background image

For more information visit: www.eaton.com

IB140024EN

Instruction Booklet

Page

 

14

Effective:  October 2014

ATC-300/900 40-400A (480/600Vac) 

3-Postion Contactor Based Transfer Switch

The rear of the enclosure is supplied with teardrop shaped 

holes in the top and bottom mounting flanges to facilitate 

mounting.  It is also supplied with two positioning bolts 

and various pre-tapped inserts to insure proper positioning 

of the power panel anytime the power panel must be repo-

sitioned to accommodate a different cable entry position.  

Cable entry holes are the responsibility of the customer.

ATS enclosures and all internal steel mounting plates, such 

as the power panel mounting plate, go through a pretreat-

ment cleaning system prior to painting to ensure a durable 

finish.

The standard ATS enclosure is NEMA 1 Type for general 

use.  However, a variety of enclosures are available to 

address almost any environmental circumstance (see 

 

Table 3).

Table 3. Transfer Switch Equipment Enclosures

3.7 Standards

Eaton ATS equipment, enclosed in any of the enclosures listed in 

Table 3, is listed for application by UL and ULC.  In addition, 

Eaton ATSs are listed in File E38116 by Underwriters Laborato-

ries, Inc. under Standard UL 1008.  This standard covers require-

ments for automatic transfer switches intended for use in 

ordinary locations to provide lighting and power as follows:

a. In emergency systems, in accordance with articles 517 

and 700 in the National Electrical Code, ANSI/ NFPA 70, 

and the National Fire Protection Association No. 76A; 

and/or

b. In standby systems, in accordance with article 702 of the 

National Electrical Code; and/or

c. In legally required standby systems in accordance with 

article 701 of the National Electrical Code.

Eaton ATSs are available to meet NFPA 110 for emergency and 

standby power systems, and NFPA 99 for health care facilities 

when ordered with the appropriate options.

Standard UL 1008 for ATSs lists devices under the reexamination 

program which only require a continual physical reexamination of 

the components used in the product to ensure consistency with 

the originally submitted device.  Follow-up testing is not required 

by UL 1008.

Section 4: Installation and Wiring

4.1 General

Eaton ATSs are factory wired and tested.  Installation requires 

solidly mounting the enclosed unit and connecting power cables 

and auxiliary pilot circuits.  Physical mounting procedures and 

power cable connections are covered in this section.  All other 

required wiring or electrical connection references are covered in 

a separate Customer Wiring Booklet packaged with the ATS.

Locate the wiring schematic, review it, and keep it readily avail-

able for reference purposes during installation and testing.  Once 

an ATS is properly installed and wired, it should be mechanically 

and electrically checked for proper installation and operation.  

The procedures for these initial mechanical and electrical checks 

are outlined in Section 6 of this instruction manual.

 

 

WARNING

BE CERTAIN THAT THE SOLID STEEL DOOR IS PROPERLY 

INSTALLED BEFORE THE TRANSFER SWITCH EQUIPMENT IS PUT 

INTO SERVICE.  THE DOOR PROVIDES PROTECTION FROM DAN-

GEROUS VOLTAGES AT THE LINE AND LOAD TERMINALS WHEN 

THE EQUIPMENT IS IN OPERATION.  FAILURE TO DO SO COULD 

RESULT IN PERSONAL INJURY OR DEATH.

4.2 Mounting Location

Choose a location that offers a flat, rigid mounting surface capa-

ble of supporting the weight of the enclosed ATS equipment.  For 

standard ATSs, avoid locations that are moist, hot, or dusty.  

However, Eaton offers optional enclosure designs that can be 

used in special environments.  If there are any doubts as to a 

location’s suitability, discuss them with your Eaton representa-

tive.

Check to make certain that there are no pipes, wires, or other 

mounting hazards in the immediate mounting area that could cre-

ate a problem.

Carefully remove all packing material from the ATS at the mount-

ing location.  Even though an equipment inspection should have 

been made when the equipment was received, make another 

careful inspection of the enclosure and the enclosed ATS compo-

nents as the packing material is removed and the enclosure read-

ied for mounting.  Be especially alert for distorted metal, loose 

wires, or damaged components.

NEMA TYPE 

DESIGN 

PROTECTION 

Open

Indoor

1

Indoor

Enclosed Equipment

3R

Outdoor

Rain, Ice Formation

12

Indoor

Dust, Dirt, and 

Non-Corrosive Liquids

Summary of Contents for Cutler-Hammer ATC-300

Page 1: ...Instruction Booklet Description Page Introduction 2 Receiving Handling and Storage 6 Equipment Description 7 Installation and Wiring 15 Operation 21 Testing and Problem Solving 22 Adjustments 24 Main...

Page 2: ...a guide for authorized and qualified personnel only Please refer to the specific WARNING and CAUTION in Section 1 1 2 before proceeding If further infor mation is required by the purchaser regarding a...

Page 3: ...transfers back and initiates generator shutdown In the event the Source 1 power source fails and the Source 2 power source does not appear the ATS remains connected to the Source 1 power source until...

Page 4: ...er Identification Transfer switch equipment catalog numbers provide a significant amount of relevant information that pertains to a particular piece of equipment The Catalog Number Identification Tabl...

Page 5: ...ad connection from the Source 2 to the Source 1 Source 1 Source 1 is the primary source normal source normal power source or normal Source 2 Source 2 is the secondary source emergency source emer genc...

Page 6: ...for installation Once the top packaging is removed from the shipment the enclosure door can be opened A plastic bag of documents will be found in the enclosure usually attached to the inside of the en...

Page 7: ...orporates a power contactor The main contacts connect and disconnect the load to and from the different power sources The power contactor is mechanically and electrically interlocked to prevent the tw...

Page 8: ...re of the controller contain the intelligence supervisory circuits that constantly moni tor the condition of the power sources It provides the intelli gence necessary for the operation of the ATS Figu...

Page 9: ...e Source 2 voltage and or frequency setpoints All fea ture 5 functions are Failsafe operations 5H Phase Reversal For a 3 phase wye source this feature monitors the phase sequence of the sources If a s...

Page 10: ...is energized when Source 1 is available 14H Source 2 Present Provides two 2 normally open and two 2 normally closed contacts The relay is energized when Source 2 is available 15 Switch Position Indica...

Page 11: ...emote device prior to a re transfer operation It provides one Form C contact NO NC for interface with other equipment typically ele vator controls The contacts close open on a timed basis prior to tra...

Page 12: ...Only 18AE IQ 250 260 Emergency S2 Only 18AL IQ 250 260 Load 18CN IQ 110 115 Normal S1 Only 18CE IQ 110 115 Emergency S2 Only 18CL IQ 110 115 Load 18DN IQ 130 140 150 Normal S1 Only 18DE IQ 130 140 150...

Page 13: ...els These covers function with Eaton s ATC series logic controllers and device panels The covers are designed for NEMA 1 3R 4X and 12 applications 41 Space Heater With Thermostat This feature provides...

Page 14: ...with the originally submitted device Follow up testing is not required by UL 1008 Section 4 Installation and Wiring 4 1 General Eaton ATSs are factory wired and tested Installation requires solidly m...

Page 15: ...lowing steps Step 1 The ATS enclosure door is hinge mounted with remov able hinge pins To simplify the mounting procedure and avoid damaging the door mounted logic panel it is strongly suggested that...

Page 16: ...NING POWER CONDUCTORS AND CONTROL WIRING MAY HAVE VOLT AGE PRESENT THAT CAN CAUSE SEVERE PERSONAL INJURY OR DEATH DEENERGIZE ALL POWER OR CONTROL CIRCUIT CON DUCTORS BEFORE BEGINNING TO PERFORM ANY WI...

Page 17: ...Gen Start Com Gen Start NO Output Relays 32 VDC Source 1 Closed 32 VDC Source 2 Closed 32 VDC Lockout 32 VDC Go To Source 2 32 VDC Monitor Mode Control Inputs 8 0 in 6 5 in 3 4 1 2 7 8 5 6 Output Rela...

Page 18: ...4 7 1 Standard Voltage Selection Panels 208 240 480 600 V 60 Hz 220 380 415 V 50 Hz The Standard voltage selection panel consists of multi tap trans formers contained in a steel case mounted in the e...

Page 19: ...ler instruction booklet for more information on input and output functionality The J numbers of the connectors are shown below Connector Designation J1 Source 1 Sense Lines J2 Source 2 Sense Lines J3...

Page 20: ...2 Disconnect the J7 connector from the ATC 300 controller 3 Locate the manual lever on the left side of the contactor 4 Locate the handle used to manually transfer the switch 5 Attach the handle to th...

Page 21: ...e Section 6 Testing and Problem Solving 6 1 Testing After the ATS equipment is initially installed or during planned outages the installation should be tested to ensure that all equip ment operates pr...

Page 22: ...preset time after transfer to the Source 1 power source is com pleted 6 1 5 Alternate Tests 1 Alternate operational tests may be possible depending upon the options provided with any given ATS Refer t...

Page 23: ...d off by disconnecting all control plugs b Inspect the structure area for safety hazards or potential maintenance problems Inspect the area especially where switching device is installed for any safet...

Page 24: ...ation please see Renewal Parts Publication RP01603002E Figure 16 Typical ATC 300 Controlled Contactor Based ATS Transformer Pack 400A 2 Pole 3 Pole 4 Pole Cat 68C8229G02 Contactors 400A 400A 480VAC 2...

Page 25: ...ONS SET UP AND TESTING Step 1 Mount the ATS on a flat rigid surface Figure 17 Shim if necessary ATC 300 Electrical ase ase Source 1 Source 2 Available Available Connected Connected Load Unit Status Al...

Page 26: ...AND TRANSFORMER PANEL GROUND CONNECTION ATC 300 OR ATC 900 CONTROLLER For more information visit www eaton com IB140024EN Instruction Booklet Page 26 Effective October 2014 ATC 300 900 40 400A 480 60...

Page 27: ...Source 1 Phase C Phase B Phase A Source 2 Phase C Phase B Phase A Source 2 S1 Line S1 Neut S2 Line Control Power S2 Neut Clk In Out 5V Gnd Programming Port K1 Com K1 NO K2 Com K2 NO Pretransfer Com Pr...

Page 28: ...Based Transfer Switch Figure 20 ATC 300 Logic Utility Supplying Load Step 6 To view the setpoints press the Step Enter pushbut ton and enter the Password Note The factory default Password is 0300 Onc...

Page 29: ...ng the load Is Source 1 Available TDEN timer times out Yes No No Yes Sends pretransfer signal TPRE timer times out If Source 1 is Available Open Source 2 Energize K1 Close Source 1 Energize K1 Source...

Page 30: ...ts should be reviewed and the genera tor checked for proper voltage and frequency output Step 9 Initiate a Load Test from the front panel of the ATC 300 This may be done by setting the engine test set...

Page 31: ...board under the color display is used the color display is not a touch screen Using the left right arrow keys navigate to the desired screen icon and press the Enter key The Change Setpoints screen wi...

Page 32: ...NG THE INFORMATION RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN In no event will Eaton be responsible to the purchaser or user in contract in tort including negligence strict liability or otherwi...

Reviews: