programmed over a range of 
5:5 to 5000:5. Refer to Table 2.1 for the available CT ratio 
settings.  
 
The relay automatically exits the program mode if there is 
no programming activity for 2-1/2 minutes. Programming 
and test mode security are provided by a sealed, hinged 
access cover on the front of the relay. Displays indicate 
the value currently being considered, while multi-colored 
LED’s indicate operational conditions and specific 
functions. 
 
In addition to performing a continuous self-testing of 
internal circuitry, all MD-3000 Protective Relays include 
field testing capabilities that are accessible from the front 
panel.  To check that all tripping features are functioning 
properly a test current simulates a differential overcurrent 
condition. Refer to Paragraph 2-1.5 for additional 
information. 
 
MD-3000 Motor/Generator Differential Relay operating 
parameters and troubleshooting information are displayed 

WARNING 

Summary of Contents for CUTLER-HAMMER MD-3000 series

Page 1: ...Effective March 2006 Initial Release per IQ 10256 IB02602001E INSTRUCTIONS FOR INSTALLATION OPERATION AND MAINTENANCE OF THE CUTLER HAMMER MD 3000 SERIES OF PROTECTIVE RELAYS...

Page 2: ...Effective March 2006 Initial Release per IQ 10256...

Page 3: ...TECTIVE RELAY HARDWARE 2 2 1 FRONT OPERATIONS 2 2 2 Rear Access Panel 2 2 3 EXTERNAL SECTION 3 OPERATION 3 1 INTRODUCTION 3 2 POWER UP AND SELF TESTING 3 3 PANEL OPERATIONS 3 4 TEST MODE SECTION 4 INS...

Page 4: ...YLES LISTED IN TABLES 1 1 AND 1 2 This document is provided as a guide for authorized and qualified personnel only Please refer to the specific CAUTION in Section 1 1 2 before proceeding If further in...

Page 5: ...ly one relay is required per three phase circuit An integral part of each device is the differential current monitoring and the ability to select protective functions THE LOSS OF CONTROL VOLTAGE WILL...

Page 6: ...the pickup is exceeded If the current value drops below the pickup value the timing function resets Memory is NOT provided If the current value does not drop below pickup the amount of delay before tr...

Page 7: ...ode will automatically exit if there is no activity for approximately 2 1 2 minutes Select Test Pushbutton Yellow The Select Test pushbutton is used after the test mode has been entered to select the...

Page 8: ...he relay Become familiar with the functions and connections involved especially the following DIP Switches A set of ten DIP switches is located in the upper left portion of the rear panel These switch...

Page 9: ...RF radiated Immunity to 10V M EN61000 4 4 1995 Electrical Fast Transient Immunity to 10V M IEC 255 22 4 1989 Electrical Fast Transient Immunity to 10V M EN61000 4 5 1995 Surge Immunity 2 1KV C DM EN6...

Page 10: ...1 2 minutes To enter the Program Mode open the protective access cover and press and release the Program Mode On Off pushbutton The Program LED will blink green indicating that the Program Mode has be...

Page 11: ...AND TESTING 4 1 INTRODUCTION This section describes mounting wiring startup and miscellaneous testing details associated with the MD 3000 Protective Relay INSURE THAT THE INCOMING AC POWER AND FOREIG...

Page 12: ...For more information visit www EatonElectrical com Initial Release Fig 4 1 Cutout Dimensions Inches...

Page 13: ...shown in Figure 3 1 An example of a typical wiring plan is shown in Figure 2 1 Note the following 1 The wires to the terminal blocks must not be larger than AWG No 14 Larger wire will not connect pro...

Page 14: ...ase Fig 4 3 MD 3000 Typical Wiring Diagram With fault condition shown on phase C Note The above diagram shows a common wiring scheme when the relay is used in conjunction with a breaker The Differenti...

Page 15: ...in the Replacement section below 5 1 1 STORAGE The MD 3000 Protective Relay should be stored in an environment that does not exceed the specified storage temperature range of 40 C to 70 C The environ...

Page 16: ...ED OR REMOVED WITHOUT SUCH SUPPORT THE PROTECTIVE RELAY COULD FALL OR THE PANEL COULD BE DAMAGED Step 6 Mount the replacement unit Read the Mounting section of this document before attempting this Ste...

Page 17: ...ars in Settings Display Window Check sum did not Match Replace Protective Relay if PGRM Reappears After Saving Settings Paragraph 5 3 ERR Appears in Setting There was an Error While in the Test Mode M...

Page 18: ...lse tripping A3 0 INSTALLATION NOTE Please refer to the following section if you are using the MD 3001 Drawout Relay A3 1 PANEL PREPARATION When mounting the Drawout Case in a panel it is necessary to...

Page 19: ...com Initial Release Fig A 2 MD 3001 Panel Mounting 18 17 Current Input Unused 29 27 Power Supply B2 C2 A2 Input 23 25 21 19 Unused 30 28 24 26 22 B1 C1 A1 Unused 20 Unused 11 15 13 12 Unused 16 14 Un...

Page 20: ...E For more information visit www EatonElectrical com Initial Release Caution Refer to Instruction Leaflet AC 120 240 Vac 50 60 Hz MD 3001 Motor Differential Term 17 19 DC 48 250 Vdc Power Supply Input...

Page 21: ...sides of the device are seated and latched into place Tabs on the MD 3001 Drawout Inner Chassis will prevent the inner chassis from being inserted upside down or being inserted into an enclosure of an...

Page 22: ...ENT ALWAYS DISCONNECT ANY CONTROL OR SOURCE POWER BEFORE TOUCHING ANYTHING ON THE INTERNAL OR EXTERNAL PARTS OF THE DRAWOUT OUTER CASE When removing the Inner Chassis from the Drawout Outer Case first...

Page 23: ...A PARTICULAR PURPOSE OR MERCHANTABILITY OR WARRANTIES ARISING FROM COURSE OF DEALING OR USAGE OF TRADE ARE MADE REGARDING THE INFORMATION RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN In no event...

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