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Initial Release 

differential overcurrent pickup set point is being viewed in 
the unit’s normal operating mode. The LED will blink red 
whenever the load current exceeds the differential 
overcurrent pickup set point. If the relay trips on differential 
overcurrent, the LED will be continuous red. 
 

Time LED 

This LED will blink green, while in the program mode, 
when the LED time set point is displayed in the 
Settings/Test Time/Trip Cause window.  When the time 
multiplier is being viewed in the unit’s normal operating 
mode, the LED is a constant green. 
 

I

A Diff

, I

B Diff

, I

C Diff

 LED’s 

The specific phase current LED’s will be a constant green 
when that phase differential current is being displayed in 
the rms ampere window.  

 
Program LED 

This LED is a constant green when the relay is in the 
program mode.  
 

Test LED 

This LED is a constant green when the relay is in the test 
mode.  
 

Display Windows: 

Two windows are used to display the 

relay’s data, Set Points and messages. One window is 
located in the upper portion of the relay’s faceplate and is 
labeled RMS Amperes. A second window is located in the 
lower portion of the faceplate adjacent to the program and 
test LED’s. It is labeled Settings/Test Time/Trip Cause. 
 

RMS Amperes Window 

This window has a five digit numeric display and shows:  
 
1.  The present phase differential currents. 
2.  The phase current transformer CT setting (when “View 

Settings” pushbutton is used with the relay in the 
normal operating mode). 

 

Settings/Test Time/Trip Cause Window 

This window is a four character alphanumeric display used 
to show the value of the Set Points, the test time and the 
cause of trip. 

2-2.2 REAR ACCESS PANEL 

 
 
 

THE BACK OF MD-3000, WHEN ENERGIZED, 
OFFERS EXPOSURE TO LIVE PARTS WHERE 
THE HAZARD OF A FATAL ELECTRIC SHOCK IS 
PRESENT.  ALWAYS DISCONNECT SOURCE AND 
CONTROL POWER SUPPLY BEFORE TOUCHING 
ANYTHING ON THE REAR OF THE MD-3000.  
FAILURE TO DO SO COULD RESULT IN INJURY 
OR DEATH. 

 

The rear access panel of MD-3000 is normally accessible 
from the rear of an open panel door.  All wiring 

connections to the MD-3000 Protective Relay are made at 
the chassis’ rear. For the sake of uniform identification, the 
frame of reference used when discussing the rear access 
panel is facing the back of the relay. Become familiar with 
the functions and connections involved, especially the 
following: 
 
DIP Switches: A set of ten DIP switches is located in the 
upper left portion of the rear panel. These switches are 
unused in the MD-3000. 
 
Differential Trip contact (TB2 14 and 15) and the Trip 
Alarm contact (TB2 6, 7 and 8) change state after a 
protection trip operation. The contacts stay in that state 
until the “Reset” Pushbutton is pressed. In addition, the 
front panel will hold the cause of trip in the “Trip Cause” 
window and the fault current magnitude in the “RMS 
Ampere” window. 

 

Terminal Block One (TB1)

: TB1 is located on the left side 

of the rear panel, and is numbered 1 through 15.  
Terminals 5 and 6 are provided for the AC or DC input 
control power connections.  Terminal 4 is the connection 
for equipment ground.  

When the relay has input control 

power, Terminals 9 and 10 will have this potential on 
them.

 

 

Terminal Block Two (TB2): 

TB2 is located on the right 

side of the rear panel and is numbered 1 through 15.  
 
Terminals 6, 7 and 8 are Form “C” contacts on the trip 
alarm relay and change state whenever a protective trip is 
initiated by the relay. After a protective trip, the contacts 
remain in the changed state until the “Reset” Pushbutton is 
pressed. These contacts can be fed to the MP-3000 or 
MP-4000 discrete input to indicate a differential trip. The 
MP-3000 or MP-4000 then can report the differential trip 
over either the INCOM or MODBUS network. 
 
Terminals 14 and 15 are a “NO” configurable contact. This 
contact closes when the relay detects a need for the circuit 
breaker to trip due to a differential current above the user 
programmed set point for a period of time in excess of the 
user defined time delay setting. These contacts can be fed 
to the MP-3000 or MP-4000 discrete input to indicate a 
differential trip. The MP-3000 or MP-4000 then can report 
the differential trip over either the INCOM or MODBUS 
network. 
 

Rear Surface Terminals: 

The rear surface terminals, 

identified as (A1, A2), (B1, B2), and (C1, C2) provide the 
current transformer input connection points and are rated 
for 5 ampere inputs. (A1, A2), (B1, B2) and (C1, C2) are 
phase A, B, C current inputs respectively.  

2-2.3 EXTERNAL HARDWARE 

The MD-3000 Protective Relay requires that a customer 
supplied source of input control power be wired into the 
TB1 terminal block located on the rear panel. Refer to the 
typical wiring diagram in Figure 3-1. A power supply can 
be either ac or dc voltage within the acceptable voltage 

WARNING 

Summary of Contents for CUTLER-HAMMER MD-3000 series

Page 1: ...Effective March 2006 Initial Release per IQ 10256 IB02602001E INSTRUCTIONS FOR INSTALLATION OPERATION AND MAINTENANCE OF THE CUTLER HAMMER MD 3000 SERIES OF PROTECTIVE RELAYS...

Page 2: ...Effective March 2006 Initial Release per IQ 10256...

Page 3: ...TECTIVE RELAY HARDWARE 2 2 1 FRONT OPERATIONS 2 2 2 Rear Access Panel 2 2 3 EXTERNAL SECTION 3 OPERATION 3 1 INTRODUCTION 3 2 POWER UP AND SELF TESTING 3 3 PANEL OPERATIONS 3 4 TEST MODE SECTION 4 INS...

Page 4: ...YLES LISTED IN TABLES 1 1 AND 1 2 This document is provided as a guide for authorized and qualified personnel only Please refer to the specific CAUTION in Section 1 1 2 before proceeding If further in...

Page 5: ...ly one relay is required per three phase circuit An integral part of each device is the differential current monitoring and the ability to select protective functions THE LOSS OF CONTROL VOLTAGE WILL...

Page 6: ...the pickup is exceeded If the current value drops below the pickup value the timing function resets Memory is NOT provided If the current value does not drop below pickup the amount of delay before tr...

Page 7: ...ode will automatically exit if there is no activity for approximately 2 1 2 minutes Select Test Pushbutton Yellow The Select Test pushbutton is used after the test mode has been entered to select the...

Page 8: ...he relay Become familiar with the functions and connections involved especially the following DIP Switches A set of ten DIP switches is located in the upper left portion of the rear panel These switch...

Page 9: ...RF radiated Immunity to 10V M EN61000 4 4 1995 Electrical Fast Transient Immunity to 10V M IEC 255 22 4 1989 Electrical Fast Transient Immunity to 10V M EN61000 4 5 1995 Surge Immunity 2 1KV C DM EN6...

Page 10: ...1 2 minutes To enter the Program Mode open the protective access cover and press and release the Program Mode On Off pushbutton The Program LED will blink green indicating that the Program Mode has be...

Page 11: ...AND TESTING 4 1 INTRODUCTION This section describes mounting wiring startup and miscellaneous testing details associated with the MD 3000 Protective Relay INSURE THAT THE INCOMING AC POWER AND FOREIG...

Page 12: ...For more information visit www EatonElectrical com Initial Release Fig 4 1 Cutout Dimensions Inches...

Page 13: ...shown in Figure 3 1 An example of a typical wiring plan is shown in Figure 2 1 Note the following 1 The wires to the terminal blocks must not be larger than AWG No 14 Larger wire will not connect pro...

Page 14: ...ase Fig 4 3 MD 3000 Typical Wiring Diagram With fault condition shown on phase C Note The above diagram shows a common wiring scheme when the relay is used in conjunction with a breaker The Differenti...

Page 15: ...in the Replacement section below 5 1 1 STORAGE The MD 3000 Protective Relay should be stored in an environment that does not exceed the specified storage temperature range of 40 C to 70 C The environ...

Page 16: ...ED OR REMOVED WITHOUT SUCH SUPPORT THE PROTECTIVE RELAY COULD FALL OR THE PANEL COULD BE DAMAGED Step 6 Mount the replacement unit Read the Mounting section of this document before attempting this Ste...

Page 17: ...ars in Settings Display Window Check sum did not Match Replace Protective Relay if PGRM Reappears After Saving Settings Paragraph 5 3 ERR Appears in Setting There was an Error While in the Test Mode M...

Page 18: ...lse tripping A3 0 INSTALLATION NOTE Please refer to the following section if you are using the MD 3001 Drawout Relay A3 1 PANEL PREPARATION When mounting the Drawout Case in a panel it is necessary to...

Page 19: ...com Initial Release Fig A 2 MD 3001 Panel Mounting 18 17 Current Input Unused 29 27 Power Supply B2 C2 A2 Input 23 25 21 19 Unused 30 28 24 26 22 B1 C1 A1 Unused 20 Unused 11 15 13 12 Unused 16 14 Un...

Page 20: ...E For more information visit www EatonElectrical com Initial Release Caution Refer to Instruction Leaflet AC 120 240 Vac 50 60 Hz MD 3001 Motor Differential Term 17 19 DC 48 250 Vdc Power Supply Input...

Page 21: ...sides of the device are seated and latched into place Tabs on the MD 3001 Drawout Inner Chassis will prevent the inner chassis from being inserted upside down or being inserted into an enclosure of an...

Page 22: ...ENT ALWAYS DISCONNECT ANY CONTROL OR SOURCE POWER BEFORE TOUCHING ANYTHING ON THE INTERNAL OR EXTERNAL PARTS OF THE DRAWOUT OUTER CASE When removing the Inner Chassis from the Drawout Outer Case first...

Page 23: ...A PARTICULAR PURPOSE OR MERCHANTABILITY OR WARRANTIES ARISING FROM COURSE OF DEALING OR USAGE OF TRADE ARE MADE REGARDING THE INFORMATION RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN In no event...

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