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IB140024EN

For more information visit: www.eaton.com

Instruction Booklet

Effective: October 2014

Page

 

9

ATC-300/900 40-400A (480/600Vac) 

 

3-Postion Contactor Based Transfer Switch

3.5 Features

A variety of standard and optional features are available for Eaton 

ATSs.  

All features or combinations of features may not be avail-

able on specific ATSs

.  All features and/or accessories are Under-

writers Laboratories (UL) listed unless noted.  See specific 

controller Instruction Booklets for additional options and stan-

dards.

3.5.1 Standard Features

The following is a list of the standard features of the ATC-300+ 

Controller. The ATC-900 controller has many new standard fea-

tures compared to the ATC-300+. If the ATC-900 is used on the 

switch, please see the ATC-900's Instruction Booklet for these 

additional user features.

1.

Time Delay Normal to Emergency (TDNE)

This feature provides a time delay when transferring from 

the Source 1 to the Source 2 power source.  Timing begins 

when Source 2 becomes available.  It permits controlled 

transfer of the load circuit to Source 2.

Adjustable 0 - 1800 Seconds

2.

Time Delay on Engine Starting (TDES)

This feature provides a time delay of the signal to initiate 

the engine/generator start cycle in order to override 

momentary power outages or voltage fluctuations of 

Source 1.

Adjustable 0 - 120 Seconds

3.

Time Delay Emergency to Normal (TDEN)

This feature provides a time delay of the re-transfer opera-

tion to permit stabilization of Source 1.  Timing begins 

when Source 1 becomes available.  If Source 2 fails during 

timing, then re-transfer is immediate overriding the time 

delay.

Adjustable 0 - 1800 Seconds

4.

Time Delay for Engine Cool-down (TDEC)

This feature provides a time delay of the signal to initiate 

the engine/generator stop cycle after the re-transfer opera-

tion.  This allows the engine/generator to cool down by run-

ning unloaded.  Timing begins on completion of the re-

transfer cycle.

Adjustable 0 - 1800 Seconds 

5.

Source 2 Monitoring and Protection

This feature provides monitoring and protection based on 

the Source 2 voltage and/or frequency setpoints.  All fea-

ture 5 functions are Failsafe operations.

5H. Phase Reversal

For a 3-phase wye source, this feature monitors the phase 

sequence of the sources.  If a source does not have the 

same ABC or CBA sequence as the setpoint value, that 

source will be considered “Unavailable.

For a 3-phase delta source, this feature should be turned off 

via the PHASE REV setpoint.

5J. All Phase Undervoltage and Underfrequency Protection

Adjustable Undervoltage:

 

Dropout: 78 - 97% of nominal

 

Pickup: (D2%) to 99% of nominal

Adjustable Underfrequency:

 

Dropout: 90 - 97% of nominal

 

Pickup: (D1Hz) to 99% of nominal

5K. All Phase Overvoltage/Overfrequency

Adjustable Overvoltage:

 

Dropout: 105 - 110% of nominal

 

Pickup: 103% to (Dropout –2%) of nominal

Adjustable Overfrequency:

 

Dropout: 103 - 105% of nominal

 

Pickup: 101% to (Dropout -1Hz) of nominal

5L. Source 2 3-Phase Voltage Unbalance

For a 3-phase wye source, this feature monitors phase volt-

age ratios.  Voltage unbalance (%) is calculated as the dif-

ference between the maximum and minimum phase 

voltage, divided by the minimum phase voltage.  User-

selectable setpoints are available for dropout and pickup 

unbalance settings (minimum 2% differential).  Dropout is 

adjustable from 5 to 20%.  Pickup is adjustable from 3 to 

(Dropout –2%).  A setpoint for user-selectable time delay 

from 10 to 30 seconds is provided.  The factory default set-

points are: 5% dropout, 3% pickup, and 30 seconds time 

delay.  A user-selectable setpoint for enable and disable is 

also provided.

When an unbalance condition is detected on Source 2, the 

Unbalance Timer (TD UNBAL) starts timing.  After TD 

UNBAL times out, Source 2 is declared “failed”.

For a 3-phase delta source, this feature should be turned off 

via the VOLT UNBAL setpoint.

6.

Test Operators

Eaton ATSs are provided with a Test Pushbutton that simu-

lates a loss of the Source 1 power source as standard (Fea-

ture 6B).  All programmed time delays (TDNE, TDEN, etc.) 

will be performed as part of the Test.  Engine run time of 

the Test is equal to the Plant Exerciser (Feature 23) pro-

grammed setpoint.  All Tests are Failsafe protected.

6B. Test Pushbutton

Programmable setpoints include: 

1. Load or No Load Testing, or Disabled

2. Engine run time equal to the plant exerciser 

 

(Feature 23) setting

Summary of Contents for Cutler-Hammer ATC-300

Page 1: ...Instruction Booklet Description Page Introduction 2 Receiving Handling and Storage 6 Equipment Description 7 Installation and Wiring 15 Operation 21 Testing and Problem Solving 22 Adjustments 24 Main...

Page 2: ...a guide for authorized and qualified personnel only Please refer to the specific WARNING and CAUTION in Section 1 1 2 before proceeding If further infor mation is required by the purchaser regarding a...

Page 3: ...transfers back and initiates generator shutdown In the event the Source 1 power source fails and the Source 2 power source does not appear the ATS remains connected to the Source 1 power source until...

Page 4: ...er Identification Transfer switch equipment catalog numbers provide a significant amount of relevant information that pertains to a particular piece of equipment The Catalog Number Identification Tabl...

Page 5: ...ad connection from the Source 2 to the Source 1 Source 1 Source 1 is the primary source normal source normal power source or normal Source 2 Source 2 is the secondary source emergency source emer genc...

Page 6: ...for installation Once the top packaging is removed from the shipment the enclosure door can be opened A plastic bag of documents will be found in the enclosure usually attached to the inside of the en...

Page 7: ...orporates a power contactor The main contacts connect and disconnect the load to and from the different power sources The power contactor is mechanically and electrically interlocked to prevent the tw...

Page 8: ...re of the controller contain the intelligence supervisory circuits that constantly moni tor the condition of the power sources It provides the intelli gence necessary for the operation of the ATS Figu...

Page 9: ...e Source 2 voltage and or frequency setpoints All fea ture 5 functions are Failsafe operations 5H Phase Reversal For a 3 phase wye source this feature monitors the phase sequence of the sources If a s...

Page 10: ...is energized when Source 1 is available 14H Source 2 Present Provides two 2 normally open and two 2 normally closed contacts The relay is energized when Source 2 is available 15 Switch Position Indica...

Page 11: ...emote device prior to a re transfer operation It provides one Form C contact NO NC for interface with other equipment typically ele vator controls The contacts close open on a timed basis prior to tra...

Page 12: ...Only 18AE IQ 250 260 Emergency S2 Only 18AL IQ 250 260 Load 18CN IQ 110 115 Normal S1 Only 18CE IQ 110 115 Emergency S2 Only 18CL IQ 110 115 Load 18DN IQ 130 140 150 Normal S1 Only 18DE IQ 130 140 150...

Page 13: ...els These covers function with Eaton s ATC series logic controllers and device panels The covers are designed for NEMA 1 3R 4X and 12 applications 41 Space Heater With Thermostat This feature provides...

Page 14: ...with the originally submitted device Follow up testing is not required by UL 1008 Section 4 Installation and Wiring 4 1 General Eaton ATSs are factory wired and tested Installation requires solidly m...

Page 15: ...lowing steps Step 1 The ATS enclosure door is hinge mounted with remov able hinge pins To simplify the mounting procedure and avoid damaging the door mounted logic panel it is strongly suggested that...

Page 16: ...NING POWER CONDUCTORS AND CONTROL WIRING MAY HAVE VOLT AGE PRESENT THAT CAN CAUSE SEVERE PERSONAL INJURY OR DEATH DEENERGIZE ALL POWER OR CONTROL CIRCUIT CON DUCTORS BEFORE BEGINNING TO PERFORM ANY WI...

Page 17: ...Gen Start Com Gen Start NO Output Relays 32 VDC Source 1 Closed 32 VDC Source 2 Closed 32 VDC Lockout 32 VDC Go To Source 2 32 VDC Monitor Mode Control Inputs 8 0 in 6 5 in 3 4 1 2 7 8 5 6 Output Rela...

Page 18: ...4 7 1 Standard Voltage Selection Panels 208 240 480 600 V 60 Hz 220 380 415 V 50 Hz The Standard voltage selection panel consists of multi tap trans formers contained in a steel case mounted in the e...

Page 19: ...ler instruction booklet for more information on input and output functionality The J numbers of the connectors are shown below Connector Designation J1 Source 1 Sense Lines J2 Source 2 Sense Lines J3...

Page 20: ...2 Disconnect the J7 connector from the ATC 300 controller 3 Locate the manual lever on the left side of the contactor 4 Locate the handle used to manually transfer the switch 5 Attach the handle to th...

Page 21: ...e Section 6 Testing and Problem Solving 6 1 Testing After the ATS equipment is initially installed or during planned outages the installation should be tested to ensure that all equip ment operates pr...

Page 22: ...preset time after transfer to the Source 1 power source is com pleted 6 1 5 Alternate Tests 1 Alternate operational tests may be possible depending upon the options provided with any given ATS Refer t...

Page 23: ...d off by disconnecting all control plugs b Inspect the structure area for safety hazards or potential maintenance problems Inspect the area especially where switching device is installed for any safet...

Page 24: ...ation please see Renewal Parts Publication RP01603002E Figure 16 Typical ATC 300 Controlled Contactor Based ATS Transformer Pack 400A 2 Pole 3 Pole 4 Pole Cat 68C8229G02 Contactors 400A 400A 480VAC 2...

Page 25: ...ONS SET UP AND TESTING Step 1 Mount the ATS on a flat rigid surface Figure 17 Shim if necessary ATC 300 Electrical ase ase Source 1 Source 2 Available Available Connected Connected Load Unit Status Al...

Page 26: ...AND TRANSFORMER PANEL GROUND CONNECTION ATC 300 OR ATC 900 CONTROLLER For more information visit www eaton com IB140024EN Instruction Booklet Page 26 Effective October 2014 ATC 300 900 40 400A 480 60...

Page 27: ...Source 1 Phase C Phase B Phase A Source 2 Phase C Phase B Phase A Source 2 S1 Line S1 Neut S2 Line Control Power S2 Neut Clk In Out 5V Gnd Programming Port K1 Com K1 NO K2 Com K2 NO Pretransfer Com Pr...

Page 28: ...Based Transfer Switch Figure 20 ATC 300 Logic Utility Supplying Load Step 6 To view the setpoints press the Step Enter pushbut ton and enter the Password Note The factory default Password is 0300 Onc...

Page 29: ...ng the load Is Source 1 Available TDEN timer times out Yes No No Yes Sends pretransfer signal TPRE timer times out If Source 1 is Available Open Source 2 Energize K1 Close Source 1 Energize K1 Source...

Page 30: ...ts should be reviewed and the genera tor checked for proper voltage and frequency output Step 9 Initiate a Load Test from the front panel of the ATC 300 This may be done by setting the engine test set...

Page 31: ...board under the color display is used the color display is not a touch screen Using the left right arrow keys navigate to the desired screen icon and press the Enter key The Change Setpoints screen wi...

Page 32: ...NG THE INFORMATION RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN In no event will Eaton be responsible to the purchaser or user in contract in tort including negligence strict liability or otherwi...

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