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10

2 Principles

 

  Caution 

This symbol warns of a possible failure. Failure to observe this 
caution may result in the total failure of the device or the system or 
plant to which it is connected. 

X

ATEX - IEC

 Special conditions  

This symbol shows Highlights for safe use in accordance to EU-Type-Ex-
amination Certificate/ IEC Ex-Certificate of Conformity.

2.1   Safety  instructions

Target group: 

For skilled electricians and suitable qualified, instructed 
personnel in accordance with national legislation, including 

the relevant standards and, where applicable, in acc. with  
IEC/EN 60079-14 on electrical apparatus for explosive atmospheres.

They are not suitable for Zone 0 and Zone 20 hazardous areas. The 
temperature class and explosion group marked on the apparatus  
shall be observed.

Modifications to the plugs and sockets or changes of their design are 
not permitted. They shall be used for their intended purpose and in 
perfect and clean condition.

The requirements of the IEC/EN 60079-31 regarding excessive dust 
deposits and temperature to be considered from the user.

To ensure adherence to the temperature class stated on the type 
label of the apparatus, the permissible ambient temperature, the 
rated terminal cross section and the self heating of the apparatus 
that is mainly due to the power dissipation shall be taken into 
account (test criterion for the self heating is an overload of 10%).

Prior to taking  the plugs and sockets into operation, they will have 
to be checked in accordance with the instruction as per section 6. 
The sockets may only be used with the associated Cooper Crouse-
Hinds plugs in undamaged condition.

The interlocking switch of the socket  is mechanically secured and 
cannot be connected without plug.

The plugs GHG 543/531 can further on be inserted with the sockets 
of the series GHG 543/GHG531.

Flange sockets may only be used in protective enclosure or apparatus 
that have been certified for the respective application.

Observe the national safety rules and regulations for prevention of 
accidents as  
well as the safety instructions included in these operating instruc-
tions and set in italics the same as this text!

Conformity with standards

The apparatus is conform to the standards specified in the EU-Declaration 
of conformity, enclosed separately.

References to standards and directives in these operating instructions 
always relate to the latest version. Other additions (e.g. details relating to 
the year) shall be observed.

Field of application

The plugs and sockets GHG 511 are suitable for use in Zones 1 and 2 as 
well as in Zones 21 and 22 in accordance with IEC/EN 60079-10-1 and 
IEC/EN 60079-10-2.

The enclosure materials employed, including the exterior metal parts, are 
made of high- quality materials which ensure a corrosion protection and 
resistance to chemical substances corresponding to the requirements in a 
“normal industrial atmosphere”:

   

- impact resistant polyamide 

 

- glass-fibre reinforced polyester 

 

- special steel AISI 316 L

When used in extremely aggressive atmosphere, you can request 
additional information on the chemical resistance of plastics used in your 
responsible Cooper Crouse-Hinds branch.

5 Use/Properties

The GHG 511 plugs and sockets are used for the power supply of local 
controls with varying locations, as well as of electrical installations, mobile 
machinery and driving gear in hazardous areas.

The low-voltage plugs and sockets GHG 511 are fitted with a load switch 
and can be used up to max. 16 A (see technical data). The plugs and 
sockets can generally be used for the voltage range laid down in  
IEC/EN 60309  
(e.g. UN 400V that corresponds to the voltage range 380-415V).

The apparatus connected to the plug shall be suitable for the applied 
mains voltage.

In order to switch on the socket, the plug is inserted, pushed fully home 
and then turned through approx. 45° to the right. Thereby the plug is 
locked in the socket (see page 18, fig. 1).

For switching off and pulling the plug, proceed in inverse order.

After separating the plug from the socket, the latter shall be closed with 
the hinged cover and secured with the bayonet ring. The plug can be 
pushed into the socket and pulled out of it only whilst the socket is 
switched off.

In order to ensure the socket’s type of protection acc. to the type label 
also with the plug being inserted, the bayonet ring of the plug 
 (see page 18, fig. 2, item 2) is turned to its stop onto the socket.

The data  as per point 3 and 4 will have to be taken into account with 
the use. Applications other than described are not permitted without 
Cooper Crouse-Hinds’s prior written consent.

For the operation, the instructions stated in section 7 of the operat-
ing instructions will have to be observed.

From time to time, the locking function protecting against inappro-
priate use e. g. of industrial plugs in zone 1 has to be checked.

In the open air, the plugs must be kept with the plug opening (pin side) 
pointing downwards or be closed with protective plug caps available as an 
optional extra (see general catalogue).

Explosion protected plug and socket  system 16 A, 

3-pole, 4-pole, 5-pole, GHG 511

GB

Summary of Contents for Crouse-Hinds GHG511 Series

Page 1: ...G 511 Explosion protected plug and socket system 16 A 3 pole 4 pole 5 pole GHG 511 Fiches et prises de 16 A à 3 pôles 4 pôles 5 pôles pour atmosphères explosives GHG 511 Betriebsanleitung Operating instructions Mode d emploi GHG 510 7001 P0001 D GB F Q CROUSE HINDS SERIES ...

Page 2: ... 10 3 Conformity with standards 10 4 Field of application 10 5 Use Properties 10 6 Installation 11 6 1 Mounting 11 6 2 Opening the device Electrical connection 11 6 3 Cable entries KLE blanking plugs 11 6 3 1 Socket 11 6 3 2 Plug coupler 12 6 4 Closing the device 12 6 5 Taking into operation 12 7 Maintenance Servicing 12 8 Repair Overhaul Modifications 12 9 Disposal Recycling 12 Switching operatio...

Page 3: ...aler Bemessungsstrom Wandsteckdose GHG 51 4 R Flanschsteckdose GHG 51 8 R 3p StandardTemperaturbereich 16 A 45 C 55 C 16 A 30 C 55 C 16 A 20 C 55 C Wandsteckdose GHG 51 4 R 1 Flanschsteckdose GHG 51 8 R 1 3 4 5p ErweiterterTemperaturbereich 16 A 16 A 55 C 45 C 10 A 10 A 55 C 55 C 16 A 20 C 45 C 10 A 20 C 55 C Wandsteckdose GHG 51 4 R Flanschsteckdose 51 8 R 4 5p StandardTemperaturbereich 16 A 16 A...

Page 4: ...mm 1 x 1 5 4 0 mm 3 4 9 mm Kupplung 3 polig Ø 8 19 mm 1 x 1 5 4 0 mm 3 10 mm Stecker Kupplung 4 polig Ø 8 21 mm 1 x 1 5 4 0 mm 3 4 9 mm 10 mm Stecker Kupplung 5 polig Ø 12 21 mm 1 x 1 5 4 0 mm 3 4 9 mm 10 mm Stecker GHG 543 531 Ø 9 17 mm 1 x 1 0 4 0 mm2 8 mm 3 4 0 mm nur mit Stiftkabelschuh 4 Umgebungstemperaturbereich beachten Prüfdrehmomente Anschlussklemmen Wand Flaschschteckdose 2 5 Nm Kupplun...

Page 5: ...GHG 511 sind zum Einsatz in explosionsgefährde ten Bereichen der Zonen 1 und 2 sowie der Zonen 21 und 22 gemäß EN IEC 60079 10 1 und EN IEC 60079 10 2 geeignet Die eingesetzten Gehäusematerialien einschließlich der außenliegenden Metallteile bestehen aus hochwertigenWerkstoffen die einen anwen dungsgerechten Korrosionsschutz und Chemi kalienresistenz in normaler Industrieatmosphäre gewährleisten s...

Page 6: ...s an die Klemme heranreichen Der Leiter selbst darf nicht beschädigt sein Die minimal und maximal anschließbaren Leiterquerschnitte sind zu beachten siehe technische Daten Die ordnungsgemäß abisolierten Anschluss leitungen der Kabel sind unter Berücksichtigung einschlägiger Vorschriften anzuschließen Der Steckereinsatz siehe Seite 18 Bild 4 Pos 2 ist durch Lösen der Befestigungs schrauben Bild 3 P...

Page 7: ...tung überall ein gleiches Erdpotential anliegt Unsachgemäße Installation und Betrieb der Steckvorrichtungen kann zumVerlust der Garantie führen D Explosionsgeschützte Steckvorrichtungen 16 A 3 polig 4 polig 5 polig GHG 511 7 Instandhaltung Wartung Die für dieWartung Instandhaltung von elektrischen Betriebsmitteln in explosions gefährdeten Bereichen geltenden natio nalen Bestim mungen z B EN IEC 60...

Page 8: ...rent Wall socket GHG 51 4 R Flange socket GHG 51 8 R 3p default temperature range 16 A 45 C 55 C 16 A 30 C 55 C 16 A 20 C 55 C Wall socket GHG 51 4 R 1 Flange socket GHG 51 8 R 1 3 4 5p Extendet temperature range 16 A 16 A 55 C 45 C 10 A 10 A 55 C 55 C 16 A 20 C 45 C 10 A 20 C 55 C Wall socket GHG 51 4 R Flange socket GHG 51 8 R 4 5p default temperature range 16 A 16 A 55 C 55 C 16 A 20 C 55 C Cou...

Page 9: ...4 9 mm 10 mm Plug Coupler 5 pole Ø 12 21 mm 1 x 1 5 4 0 mm 3 4 9 mm 10 mm Plug GHG 543 531 Ø 9 17 mm 1 x 1 0 4 0 mm2 8 mm 3 only with pin cable lugs 4 observe Perm ambient temperature Test torques Supply terminals Wall socket Flange socket 2 5 Nm Coupler 2 5 Nm Plug 1 5 Nm Cover screws 2 5 Nm Terminals 2 5 Nm Mounting screws flange socket 1 6 Nm Self cutting screws size 4 1 6 Nm Page 15 Fig 3 Pos ...

Page 10: ...shall be observed 4 Field of application The plugs and sockets GHG 511 are suitable for use in Zones 1 and 2 as well as in Zones 21 and 22 in accordance with IEC EN 60079 10 1 and IEC EN 60079 10 2 The enclosure materials employed including the exterior metal parts are made of high quality materials which ensure a corrosion protection and resistance to chemical substances corresponding to the requ...

Page 11: ...itself shall not be damaged The connectible min and max conductor cross sections shall be observed see technical data Taking into account the respective regulations the properly bared conductors of the cables shall be connected The plug insert page 18 item 2 fig 4 is removed from the pin bushing page 18 item 1 fig 4 after the fastening screws item 3 fig 3 have been unscrewed Thereafter the plug in...

Page 12: ... and socket system is operated The inappropriate installation and operation of the plugs and sockets can entail the loss of warranty 7 Maintenance Servicing The relevant national regulations which apply to the maintenance servicing of electrical apparatus in explosive atmospheres shall be observed IEC EN 60079 17 Before opening the enclosure make sure that the device is discon nected from the volt...

Page 13: ...1 4 R Prise à bride GHG 51 8 R 3p plage de température standard 16 A 45 C 55 C 16 A 30 C 55 C 16 A 20 C 55 C Prise murale GHG 51 4 R 1 Prise à bride GHG 51 8 R 1 3 4 5p plage de température étendue 16 A 16 A 55 C 45 C 10 A 10 A 55 C 55 C 16 A 20 C 45 C 10 A 20 C 55 C Prise murale GHG 51 4 R Prise à bride GHG 51 8 R 4 5p plage de température standard 16 A 16 A 55 C 55 C 16 A 20 C 55 C Prolongateur ...

Page 14: ...8 mm 1 x 1 5 4 0 mm 3 4 9 mm Prolongateur 3 pôles Ø 8 19 mm 1 x 1 5 4 0 mm 3 10 mm Fiche Prolongateur 4 pôles Ø 8 21 mm 1 x 1 5 4 0 mm 3 4 9 mm 10 mm Fiche Prolongateur 5 pôles Ø 12 21 mm 1 x 1 5 4 0 mm 3 4 9 mm 10 mm Fiche GHG 543 531 Ø 9 17 mm 1 x 1 0 4 0 mm2 8 mm 3 fil souple avec cosse 4 0 mm 4 RespecterTempérature ambiante admissible Torques d essai Prise murale Prise à bride 2 5 Nm Prolongat...

Page 15: ... emploi en les zones 1 et zones 2 ainsi que l emploi en zones 21 et zones 22 d une atmosphère explosive selon CEI EN 60079 10 1 et CEI EN 60079 10 2 Pour l enveloppe y compris les pièces métalliques extérieures des matières de qualité supérieure ont été employées qui assurent une protection appropriée contre la corrosion et une résistance contre des agents chimiques en atmosphère industrielle norm...

Page 16: ...ouvrir le conducteur jusqu à la borne Le conducteur lui même ne doit pas être endommagé Les sections minimales et maximales admissibles des conducteurs ainsi que les sections minimales requises pour la charge de courant doivent être respectées voir caractéristiques techniques En tenant compte des règlements respectifs les conducteurs dûment dénudés des câbles sont raccordés Les vis de fixation voi...

Page 17: ...llation et l exploitation inadéquates des fiches et prises peuvent entraîner la perte de la garantie F Fiches et prises de 16 A à 3 pôles 4 pôles 5 pôles pour atmosphères explosives GHG 511 7 Maintien Entretien La règlementation nationale en vigueur pour le maintien et l entre tien du matériel électrique pour atmosphère explosive devra être respectée CEI EN 60079 17 Avant d ouvrir l enveloppe débr...

Page 18: ...liaire GHG 511 543 Ansicht 1 View 1 Voir 1 Ansicht 2 View 2 Voir 2 2 1 Schaltschema Switching operation mécanisme de commutation AnschlussbildWand Flanschsteckdose GHG 511 Contact arrangementWall Flange socket GHG 511 Disposition des contacts Prise Prise à bride GHG 511 D GB F Bild 1 fig 1 Fig 1 Bild 2 fig 2 Fig 2 Bild 3 fig 3 Fig 3 Bild 4 fig 4 Fig 4 ...

Page 19: ...nenwand Inner wall of enclosure Paroi interne de l enveloppe 110 130V gelb yellow jaune 220 250V blau blue bleu 220 250V blau blue bleu 380 415V rot red rouge 500V schwarz black noir GHG 511 3 pol PE 50 60Hz 220 250V blau blue bleu 380 415V rot red rouge 500V schwarz black noir 690V schwarz black noir 690V schwarz black noir Erdungsplatte Internal earth plate Plaque métallique Innenerdungsanschlus...

Page 20: ... in mm Dimensions en mm X Befestigungsmaße X fixing dimensions X dimensions de fixation 2 pol PE 3 pol PE 3 pôl N PE Flanschsteckdose Flange socket Prise à bride 2 pol pôl PE Flanschsteckdose Flange socket Prise à bride 4 5 pol pôl PE Wandsteckdose Wall socket Prise murale 4 5 pol pôl PE Kodierung Zone 1 Coding zone 1 Codage Zone 1 ...

Page 21: ...he GHG 543 23 2 pol pôl PE Stecker Plug Fiche GHG 531 7 4 5 pol pôl PE Stecker Plug Fiche GHG 511 4 4 5 pol pôl PE Stecker Plug Fiche GHG 511 43 2 pol pôl PE Kupplung Coupler Prolongateur 2 pol pôl PE Maßangaben in mm Dimensions in mm Dimensions en mm X Befestigungsmaße X fixing dimensions X dimensions de fixation ...

Page 22: ...22 Notizen Notes Remarques ...

Page 23: ...23 Notizen Notes Remarques ...

Page 24: ...de la Union Europea EST Seda kasutusjuhendit oma riigikeeles võite küsida oma riigis asuvast asjaomasest Cooper Crouse Hindsi CEAG esindusest FIN Tarvittaessa tämän käyttöohjeen käännös on saatavissa toisella EU n kielellä Teidän Cooper Crouse Hinds CEAG edustajaltanne GR Cooper Crouse Hinds CEAG H A kezelési útmutatót az adott ország nyelvén a Cooper Crouse Hinds CEAG cég helyi képviseletén igény...

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