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Initial Release 

SECTION 3: OPERATION 

3-1 INTRODUCTION 

This section specifically describes the operation and 
functional use of the MD-3000 Protective Relay. It does 
not address in detail rear power connections. This is 
covered in SECTION 5 entitled “INSTALLATION, 
STARTUP AND TESTING.” It would be helpful to become 
familiar with the relay’s wiring diagram before proceeding 
with the rest of this section (Figure 3-1). 
 

3-2 POWER-UP AND SELF TESTING 

When the proper ac or dc control voltage is applied to 
power supply input terminals, the unit will initiate a “Power 
On Reset” to its chip circuitry. This causes the unit’s 
firmware to perform some self-testing and initialization of 
its ROM, RAM and E2 (non-volatile) memory. If any 
problem exists, a diagnostic message will be displayed in 
the Settings/Test Time/Trip Cause Window. A complete list 
of messages and their meanings are listed in Table 3.2. 
Additionally, if a problem does exist, the “Operational LED” 
will light red and the “Protection Off Alarm” relay will not 
energize. When all self checks are good the “Operational 
LED” will blink green. 
 

3-3 PANEL OPERATIONS 

Begin by reviewing the material presented in SECTION 2 
entitled “FUNCTIONAL DESCRIPTION.” Since basic 
definitions and explanations were given in SECTION 2, no 
further explanation as to function will be offered in this 
section. It is assumed that the operator is now familiar with 
MD-3000 terms, available settings and overall capabilities.

  

 
3-3.2 PROGRAM MODE

 

 

 

 
MD-3000 PROTECTIVE RELAY SETTINGS MUST 
BE PROGRAMMED BEFORE THE RELAY IS PUT 
INTO OPERATION. CARE MUST BE TAKEN WHEN 
PROGRAMMING THE MD-3000 WHILE THE 
BREAKER IS CLOSED AND CURRENT IS 
FLOWING. AN INCORRECT SETTING 
CONFIGURATION COULD CAUSE THE RELAY TO 
TRIP THE BREAKER WHEN SETTINGS ARE 
SAVED. 

 

 
Notes:  

1. 

The settings that are altered during a programming 
session will not be saved until the Save Settings 
pushbutton is pressed and released. 

 

2. 

When programming is concluded and new set points 
saved, the Program Mode pushbutton should be 
pressed and released to exit the Program Mode. 

 

3. 

The Program Mode is also exited if the Reset 
pushbutton is pressed and released or if there is no 
programming activity for approximately 2-1/2 minutes. 

 

 

To enter the Program Mode, open the protective access 
cover and press and release the Program Mode On/Off 
pushbutton. The Program LED will blink green, indicating 
that the Program Mode has been entered. The present 
value of the first set point to be programmed (Differential 
Pickup) will appear in the Settings/Test Time/Trip Cause 
Window, which will be referred to as the Alpha-numeric 
Display for the rest of this discussion. The Differential 
Pickup LED will be blinking green. The Raise or Lower 
pushbuttons can now be used to change the value of the 
set point. Keep in mind that the Raise and Lower 
pushbuttons will roll over from highest to lowest and lowest 
to highest respectively. If either of the pushbuttons is held 
down and not released, their function is accelerated. This 
is true for all white pushbuttons on the panel face.  
 
Pressing and releasing the Select Settings pushbutton will 
cause the unit to step to the next set point. This is the 
Time setting. The Time LED will blink green.  
 
After the Raise and/or Lower pushbuttons are used to 
arrive at the desired Time setting, the Select Settings 
pushbutton can be pressed and released to step to the 
next set point, which is the Frequency setting.  
 
When this selection is made and the Select Settings 
pushbutton is pressed and released, the relay steps to the 
Phase CT Ratio Setting. 
 
The programmed value for the phase CT will appear in the 
alphanumeric display. Once this selection is made and 
programmed, the Select Settings pushbutton is pressed 
and released to move to the last set point.  
 
To save the new settings at any time, press and release 
the Save Settings pushbutton. When the Save Settings 
pushbutton is pressed and released, the unit will blank the 
alphanumeric display for two seconds, and then display 
the last setting. At this moment, the unit will use the new 
set points for protection. After pressing the Save Settings 
pushbutton, the Program Mode can be exited by any one 
of three ways:  
 
1.  Press and release the Program Mode On/Off 

pushbutton.  

2.  Press and release the Reset pushbutton.  
3.  Perform no programming activity for 2 1/2 minutes.  
 

 

THE SAVE SETTINGS PUSHBUTTON MUST BE 
PRESSED AND RELEASED BEFORE EXITING 
THE PROGRAM MODE. OTHERWISE, THE 
CHANGED SETPOINTS WILL NOT BE SAVED. IN 
ADDITION, AFTER THE PROGRAMMING OF 
SETTINGS IS COMPLETE, IT IS VERY 
IMPORTANT TO VERIFY ALL THE SETTINGS BY 
DEPRESSING THE “VIEW SETTINGS” 
PUSHBUTTON AND STEPPING THROUGH THE 
SETTINGS.

 

 

Summary of Contents for CUTLER-HAMMER MD-3000 series

Page 1: ...Effective March 2006 Initial Release per IQ 10256 IB02602001E INSTRUCTIONS FOR INSTALLATION OPERATION AND MAINTENANCE OF THE CUTLER HAMMER MD 3000 SERIES OF PROTECTIVE RELAYS...

Page 2: ...Effective March 2006 Initial Release per IQ 10256...

Page 3: ...TECTIVE RELAY HARDWARE 2 2 1 FRONT OPERATIONS 2 2 2 Rear Access Panel 2 2 3 EXTERNAL SECTION 3 OPERATION 3 1 INTRODUCTION 3 2 POWER UP AND SELF TESTING 3 3 PANEL OPERATIONS 3 4 TEST MODE SECTION 4 INS...

Page 4: ...YLES LISTED IN TABLES 1 1 AND 1 2 This document is provided as a guide for authorized and qualified personnel only Please refer to the specific CAUTION in Section 1 1 2 before proceeding If further in...

Page 5: ...ly one relay is required per three phase circuit An integral part of each device is the differential current monitoring and the ability to select protective functions THE LOSS OF CONTROL VOLTAGE WILL...

Page 6: ...the pickup is exceeded If the current value drops below the pickup value the timing function resets Memory is NOT provided If the current value does not drop below pickup the amount of delay before tr...

Page 7: ...ode will automatically exit if there is no activity for approximately 2 1 2 minutes Select Test Pushbutton Yellow The Select Test pushbutton is used after the test mode has been entered to select the...

Page 8: ...he relay Become familiar with the functions and connections involved especially the following DIP Switches A set of ten DIP switches is located in the upper left portion of the rear panel These switch...

Page 9: ...RF radiated Immunity to 10V M EN61000 4 4 1995 Electrical Fast Transient Immunity to 10V M IEC 255 22 4 1989 Electrical Fast Transient Immunity to 10V M EN61000 4 5 1995 Surge Immunity 2 1KV C DM EN6...

Page 10: ...1 2 minutes To enter the Program Mode open the protective access cover and press and release the Program Mode On Off pushbutton The Program LED will blink green indicating that the Program Mode has be...

Page 11: ...AND TESTING 4 1 INTRODUCTION This section describes mounting wiring startup and miscellaneous testing details associated with the MD 3000 Protective Relay INSURE THAT THE INCOMING AC POWER AND FOREIG...

Page 12: ...For more information visit www EatonElectrical com Initial Release Fig 4 1 Cutout Dimensions Inches...

Page 13: ...shown in Figure 3 1 An example of a typical wiring plan is shown in Figure 2 1 Note the following 1 The wires to the terminal blocks must not be larger than AWG No 14 Larger wire will not connect pro...

Page 14: ...ase Fig 4 3 MD 3000 Typical Wiring Diagram With fault condition shown on phase C Note The above diagram shows a common wiring scheme when the relay is used in conjunction with a breaker The Differenti...

Page 15: ...in the Replacement section below 5 1 1 STORAGE The MD 3000 Protective Relay should be stored in an environment that does not exceed the specified storage temperature range of 40 C to 70 C The environ...

Page 16: ...ED OR REMOVED WITHOUT SUCH SUPPORT THE PROTECTIVE RELAY COULD FALL OR THE PANEL COULD BE DAMAGED Step 6 Mount the replacement unit Read the Mounting section of this document before attempting this Ste...

Page 17: ...ars in Settings Display Window Check sum did not Match Replace Protective Relay if PGRM Reappears After Saving Settings Paragraph 5 3 ERR Appears in Setting There was an Error While in the Test Mode M...

Page 18: ...lse tripping A3 0 INSTALLATION NOTE Please refer to the following section if you are using the MD 3001 Drawout Relay A3 1 PANEL PREPARATION When mounting the Drawout Case in a panel it is necessary to...

Page 19: ...com Initial Release Fig A 2 MD 3001 Panel Mounting 18 17 Current Input Unused 29 27 Power Supply B2 C2 A2 Input 23 25 21 19 Unused 30 28 24 26 22 B1 C1 A1 Unused 20 Unused 11 15 13 12 Unused 16 14 Un...

Page 20: ...E For more information visit www EatonElectrical com Initial Release Caution Refer to Instruction Leaflet AC 120 240 Vac 50 60 Hz MD 3001 Motor Differential Term 17 19 DC 48 250 Vdc Power Supply Input...

Page 21: ...sides of the device are seated and latched into place Tabs on the MD 3001 Drawout Inner Chassis will prevent the inner chassis from being inserted upside down or being inserted into an enclosure of an...

Page 22: ...ENT ALWAYS DISCONNECT ANY CONTROL OR SOURCE POWER BEFORE TOUCHING ANYTHING ON THE INTERNAL OR EXTERNAL PARTS OF THE DRAWOUT OUTER CASE When removing the Inner Chassis from the Drawout Outer Case first...

Page 23: ...A PARTICULAR PURPOSE OR MERCHANTABILITY OR WARRANTIES ARISING FROM COURSE OF DEALING OR USAGE OF TRADE ARE MADE REGARDING THE INFORMATION RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN In no event...

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