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The user alone is responsible for the appropriate use of this plug and 
socket system in consideration of the basic conditions existing at the 
plant (see technical data).

After a short in the circuit, the functioning of the plug and socket 
system and of the plugs has to be checked.

Since the switch contacts can no more be checked because of the 
flameproof enclosure, the complete switch insert (flange socket) will 
have to be replaced after repeated short circuits.

6 Installation

For the mounting and operation, the respective national regulations as 
well as the general rules of engineering will have to be observed  
(IEC/EN 60079-14).

The improper installation and operation of plugs and sockets may result in 
the invalidation of the guarantee.

6.1 Mounting

The wall sockets can be mounted without opening their enclosure.

X

ATEX - IEC

 If an ambient temperature between -40 °C and -55 °C is to be expected 

when used as intended, the wall sockets may only be installed in a 
protected location. The impact energy shall not exceed 4 joules.

In case the wall sockets are mounted directly onto the wall, they may rest 
evenly only at the respective fastening points. The chosen screw shall 
match the fastening hole (see dimensional drawing) and it must not 
damage the hole (e. g. use of a washer). 

The device shall be fastened diagonally with at least 2 screws.

The wall sockets, flange sockets and couplers shall be mounted  so 
that the plug hole points  downwards (see page 18, fig. 2).

The wall sockets can be clipped onto the Cooper Crouse-Hinds mounting 
plate size 4. They are laterally pushed into the guiding groove on the 
left-hand side of the mounting plate.

The respective mounting instructions will have to be observed.

B

B

B

B

A

A

A

A

Fastening point A 

Fastening point B 

16 A socket 3-pol. 

16 A socket 4,5-pol.

6.2   Opening the device/ Electrical connection
Before opening the apparatus, ensure that it has been isolated from 
the voltage supply, or take appropriate protective measures.

The electrical connection of the device may only be carried out by 
skilled staff (IEC/EN 60079-14).

The conductors shall be connected with special care in order to 
maintain the explosion category. 

The insulation of the conductors shall reach up to the terminal. The 
conductor itself shall not be damaged.

The connectible min. and max. conductor cross-sections shall be 
observed (see technical data).

Taking into account the respective regulations, the properly bared 
conductors of the cables shall be connected.

The plug insert (page 18, item 2, fig. 4) is removed from the pin bushing 
(page 18, item 1, fig. 4), after the fastening screws (item 3, fig. 3) have 
been unscrewed. Thereafter, the plug insert can be connected to the 
connections of the plug pins (see page 18, view 1, fig. 4).

Attention: When the fastening screws (page 18, item 3, fig. 3) get lost, 
they will have to be replaced by similar screws or to be ordered  
directly from the manufacturer.

Assembly is made in inverse order, after the cable has been connected.

To connect the coupler, unscrew and remove the 4 fixing screws of the 
flange from the body sleeve. The coupler insert can then be connected to 
the respective contacts.  
When reassembling, the flange screws shall be screwed into the body 
sleeve with a maximum test torque of 1 Nm.

All screws and / or nuts of the supply terminals, also of those remaining 
vacant, shall be tightened down.

Excessive tightening may affect or damage the connection.

The supply terminals are designed for the connection of copper conduc-
tors. 

If multi- or fine-wire connecting cables are used, the wire ends will have 
to be handled in acc. with the applicable national and international rules 
(e.g. use of sleeves for strands).

6.3   Cable entries (KLE); blanking plugs

6.3.1 Socket
Generally, only certified cable entries and blanking plugs are 
permitted for use. Flexible cables shall be used with trumpet-shaped 
cable glands or other suitable entries with additional pull-relief.

When using cable entries with a lower IP protection than that which 
applies to the device (see technical data), the IP protection of the whole 
device will be reduced. The mounting directives applicable to the cable 
entries used shall be observed.

Unused holes shall be closed with a certified blanking plug in order to 
establish the minimum protection category. Care has to be taken that 
when fitting the cable entries, sealing inserts appropriate to the cable 
diameter are used. 
In case of sealing inserts that are cut out, it shall be ensured that the 
insert is properly adapted to the cable diameter.

In order to ensure the required minimum protection category, the cable 
glands are to be tightened down.

Explosion protected plug and socket  system 16 A, 

3-pole, 4-pole, 5-pole, GHG 511

Summary of Contents for Crouse-Hinds GHG511 Series

Page 1: ...G 511 Explosion protected plug and socket system 16 A 3 pole 4 pole 5 pole GHG 511 Fiches et prises de 16 A à 3 pôles 4 pôles 5 pôles pour atmosphères explosives GHG 511 Betriebsanleitung Operating instructions Mode d emploi GHG 510 7001 P0001 D GB F Q CROUSE HINDS SERIES ...

Page 2: ... 10 3 Conformity with standards 10 4 Field of application 10 5 Use Properties 10 6 Installation 11 6 1 Mounting 11 6 2 Opening the device Electrical connection 11 6 3 Cable entries KLE blanking plugs 11 6 3 1 Socket 11 6 3 2 Plug coupler 12 6 4 Closing the device 12 6 5 Taking into operation 12 7 Maintenance Servicing 12 8 Repair Overhaul Modifications 12 9 Disposal Recycling 12 Switching operatio...

Page 3: ...aler Bemessungsstrom Wandsteckdose GHG 51 4 R Flanschsteckdose GHG 51 8 R 3p StandardTemperaturbereich 16 A 45 C 55 C 16 A 30 C 55 C 16 A 20 C 55 C Wandsteckdose GHG 51 4 R 1 Flanschsteckdose GHG 51 8 R 1 3 4 5p ErweiterterTemperaturbereich 16 A 16 A 55 C 45 C 10 A 10 A 55 C 55 C 16 A 20 C 45 C 10 A 20 C 55 C Wandsteckdose GHG 51 4 R Flanschsteckdose 51 8 R 4 5p StandardTemperaturbereich 16 A 16 A...

Page 4: ...mm 1 x 1 5 4 0 mm 3 4 9 mm Kupplung 3 polig Ø 8 19 mm 1 x 1 5 4 0 mm 3 10 mm Stecker Kupplung 4 polig Ø 8 21 mm 1 x 1 5 4 0 mm 3 4 9 mm 10 mm Stecker Kupplung 5 polig Ø 12 21 mm 1 x 1 5 4 0 mm 3 4 9 mm 10 mm Stecker GHG 543 531 Ø 9 17 mm 1 x 1 0 4 0 mm2 8 mm 3 4 0 mm nur mit Stiftkabelschuh 4 Umgebungstemperaturbereich beachten Prüfdrehmomente Anschlussklemmen Wand Flaschschteckdose 2 5 Nm Kupplun...

Page 5: ...GHG 511 sind zum Einsatz in explosionsgefährde ten Bereichen der Zonen 1 und 2 sowie der Zonen 21 und 22 gemäß EN IEC 60079 10 1 und EN IEC 60079 10 2 geeignet Die eingesetzten Gehäusematerialien einschließlich der außenliegenden Metallteile bestehen aus hochwertigenWerkstoffen die einen anwen dungsgerechten Korrosionsschutz und Chemi kalienresistenz in normaler Industrieatmosphäre gewährleisten s...

Page 6: ...s an die Klemme heranreichen Der Leiter selbst darf nicht beschädigt sein Die minimal und maximal anschließbaren Leiterquerschnitte sind zu beachten siehe technische Daten Die ordnungsgemäß abisolierten Anschluss leitungen der Kabel sind unter Berücksichtigung einschlägiger Vorschriften anzuschließen Der Steckereinsatz siehe Seite 18 Bild 4 Pos 2 ist durch Lösen der Befestigungs schrauben Bild 3 P...

Page 7: ...tung überall ein gleiches Erdpotential anliegt Unsachgemäße Installation und Betrieb der Steckvorrichtungen kann zumVerlust der Garantie führen D Explosionsgeschützte Steckvorrichtungen 16 A 3 polig 4 polig 5 polig GHG 511 7 Instandhaltung Wartung Die für dieWartung Instandhaltung von elektrischen Betriebsmitteln in explosions gefährdeten Bereichen geltenden natio nalen Bestim mungen z B EN IEC 60...

Page 8: ...rent Wall socket GHG 51 4 R Flange socket GHG 51 8 R 3p default temperature range 16 A 45 C 55 C 16 A 30 C 55 C 16 A 20 C 55 C Wall socket GHG 51 4 R 1 Flange socket GHG 51 8 R 1 3 4 5p Extendet temperature range 16 A 16 A 55 C 45 C 10 A 10 A 55 C 55 C 16 A 20 C 45 C 10 A 20 C 55 C Wall socket GHG 51 4 R Flange socket GHG 51 8 R 4 5p default temperature range 16 A 16 A 55 C 55 C 16 A 20 C 55 C Cou...

Page 9: ...4 9 mm 10 mm Plug Coupler 5 pole Ø 12 21 mm 1 x 1 5 4 0 mm 3 4 9 mm 10 mm Plug GHG 543 531 Ø 9 17 mm 1 x 1 0 4 0 mm2 8 mm 3 only with pin cable lugs 4 observe Perm ambient temperature Test torques Supply terminals Wall socket Flange socket 2 5 Nm Coupler 2 5 Nm Plug 1 5 Nm Cover screws 2 5 Nm Terminals 2 5 Nm Mounting screws flange socket 1 6 Nm Self cutting screws size 4 1 6 Nm Page 15 Fig 3 Pos ...

Page 10: ...shall be observed 4 Field of application The plugs and sockets GHG 511 are suitable for use in Zones 1 and 2 as well as in Zones 21 and 22 in accordance with IEC EN 60079 10 1 and IEC EN 60079 10 2 The enclosure materials employed including the exterior metal parts are made of high quality materials which ensure a corrosion protection and resistance to chemical substances corresponding to the requ...

Page 11: ...itself shall not be damaged The connectible min and max conductor cross sections shall be observed see technical data Taking into account the respective regulations the properly bared conductors of the cables shall be connected The plug insert page 18 item 2 fig 4 is removed from the pin bushing page 18 item 1 fig 4 after the fastening screws item 3 fig 3 have been unscrewed Thereafter the plug in...

Page 12: ... and socket system is operated The inappropriate installation and operation of the plugs and sockets can entail the loss of warranty 7 Maintenance Servicing The relevant national regulations which apply to the maintenance servicing of electrical apparatus in explosive atmospheres shall be observed IEC EN 60079 17 Before opening the enclosure make sure that the device is discon nected from the volt...

Page 13: ...1 4 R Prise à bride GHG 51 8 R 3p plage de température standard 16 A 45 C 55 C 16 A 30 C 55 C 16 A 20 C 55 C Prise murale GHG 51 4 R 1 Prise à bride GHG 51 8 R 1 3 4 5p plage de température étendue 16 A 16 A 55 C 45 C 10 A 10 A 55 C 55 C 16 A 20 C 45 C 10 A 20 C 55 C Prise murale GHG 51 4 R Prise à bride GHG 51 8 R 4 5p plage de température standard 16 A 16 A 55 C 55 C 16 A 20 C 55 C Prolongateur ...

Page 14: ...8 mm 1 x 1 5 4 0 mm 3 4 9 mm Prolongateur 3 pôles Ø 8 19 mm 1 x 1 5 4 0 mm 3 10 mm Fiche Prolongateur 4 pôles Ø 8 21 mm 1 x 1 5 4 0 mm 3 4 9 mm 10 mm Fiche Prolongateur 5 pôles Ø 12 21 mm 1 x 1 5 4 0 mm 3 4 9 mm 10 mm Fiche GHG 543 531 Ø 9 17 mm 1 x 1 0 4 0 mm2 8 mm 3 fil souple avec cosse 4 0 mm 4 RespecterTempérature ambiante admissible Torques d essai Prise murale Prise à bride 2 5 Nm Prolongat...

Page 15: ... emploi en les zones 1 et zones 2 ainsi que l emploi en zones 21 et zones 22 d une atmosphère explosive selon CEI EN 60079 10 1 et CEI EN 60079 10 2 Pour l enveloppe y compris les pièces métalliques extérieures des matières de qualité supérieure ont été employées qui assurent une protection appropriée contre la corrosion et une résistance contre des agents chimiques en atmosphère industrielle norm...

Page 16: ...ouvrir le conducteur jusqu à la borne Le conducteur lui même ne doit pas être endommagé Les sections minimales et maximales admissibles des conducteurs ainsi que les sections minimales requises pour la charge de courant doivent être respectées voir caractéristiques techniques En tenant compte des règlements respectifs les conducteurs dûment dénudés des câbles sont raccordés Les vis de fixation voi...

Page 17: ...llation et l exploitation inadéquates des fiches et prises peuvent entraîner la perte de la garantie F Fiches et prises de 16 A à 3 pôles 4 pôles 5 pôles pour atmosphères explosives GHG 511 7 Maintien Entretien La règlementation nationale en vigueur pour le maintien et l entre tien du matériel électrique pour atmosphère explosive devra être respectée CEI EN 60079 17 Avant d ouvrir l enveloppe débr...

Page 18: ...liaire GHG 511 543 Ansicht 1 View 1 Voir 1 Ansicht 2 View 2 Voir 2 2 1 Schaltschema Switching operation mécanisme de commutation AnschlussbildWand Flanschsteckdose GHG 511 Contact arrangementWall Flange socket GHG 511 Disposition des contacts Prise Prise à bride GHG 511 D GB F Bild 1 fig 1 Fig 1 Bild 2 fig 2 Fig 2 Bild 3 fig 3 Fig 3 Bild 4 fig 4 Fig 4 ...

Page 19: ...nenwand Inner wall of enclosure Paroi interne de l enveloppe 110 130V gelb yellow jaune 220 250V blau blue bleu 220 250V blau blue bleu 380 415V rot red rouge 500V schwarz black noir GHG 511 3 pol PE 50 60Hz 220 250V blau blue bleu 380 415V rot red rouge 500V schwarz black noir 690V schwarz black noir 690V schwarz black noir Erdungsplatte Internal earth plate Plaque métallique Innenerdungsanschlus...

Page 20: ... in mm Dimensions en mm X Befestigungsmaße X fixing dimensions X dimensions de fixation 2 pol PE 3 pol PE 3 pôl N PE Flanschsteckdose Flange socket Prise à bride 2 pol pôl PE Flanschsteckdose Flange socket Prise à bride 4 5 pol pôl PE Wandsteckdose Wall socket Prise murale 4 5 pol pôl PE Kodierung Zone 1 Coding zone 1 Codage Zone 1 ...

Page 21: ...he GHG 543 23 2 pol pôl PE Stecker Plug Fiche GHG 531 7 4 5 pol pôl PE Stecker Plug Fiche GHG 511 4 4 5 pol pôl PE Stecker Plug Fiche GHG 511 43 2 pol pôl PE Kupplung Coupler Prolongateur 2 pol pôl PE Maßangaben in mm Dimensions in mm Dimensions en mm X Befestigungsmaße X fixing dimensions X dimensions de fixation ...

Page 22: ...22 Notizen Notes Remarques ...

Page 23: ...23 Notizen Notes Remarques ...

Page 24: ...de la Union Europea EST Seda kasutusjuhendit oma riigikeeles võite küsida oma riigis asuvast asjaomasest Cooper Crouse Hindsi CEAG esindusest FIN Tarvittaessa tämän käyttöohjeen käännös on saatavissa toisella EU n kielellä Teidän Cooper Crouse Hinds CEAG edustajaltanne GR Cooper Crouse Hinds CEAG H A kezelési útmutatót az adott ország nyelvén a Cooper Crouse Hinds CEAG cég helyi képviseletén igény...

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