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APPENDIX A 

A1.0  INTRODUCTION 

Appendix A describes the Drawout Case option for the 
MD-3000 Protective Relay. The table below (A-1) lists the 
Drawout Case versions. 
 

Table A-1 Ordering Information 

 Style # 

Catalog # 

Description 

66D2127G01 MD3001 

Protective 

Relay 

– High range PS, 
Drawout case 

66D2129G01 MD3001-IC  MD3001 

Protective Relay 
- Inner Case 
Only  

66D2128G01 MD3001-OC MD3001 

Outer 

Case Only 

 

A2.0  GENERAL DESCRIPTION 

The purpose of the MD-3001 is to allow the device to be 
removed from gear, using a “quick disconnect” type 
strategy. The MD-3001 Drawout Relay maintains the same 
electrical and operating specifications as the standard MD-
3000 with the addition of the following Drawout connector 
specifications.  
 

TABLE A-2 ADDITIONAL SPECIFICATIONS 

Relay Make/Break Rating 

10A @ 240Vac nominal 
0.25A @ 250Vdc break maximum 

Terminal Wire Gauge 

No. 14 to 10 AWG 

Screw Torque Requirements 

18 inch-pounds 

Meets ANSI C37.90.2 (2004) to 35 V/M 

 
The Drawout Outer Case consists of two assemblies, a 
molded plastic outer flange with “quick release” actuators 
and locking mechanism, and the aluminum housing with 
terminal blocks.  
 
The Drawout terminal block features self-shorting or short-
before-break contacts, for Ct connections that maintain 
circuit continuity when the device is removed. These self-
shorting contacts will prevent damaging voltages from 
existing across the current transformer windings.  
 
The terminal blocks feature a 2-stage disconnect 
operation. Removal of the MD-3001 Inner Chassis will 
disconnect the trip circuits and short the Ct secondary 
before the unit control power is disconnected. Upon 
insertion of the inner chassis, the control power 
connections are made before the trip circuits are activated. 

This feature provides added security against false 
tripping.  
 

 

A3.0  INSTALLATION 
NOTE: Please refer to the following section if you are 
using the MD 3001 Drawout Relay.  

A3.1 PANEL PREPARATION 

When mounting the Drawout Case in a panel, it is 
necessary to prepare a cutout for the device. Cutout 

Dimensions

. If a standard IQ cutout exists, no additional 

panel setup is required; the Drawout will mount in the 
existing hole cutouts.  

A3.2  MD-3001 DRAWOUT RELAY PARTS LIST 

BEFORE MOUNTING THE DRAWOUT RELAY, REVIEW 
the table below for ALL OF THE INCLUDED PARTS: 
 
TABLE A-3 MD-3001 DRAWOUT RELAY PARTS LIST 

Description 

Quantity 

MD 3001 Drawout Inner Chassis  

MD 3001 Drawout Enclosure 

Outer Flange  

Mounting Hardware — #10-32 nuts & lock 
washers 

6 each 

MD 3001 Instruction Book — I.B. 
02602001E 

A3.3  MOUNTING THE DRAWOUT OUTER CASE 

• 

The MD-3001 Drawout Relay mounts in the exact 
same mounting holes as a standard MD-3000. 

• 

Remove the Drawout Inner Chassis from the outer 
case.  

• 

Refer to Figure A-3.  Place the outer case flush 
against the backside of the panel so that the case 
studs project through their respective holes.  

• 

The plastic outer flange is seated on the front of the 
panel and is attached to the top, center and bottom 
studs that protrude through the panel.  

• 

Use the #10-32 hex nuts and lock washers included 
with the relay, to mount the unit on the panel. 

 

A4.0  WIRING AND SETUP 
 

 

ENSURE THAT THE INCOMING AC POWER 
SOURCES ARE DISCONNECTED BEFORE 
PERFORMING ANY WORK ON THE MD-3001 
PROTECTIVE RELAY OR ITS ASSOCIATED 
EQUIPMENT. FAILURE TO OBSERVE THIS 
PRACTICE COULD RESULT IN EQUIPMENT 
DAMAGE, SERIOUS INJURY AND/OR DEATH. 

 

 
Refer to Figures A-4, A-5, A-6, and A-7 for the MD-3001 
typical wiring diagrams. Note the following: 
 

• 

Direct wire connections to the terminal blocks must be 
sizes #14 AWG to #10 AWG. The appropriate sized 
spade and ring lugs can also be used to 
accommodate the wires. 

 

• 

All contacts are shown in the de-energized position.

 

 
 
NOTE: All wiring must conform to applicable federal, 
state, and local codes. 
 

Summary of Contents for CUTLER-HAMMER MD-3000 series

Page 1: ...Effective March 2006 Initial Release per IQ 10256 IB02602001E INSTRUCTIONS FOR INSTALLATION OPERATION AND MAINTENANCE OF THE CUTLER HAMMER MD 3000 SERIES OF PROTECTIVE RELAYS...

Page 2: ...Effective March 2006 Initial Release per IQ 10256...

Page 3: ...TECTIVE RELAY HARDWARE 2 2 1 FRONT OPERATIONS 2 2 2 Rear Access Panel 2 2 3 EXTERNAL SECTION 3 OPERATION 3 1 INTRODUCTION 3 2 POWER UP AND SELF TESTING 3 3 PANEL OPERATIONS 3 4 TEST MODE SECTION 4 INS...

Page 4: ...YLES LISTED IN TABLES 1 1 AND 1 2 This document is provided as a guide for authorized and qualified personnel only Please refer to the specific CAUTION in Section 1 1 2 before proceeding If further in...

Page 5: ...ly one relay is required per three phase circuit An integral part of each device is the differential current monitoring and the ability to select protective functions THE LOSS OF CONTROL VOLTAGE WILL...

Page 6: ...the pickup is exceeded If the current value drops below the pickup value the timing function resets Memory is NOT provided If the current value does not drop below pickup the amount of delay before tr...

Page 7: ...ode will automatically exit if there is no activity for approximately 2 1 2 minutes Select Test Pushbutton Yellow The Select Test pushbutton is used after the test mode has been entered to select the...

Page 8: ...he relay Become familiar with the functions and connections involved especially the following DIP Switches A set of ten DIP switches is located in the upper left portion of the rear panel These switch...

Page 9: ...RF radiated Immunity to 10V M EN61000 4 4 1995 Electrical Fast Transient Immunity to 10V M IEC 255 22 4 1989 Electrical Fast Transient Immunity to 10V M EN61000 4 5 1995 Surge Immunity 2 1KV C DM EN6...

Page 10: ...1 2 minutes To enter the Program Mode open the protective access cover and press and release the Program Mode On Off pushbutton The Program LED will blink green indicating that the Program Mode has be...

Page 11: ...AND TESTING 4 1 INTRODUCTION This section describes mounting wiring startup and miscellaneous testing details associated with the MD 3000 Protective Relay INSURE THAT THE INCOMING AC POWER AND FOREIG...

Page 12: ...For more information visit www EatonElectrical com Initial Release Fig 4 1 Cutout Dimensions Inches...

Page 13: ...shown in Figure 3 1 An example of a typical wiring plan is shown in Figure 2 1 Note the following 1 The wires to the terminal blocks must not be larger than AWG No 14 Larger wire will not connect pro...

Page 14: ...ase Fig 4 3 MD 3000 Typical Wiring Diagram With fault condition shown on phase C Note The above diagram shows a common wiring scheme when the relay is used in conjunction with a breaker The Differenti...

Page 15: ...in the Replacement section below 5 1 1 STORAGE The MD 3000 Protective Relay should be stored in an environment that does not exceed the specified storage temperature range of 40 C to 70 C The environ...

Page 16: ...ED OR REMOVED WITHOUT SUCH SUPPORT THE PROTECTIVE RELAY COULD FALL OR THE PANEL COULD BE DAMAGED Step 6 Mount the replacement unit Read the Mounting section of this document before attempting this Ste...

Page 17: ...ars in Settings Display Window Check sum did not Match Replace Protective Relay if PGRM Reappears After Saving Settings Paragraph 5 3 ERR Appears in Setting There was an Error While in the Test Mode M...

Page 18: ...lse tripping A3 0 INSTALLATION NOTE Please refer to the following section if you are using the MD 3001 Drawout Relay A3 1 PANEL PREPARATION When mounting the Drawout Case in a panel it is necessary to...

Page 19: ...com Initial Release Fig A 2 MD 3001 Panel Mounting 18 17 Current Input Unused 29 27 Power Supply B2 C2 A2 Input 23 25 21 19 Unused 30 28 24 26 22 B1 C1 A1 Unused 20 Unused 11 15 13 12 Unused 16 14 Un...

Page 20: ...E For more information visit www EatonElectrical com Initial Release Caution Refer to Instruction Leaflet AC 120 240 Vac 50 60 Hz MD 3001 Motor Differential Term 17 19 DC 48 250 Vdc Power Supply Input...

Page 21: ...sides of the device are seated and latched into place Tabs on the MD 3001 Drawout Inner Chassis will prevent the inner chassis from being inserted upside down or being inserted into an enclosure of an...

Page 22: ...ENT ALWAYS DISCONNECT ANY CONTROL OR SOURCE POWER BEFORE TOUCHING ANYTHING ON THE INTERNAL OR EXTERNAL PARTS OF THE DRAWOUT OUTER CASE When removing the Inner Chassis from the Drawout Outer Case first...

Page 23: ...A PARTICULAR PURPOSE OR MERCHANTABILITY OR WARRANTIES ARISING FROM COURSE OF DEALING OR USAGE OF TRADE ARE MADE REGARDING THE INFORMATION RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN In no event...

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