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1

L4182 

Rev. B 

03/17 

POWERFUL SOLUTIONS.  GLOBAL FORCE.

Instruction Sheet

Mechanical Sync Grip Pullers 

SGM-Series

Table of Contents:

                           Section 

Page

1.0  IMPORTANT RECEIVING INSTRUCTIONS   . . . . . .1

2.0  SAFETY   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

3.0   CONFORMANCE TO NATIONAL AND 

INTERNATIONAL STANDARDS  . . . . . . . . . . . . . . .2

4.0  PRODUCT DESCRIPTION  . . . . . . . . . . . . . . . . . . .2

5.0  SETUP AND ASSEMBLY  . . . . . . . . . . . . . . . . . . . .2

6.0  OPERATION  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

7.0  TROUBLESHOOTING   . . . . . . . . . . . . . . . . . . . . . .6

8.0  PRODUCT DATA . . . . . . . . . . . . . . . . . . . . . . . . . . .7

1.0  IMPORTANT RECEIVING INSTRUCTIONS

Visually inspect all components for shipping damage. Shipping 

damage is not covered by warranty. If shipping damage is 

found, notify carrier at once. The carrier is responsible for 

all repair and replacement costs resulting from damage in 

shipment.

2.0  SAFETY

2.1  Introduction

Read all instructions carefully. Follow all recommended safety 

precautions to avoid personal injury as well as damage to the 

product and/or damage to other property. Enerpac cannot be 

responsible for any damage or injury from unsafe use, lack of 

maintenance or incorrect operation. Do not remove warning 

labels, tags, or decals. In the event any questions or concerns 

arise, contact Enerpac or your local Enerpac distributor for 

clarification.
If you have never been trained on high force tool safety, 

consult your distributor or service center for a free Enerpac 

safety course.
This manual follows a system of safety alert symbols, signal 

words and safety messages to warn the user of specific 

hazards. Failure to comply with these warnings could result 

in death or serious personal injury, as well as damage to the 

equipment or other property.

The 

Safety Alert Symbol

 appears throughout this 

manual. It is used to alert you to potential physical 

injury hazards. Pay close attention to Safety Alert 

Symbols and obey all safety messages that follow this symbol 

to avoid the possibility of death or serious personal injury.
Safety Alert Symbols are used in conjunction with certain 

Signal Words that call attention to safety messages or property 

damage messages and designate a degree or level of hazard 

seriousness. The Signal Words used in this manual are 

WARNING, CAUTION and NOTICE.

  WARNING  

Indicates a hazardous situation that, if not 

avoided, 

could

 result in death or serious 

personal injury.

  CAUTION  

Indicates a hazardous situation that, if not 

avoided, 

could

 result in minor or moderate 

personal injury.

 

NOTICE

 

Indicates information considered important, 

but not hazard related (e.g. messages 

relating to property damage). Please note 

that the Safety Alert Symbol will 

not

 be used 

with this signal word.

2.2  Safety Precautions - Mechanical Sync Grip Pullers

  WARNING

Failure to observe and comply with the following 

precautions could result in death or serious personal 

injury. Property damage could also occur.

•  Read and completely understand the safety precautions 

and instructions in this manual before operating the puller or 

preparing it for use.

•  Wear appropriate personal protective equipment (PPE) such 

as safety glasses and face shield. The operator must take 

precautions against injury due to flying debris caused by 

possible failure of the tool or workpiece.

•  During operation, keep hands and fingers away from the  

work area to avoid personal injury.

•  Know the puller rated capacity before beginning any work.
•  Do not use the puller in circumstances where a sudden 

release of mechanical force could result in loss of balance, 

causing damage or injury.

•  Never attempt to pry the puller by inserting tools or other 

objects between the jaws. This may cause center bolt 

damage.

•  It is impossible to predict the exact force needed for every 

pulling situation. The amount of press fit and force of removal 

can vary greatly between jobs. Set-up requirements along 

with the size, shape and condition of the parts being pulled 

Summary of Contents for SGM Series

Page 1: ...the possibility of death or serious personal injury Safety Alert Symbols are used in conjunction with certain Signal Words that call attention to safety messages or property damage messages and designate a degree or level of hazard seriousness The Signal Words used in this manual are WARNING CAUTION and NOTICE WARNING Indicates a hazardous situation that if not avoided could result in death or ser...

Page 2: ...epair service contact the Enerpac Authorized Service Center in your area 3 0 CONFORMANCE TO NATIONAL AND INTERNATIONAL STANDARDS Enerpac declares that this product has been tested and conforms to applicable standards and is compatible with all CE Requirements A copy of an EU Declaration of Incorporation is enclosed with each shipment of this product 4 0 PRODUCT DESCRIPTION The SGM Series Sync Grip...

Page 3: ...each optional 5 Capscrew 6 Strap 7 Assembly Self Centering 8 Body 3 4 2 1 5 7 3 1 6 8 3 5 6 8 7 1 6 4 8 3 5 7 1 6 8 7 Two Jaw Configuration Models SGM01 SGM04 SGM07 and SGM10 Note Components shown in this figure are included with the SGM Series Sync Grip Puller Extended reach long jaws are an optional accessory for all pullers Three Jaw Configuration Models SGM01 SGM04 SGM07 and SGM10 Three Jaw Co...

Page 4: ...propriate size can be placed in between the tip of the adjusting rod and the end of the shaft This will reduce the possibility of adjusting rod deformation The spacer should be a solid steel billet with flat ends Be certain that the spacer diameter is larger than that of the adjusting rod The amount of adjusting rod protrusion can also be reduced by installing the jaws using the next lowest set of...

Page 5: ...rce using a hand wrench NEVER use a powered wrench to turn the adjusting rod Serious personal injury or death may result if these precautions are not observed During operation continuously monitor the puller for indications of deformation If the adjusting rod bends or any jaw deformation is noticed stop tightening the adjusting rod immediately See Figure 7 Two Jaw Puller Three Jaw Puller Figure 7 ...

Page 6: ...hat the troubleshooting guide is not all inclusive and should be considered only as an aid to help diagnose the most commonly anticipated problems For repair service contact your nearest Enerpac Authorized Service Center Troubleshooting Guide SGM Series Sync Grip Mechanical Pullers Symptom Possible Cause Solution 1 Jaws do not move freely or are difficult to move Self centering mechanism corroded ...

Page 7: ... 89 0 19 29 490 15 94 405 35 3 16 0 SGM20 Std 20 177 9 23 62 600 26 77 680 122 3 55 5 Long 20 177 9 25 20 640 28 35 720 135 5 61 5 Approximate weight of assembled puller including puller body components adjusting rod and three jaws Refer to Section 8 2 for adjusting rod dimensions Refer to Section 8 3 for jaw dimensions Standard Length Jaws all models Extended Reach Long Jaws Optional Accessory SG...

Page 8: ... E L D in mm in mm in mm in mm in mm SGM01 Std 0 28 7 0 30 7 5 0 31 8 5 00 127 0 75 19 SGM04 Std 0 31 8 0 83 21 0 30 7 5 8 62 219 2 01 51 SGM07 Std 0 31 8 0 98 25 0 39 10 10 39 264 1 75 44 5 SGM10 Std 0 59 15 0 98 25 0 49 12 5 17 17 436 3 27 83 Long 0 59 15 0 98 25 0 49 12 5 20 31 516 3 27 83 SGM20 Std 0 94 24 1 61 41 0 87 22 27 48 698 4 92 125 Long 0 94 24 1 61 41 0 87 22 32 40 823 4 92 125 L H1 ...

Page 9: ...Notes ...

Page 10: ...Notes ...

Page 11: ...Notes ...

Page 12: ...g Kong and Taiwan Actuant Asia Pte Ltd 83 Joo Koon Circle Singapore 629109 T 65 68 63 0611 F 65 64 84 5669 sales sg enerpac com South Korea Actuant Korea Ltd 3Ba 717 Shihwa Industrial Complex Jungwang Dong Shihung Shi Kyunggi Do Republic of Korea 429 450 T 82 31 434 4506 F 82 31 434 4507 sales kr enerpac com Spain and Portugal ENERPAC SPAIN S L Avda Valdelaparra N 27 3ª L8 28108 Alcobendas Madrid ...

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