background image

IB140024EN

For more information visit: www.eaton.com

Instruction Booklet

Effective: October 2014

Page

 

13

ATC-300/900 40-400A (480/600Vac) 

 

3-Postion Contactor Based Transfer Switch

32D.

In-Phase with Default to Time Delay Neutral

This feature provides an in-phase transfer with a default 

to a time delay neutral transfer which ensures that the 

ATS will complete a transfer whether or not the two live 

sources can synchronize.   When in-phase with default to 

time delay in neutral is set and source synchronization 

does not occur in the specified amount of time, the trans-

fer will default to a time delay in neutral transfer and the 

Alarm relay will energize and the failure will be logged 

into the Transfer History as either "Sync Fail - Freq" or 

"Sync Fail - Phase" depending on whether the frequency 

difference or the phase difference was excessive.  This 

option allows the user to configure the switch in the field 

to be In-Phase only, Time Delay Neutral only, or In-Phase 

with default to TDN (factory setting).

38.

Stainless Steel Logic Cover

38A.

Stainless Steel Cover for Device Panel

Provides an added level of security by providing a pad 

lockable stainless steel cover for use with standard trans-

fer switch device panel. The cover is designed for NEMA 

1, 3R, 4X, and 12 applications.

38B.

Stainless Steel Cover for Controller

Provides an added level of security by providing a pad 

lockable stainless steel cover for use with standard trans-

fer switch logic controllers and/or associated device pan-

els. These covers function with Eaton’s ATC series logic 

controllers and device panels. The covers are designed 

for NEMA 1, 3R, 4X, and 12 applications.

41.

Space Heater With Thermostat

This feature provides a space heater and non-adjustable 

thermostat.  External control power is not required.

41A.

Space Heater With Thermostat - 100 Watt

This feature provides a 100 watt (W) space heater with a 

non-adjustable thermostat.

49B.

Sensing Isolation Transformer (Up to 600 VAC only)

This feature provides 3-phase, 4-wire for Source-1 and 

Source-2 sensing input on ATC controller for a high resis-

tance grounded delta system.

51D1. 50kA CVX Surge Device

This feature gives protection for surge current capacity 

rating 50kA, up to 480VAC by providing a low imped-

ance surge path to ground while supporting rated volt-

age. It provides LED indication.

51F1. 100kA CVX Surge Device

This feature gives protection for surge current capacity 

rating 100kA, up to 480VAC by providing a low imped-

ance surge path to ground while supporting rated volt-

age. It provides LED indication.

3.6 Enclosure

The rugged steel ATS enclosure is supplied with three door 

hinges, regardless of enclosure size.  They ensure proper support 

of the door and door mounted devices (Figure 9).  The hinges 

have removable hinge pins to facilitate door removal.  Certain 

procedures, such as switch mounting, are simplified with the 

door removed.  The doors are supplied as standard with pad-lock-

able latches.

Figure 9. Typical Type 1 Enclosure (Door Closed).

The door is used to mount a variety of lights, switches, and 

push-buttons, depending upon the options required for a particu-

lar ATS.  All lights and switches are mounted in the plastic door-

mounted panel.

Summary of Contents for Cutler-Hammer ATC-300

Page 1: ...Instruction Booklet Description Page Introduction 2 Receiving Handling and Storage 6 Equipment Description 7 Installation and Wiring 15 Operation 21 Testing and Problem Solving 22 Adjustments 24 Main...

Page 2: ...a guide for authorized and qualified personnel only Please refer to the specific WARNING and CAUTION in Section 1 1 2 before proceeding If further infor mation is required by the purchaser regarding a...

Page 3: ...transfers back and initiates generator shutdown In the event the Source 1 power source fails and the Source 2 power source does not appear the ATS remains connected to the Source 1 power source until...

Page 4: ...er Identification Transfer switch equipment catalog numbers provide a significant amount of relevant information that pertains to a particular piece of equipment The Catalog Number Identification Tabl...

Page 5: ...ad connection from the Source 2 to the Source 1 Source 1 Source 1 is the primary source normal source normal power source or normal Source 2 Source 2 is the secondary source emergency source emer genc...

Page 6: ...for installation Once the top packaging is removed from the shipment the enclosure door can be opened A plastic bag of documents will be found in the enclosure usually attached to the inside of the en...

Page 7: ...orporates a power contactor The main contacts connect and disconnect the load to and from the different power sources The power contactor is mechanically and electrically interlocked to prevent the tw...

Page 8: ...re of the controller contain the intelligence supervisory circuits that constantly moni tor the condition of the power sources It provides the intelli gence necessary for the operation of the ATS Figu...

Page 9: ...e Source 2 voltage and or frequency setpoints All fea ture 5 functions are Failsafe operations 5H Phase Reversal For a 3 phase wye source this feature monitors the phase sequence of the sources If a s...

Page 10: ...is energized when Source 1 is available 14H Source 2 Present Provides two 2 normally open and two 2 normally closed contacts The relay is energized when Source 2 is available 15 Switch Position Indica...

Page 11: ...emote device prior to a re transfer operation It provides one Form C contact NO NC for interface with other equipment typically ele vator controls The contacts close open on a timed basis prior to tra...

Page 12: ...Only 18AE IQ 250 260 Emergency S2 Only 18AL IQ 250 260 Load 18CN IQ 110 115 Normal S1 Only 18CE IQ 110 115 Emergency S2 Only 18CL IQ 110 115 Load 18DN IQ 130 140 150 Normal S1 Only 18DE IQ 130 140 150...

Page 13: ...els These covers function with Eaton s ATC series logic controllers and device panels The covers are designed for NEMA 1 3R 4X and 12 applications 41 Space Heater With Thermostat This feature provides...

Page 14: ...with the originally submitted device Follow up testing is not required by UL 1008 Section 4 Installation and Wiring 4 1 General Eaton ATSs are factory wired and tested Installation requires solidly m...

Page 15: ...lowing steps Step 1 The ATS enclosure door is hinge mounted with remov able hinge pins To simplify the mounting procedure and avoid damaging the door mounted logic panel it is strongly suggested that...

Page 16: ...NING POWER CONDUCTORS AND CONTROL WIRING MAY HAVE VOLT AGE PRESENT THAT CAN CAUSE SEVERE PERSONAL INJURY OR DEATH DEENERGIZE ALL POWER OR CONTROL CIRCUIT CON DUCTORS BEFORE BEGINNING TO PERFORM ANY WI...

Page 17: ...Gen Start Com Gen Start NO Output Relays 32 VDC Source 1 Closed 32 VDC Source 2 Closed 32 VDC Lockout 32 VDC Go To Source 2 32 VDC Monitor Mode Control Inputs 8 0 in 6 5 in 3 4 1 2 7 8 5 6 Output Rela...

Page 18: ...4 7 1 Standard Voltage Selection Panels 208 240 480 600 V 60 Hz 220 380 415 V 50 Hz The Standard voltage selection panel consists of multi tap trans formers contained in a steel case mounted in the e...

Page 19: ...ler instruction booklet for more information on input and output functionality The J numbers of the connectors are shown below Connector Designation J1 Source 1 Sense Lines J2 Source 2 Sense Lines J3...

Page 20: ...2 Disconnect the J7 connector from the ATC 300 controller 3 Locate the manual lever on the left side of the contactor 4 Locate the handle used to manually transfer the switch 5 Attach the handle to th...

Page 21: ...e Section 6 Testing and Problem Solving 6 1 Testing After the ATS equipment is initially installed or during planned outages the installation should be tested to ensure that all equip ment operates pr...

Page 22: ...preset time after transfer to the Source 1 power source is com pleted 6 1 5 Alternate Tests 1 Alternate operational tests may be possible depending upon the options provided with any given ATS Refer t...

Page 23: ...d off by disconnecting all control plugs b Inspect the structure area for safety hazards or potential maintenance problems Inspect the area especially where switching device is installed for any safet...

Page 24: ...ation please see Renewal Parts Publication RP01603002E Figure 16 Typical ATC 300 Controlled Contactor Based ATS Transformer Pack 400A 2 Pole 3 Pole 4 Pole Cat 68C8229G02 Contactors 400A 400A 480VAC 2...

Page 25: ...ONS SET UP AND TESTING Step 1 Mount the ATS on a flat rigid surface Figure 17 Shim if necessary ATC 300 Electrical ase ase Source 1 Source 2 Available Available Connected Connected Load Unit Status Al...

Page 26: ...AND TRANSFORMER PANEL GROUND CONNECTION ATC 300 OR ATC 900 CONTROLLER For more information visit www eaton com IB140024EN Instruction Booklet Page 26 Effective October 2014 ATC 300 900 40 400A 480 60...

Page 27: ...Source 1 Phase C Phase B Phase A Source 2 Phase C Phase B Phase A Source 2 S1 Line S1 Neut S2 Line Control Power S2 Neut Clk In Out 5V Gnd Programming Port K1 Com K1 NO K2 Com K2 NO Pretransfer Com Pr...

Page 28: ...Based Transfer Switch Figure 20 ATC 300 Logic Utility Supplying Load Step 6 To view the setpoints press the Step Enter pushbut ton and enter the Password Note The factory default Password is 0300 Onc...

Page 29: ...ng the load Is Source 1 Available TDEN timer times out Yes No No Yes Sends pretransfer signal TPRE timer times out If Source 1 is Available Open Source 2 Energize K1 Close Source 1 Energize K1 Source...

Page 30: ...ts should be reviewed and the genera tor checked for proper voltage and frequency output Step 9 Initiate a Load Test from the front panel of the ATC 300 This may be done by setting the engine test set...

Page 31: ...board under the color display is used the color display is not a touch screen Using the left right arrow keys navigate to the desired screen icon and press the Enter key The Change Setpoints screen wi...

Page 32: ...NG THE INFORMATION RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN In no event will Eaton be responsible to the purchaser or user in contract in tort including negligence strict liability or otherwi...

Reviews: