Instruction manual CCS 5, 15/ 10/ 2021
7
1.6.1.
Limitation of use
The device is exclusively adequate for on-line applications in hydraulic and lubricating
systems within the following limitations:
•
operation pressure (suction port):
p
=
-
0,2…0,2 bar
(-
2,9…2,9 PSI)
•
operation pressure (pressure port): p
=
1,5…350 bar
(21,75…5000 PSI)
•
viscosity range:
=
10…400 mm²/s
(46,35…1854 SUS)
•
temperature range of the oil:
0…70 °C
(32…158°F)
•
ambient temperature range:
0…50 °C
(32…122°F)
•
Internal temperature range:
0…45°C
(
32…113 °F)
1.6.2.
Visual inspection of the used fluid
•
If extremely contaminated fluid is introduced to the CCS 5, the internal orifices of the
laser sensor can be blocked and display an anomalous result, e.g.: 00/ 00/ 00. (see
chapter 7.3 of the instruction manual)
Classification of highly contaminated fluids:
➔
More than 24.000 parts per ml (>NAS 10 or class 22 acc. to ISO 4406:99)
➔
Particles larger than 200 µm (which can be detected without laboratory
microscope)
•
If the
laser sensor is blocked
(e.g. showing low classification code), please take the
following steps:
➔
Attempt to
flush
the system with
clean
(NAS 4 or
ISO 16/13/9 or better
)
low
viscosity fluid
(ISO VG 22) in the
continuous mode
.
➔
If this
does not help
, please
contact
the
Eaton Technologies GmbH
representative
or
send
the CCS 5 to the Eaton Technologies GmbH
service center in Altlussheim.
The regular function of the CCS 5 and the warranty of safety are
guaranteed only if it is used with provided and allowed accessories of Eaton
Technologies GmbH.
•
Before measuring with the CCS 5, the oil has to be extracted from the system and
visually examined for extremely large particles that may cause undue wear to the system.
•
Before connecting the CCS 5 to the system, make sure that the oil
discharged out of the CCS 5 gets caught in a tank. The oil must not get released to the
environment!
No unauthorized modifications or changes are allowed to the
CCS 5! E.g.: open the unit by removing the front screws and remove the assembly.
The terms and conditions stated in this instruction manual have to be
followed strictly!
