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6

6.3  Inspection, Maintenance and Storage

Maintenance is required when wear or damage is noticed. 

Periodically inspect all components to detect any problem 

requiring maintenance or service.
•  Periodically check the puller for loose, bent, worn or 

damaged components. Tighten or replace any such 

components immediately.

•  Keep the puller free of dust and dirt.
•  Keep the puller in good condition. Clean and lubricate 

the puller’s adjusting rod and jaws frequently, from top of 

threaded area to tip, to ensure good operation and long life.

•  Store the puller in a clean, dry and secure location.
•  If the puller requires repairs, refer to the Enerpac website for 

the repair parts sheet applicable to your puller model.

 

NOTICE

 

The puller must only be serviced by a qualified 

technician. For repair service, contact the Enerpac Authorized 

Service Center in your area.

7.0  TROUBLESHOOTING

Refer to the troubleshooting guide when diagnosing puller 

operational problems. Please note that the troubleshooting 

guide is not all-inclusive, and should be considered only 

as an aid to help diagnose the most commonly anticipated 

problems.
For repair service, contact your nearest Enerpac Authorized 

Service Center.

Troubleshooting Guide, SGM-Series Sync Grip Mechanical Pullers

Symptom

Possible Cause

Solution

1.  Jaws do not move 

freely or are difficult 

to move.

Self-centering mechanism corroded or seized.

Inspect self-centering mechanism. If corroded or 

seized, apply penetrating oil. Dismantle and clean 

mechanism as required.

2.  One jaw moves 

independently.

Self-centering strap damaged or broken.

Replace self-centering strap.
Replace complete self-centering mechanism if 

needed.

3.  Adjusting rod will 

not turn or requires 

excessive effort to 

turn.

a.  Corroded threads on adjusting rod or puller 

body. 

If parts are seized, apply penetrating oil.
Inspect threads on adjusting rod and cylinder 

body. Dismantle and clean components as 

required.

b. Worn or damaged threads.

Replace adjusting rod and/or puller body as 

required.
Do not use puller if threads are worn or damaged.

c. Adjusting rod is bent.

Replace adjusting rod.
Do not use puller if adjusting rod is bent.

Summary of Contents for SGM Series

Page 1: ...the possibility of death or serious personal injury Safety Alert Symbols are used in conjunction with certain Signal Words that call attention to safety messages or property damage messages and designate a degree or level of hazard seriousness The Signal Words used in this manual are WARNING CAUTION and NOTICE WARNING Indicates a hazardous situation that if not avoided could result in death or ser...

Page 2: ...epair service contact the Enerpac Authorized Service Center in your area 3 0 CONFORMANCE TO NATIONAL AND INTERNATIONAL STANDARDS Enerpac declares that this product has been tested and conforms to applicable standards and is compatible with all CE Requirements A copy of an EU Declaration of Incorporation is enclosed with each shipment of this product 4 0 PRODUCT DESCRIPTION The SGM Series Sync Grip...

Page 3: ...each optional 5 Capscrew 6 Strap 7 Assembly Self Centering 8 Body 3 4 2 1 5 7 3 1 6 8 3 5 6 8 7 1 6 4 8 3 5 7 1 6 8 7 Two Jaw Configuration Models SGM01 SGM04 SGM07 and SGM10 Note Components shown in this figure are included with the SGM Series Sync Grip Puller Extended reach long jaws are an optional accessory for all pullers Three Jaw Configuration Models SGM01 SGM04 SGM07 and SGM10 Three Jaw Co...

Page 4: ...propriate size can be placed in between the tip of the adjusting rod and the end of the shaft This will reduce the possibility of adjusting rod deformation The spacer should be a solid steel billet with flat ends Be certain that the spacer diameter is larger than that of the adjusting rod The amount of adjusting rod protrusion can also be reduced by installing the jaws using the next lowest set of...

Page 5: ...rce using a hand wrench NEVER use a powered wrench to turn the adjusting rod Serious personal injury or death may result if these precautions are not observed During operation continuously monitor the puller for indications of deformation If the adjusting rod bends or any jaw deformation is noticed stop tightening the adjusting rod immediately See Figure 7 Two Jaw Puller Three Jaw Puller Figure 7 ...

Page 6: ...hat the troubleshooting guide is not all inclusive and should be considered only as an aid to help diagnose the most commonly anticipated problems For repair service contact your nearest Enerpac Authorized Service Center Troubleshooting Guide SGM Series Sync Grip Mechanical Pullers Symptom Possible Cause Solution 1 Jaws do not move freely or are difficult to move Self centering mechanism corroded ...

Page 7: ... 89 0 19 29 490 15 94 405 35 3 16 0 SGM20 Std 20 177 9 23 62 600 26 77 680 122 3 55 5 Long 20 177 9 25 20 640 28 35 720 135 5 61 5 Approximate weight of assembled puller including puller body components adjusting rod and three jaws Refer to Section 8 2 for adjusting rod dimensions Refer to Section 8 3 for jaw dimensions Standard Length Jaws all models Extended Reach Long Jaws Optional Accessory SG...

Page 8: ... E L D in mm in mm in mm in mm in mm SGM01 Std 0 28 7 0 30 7 5 0 31 8 5 00 127 0 75 19 SGM04 Std 0 31 8 0 83 21 0 30 7 5 8 62 219 2 01 51 SGM07 Std 0 31 8 0 98 25 0 39 10 10 39 264 1 75 44 5 SGM10 Std 0 59 15 0 98 25 0 49 12 5 17 17 436 3 27 83 Long 0 59 15 0 98 25 0 49 12 5 20 31 516 3 27 83 SGM20 Std 0 94 24 1 61 41 0 87 22 27 48 698 4 92 125 Long 0 94 24 1 61 41 0 87 22 32 40 823 4 92 125 L H1 ...

Page 9: ...Notes ...

Page 10: ...Notes ...

Page 11: ...Notes ...

Page 12: ...g Kong and Taiwan Actuant Asia Pte Ltd 83 Joo Koon Circle Singapore 629109 T 65 68 63 0611 F 65 64 84 5669 sales sg enerpac com South Korea Actuant Korea Ltd 3Ba 717 Shihwa Industrial Complex Jungwang Dong Shihung Shi Kyunggi Do Republic of Korea 429 450 T 82 31 434 4506 F 82 31 434 4507 sales kr enerpac com Spain and Portugal ENERPAC SPAIN S L Avda Valdelaparra N 27 3ª L8 28108 Alcobendas Madrid ...

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