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Installation Plan and Unpacking

2-2

Eaton 9315/9390/9395/9395P Fixed Primary Sync Control Installation and Operation Manual P-164000023—Rev 03

Figure 2-1. Eaton Fixed Primary Sync Control Dimensions – Front View

FRONT VIEW

66.27

[26.09]

Dimensions are in millimeters [inches].

61.18

[24.09]

Four Mounting Holes

in Rear of Panel

3.18

[1.25]

56.9

[22.0]

64.77
[25.5]

ON BYPASS

SYNCHRONIZED TO PRIMARY SOURCE

SYNCHRONIZED TO OWN BYPASS

UPS SYSTEM

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Summary of Contents for 9315P

Page 1: ...Eaton 9315 9390 9395 9395P Fixed Primary Sync Control Installation and Operation Manual...

Page 2: ......

Page 3: ...Eaton 9315 9390 9395 9395P Fixed Primary Sync Control Installation and Operation Manual...

Page 4: ...nstallation et de maintenance de la PDU Veuillez consulter enti rement ces instructions avant de faire fonctionner l quipement et conserver ce manuel afin de pouvoir vous y reporter ult rieurement Eat...

Page 5: ...o the Firmware if any Copyright laws and international treaties protect the Firmware including the Documentation Unauthorized copying of the Firmware the Documentation or any part thereof is expressly...

Page 6: ...ents In such cases the terms of this Agreement will be supplemental to those in the additional agreements to the extent not inconsistent with the additional agreements If a copy of this Agreement in a...

Page 7: ...n Open Source Components or additional obligations by such open sources license that are not set forth in this Agreement the terms of the open source license will control 5 13 Confidentiality Licensee...

Page 8: ...This page intentionally left blank...

Page 9: ...n Fixed Primary Sync Control and Primary Interface Wiring Preparation 2 6 2 3 Inspecting and Unpacking the Eaton Fixed Primary Sync Control or Primary Interface 2 6 3 INSTALLATION 3 1 3 1 Installation...

Page 10: ...TABLE OF CONTENTS ii Eaton 9315 9390 9395 9395P Fixed Primary Sync Control Installation and Operation Manual P 164000023 Rev 03 This page intentionally left blank...

Page 11: ...y Sync Control Interface Location for 750 kVA Single Module 9315 UPS System 3 14 Figure 3 11 Eaton 9390 UPS 40 80 kVA Interface Locations for Eaton Fixed Primary Sync Control 3 17 Figure 3 12 Eaton 93...

Page 12: ...LIST OF FIGURES iv Eaton 9315 9390 9395 9395P Fixed Primary Sync Control Installation and Operation Manual P 164000023 Rev 03 This page intentionally left blank...

Page 13: ...ach other This condition occurs when suitable bypass sources are not available or when the bypass sources feeding each system are not in sync with each other Examples of this condition are two systems...

Page 14: ...5 9395P Fixed Primary Sync Control Installation and Operation Manual P 164000023 Rev 03 Figure 1 2 Eaton Fixed Primary Sync Control with Door Open Figure 1 3 Eaton Sync Control Primary Interface Enclo...

Page 15: ...dled with appropriate care DANGER This UPS contains LETHAL VOLTAGES All repairs and service should be performed by AUTHORIZED SERVICE PERSONNEL ONLY There are NO USER SERVICEABLE PARTS inside the UPS...

Page 16: ...kVA 300 kW Installation and Operation Manual P164000563 l Power Xpert 9395P High Performance 9395P UPS 1200 kVA 1200 kW Installation and Operation Manual P164000500 l Power Xpert 9395P High Performanc...

Page 17: ...locations and telephone numbers l A question about any of the information in this manual l A question this manual does not answer Please call the Help Desk at 1 5 Warranty To view the UPS warranty ple...

Page 18: ...Introduction 1 6 Eaton 9315 9390 9395 9395P Fixed Primary Sync Control Installation and Operation Manual P 164000023 Rev 03 This page intentionally left blank...

Page 19: ...e Power Xpert 9395P UPS installation and operation manual listed in paragraph 1 3 2 2 1 Environmental and Installation Considerations The life of the Eaton Fixed Primary Sync Control is adversely affe...

Page 20: ...on Manual P 164000023 Rev 03 Figure 2 1 Eaton Fixed Primary Sync Control Dimensions Front View FRONT VIEW 66 27 26 09 Dimensions are in millimeters inches 61 18 24 09 Four Mounting Holes in Rear of Pa...

Page 21: ...ync Control Installation and Operation Manual P 164000023 Rev 03 2 3 Figure 2 2 Eaton Fixed Primary Sync Control Dimensions Side Views LEFT SIDE VIEW RIGHT SIDE VIEW Knockout Holes for 1 Inch Conduit...

Page 22: ...on 9315 9390 9395 9395P Fixed Primary Sync Control Installation and Operation Manual P 164000023 Rev 03 Figure 2 3 Eaton Primary Interface Enclosure Dimensions Front View DIMENSIONS ARE IN MILLIMETERS...

Page 23: ...9395 9395P Fixed Primary Sync Control Installation and Operation Manual P 164000023 Rev 03 2 5 Figure 2 4 Eaton Primary Interface Enclosure Dimensions Side Rear and Bottom Views Showing keyhole mount...

Page 24: ...s defined by the NEC for interface wiring from 30 to 600V The wire should be rated at 600V 1A minimum and 12 AWG maximum l Sync Control dry contacts are rated at 5 30 Vdc 250 Vac at 2A per contact max...

Page 25: ...ble voltmeter before connecting the wiring When the Eaton Fixed Primary Sync Control has been moved to its installed location unpacked and inspected it is ready for installation and wiring Use the app...

Page 26: ...5 9395P Fixed Primary Sync Control Installation and Operation Manual P 164000023 Rev 03 3 1 Installation Figure 3 2 Typical Eaton Fixed Primary Sync Control Wiring Termination Locations TB1 See Figure...

Page 27: ...Return 9315 only Secondary UPS see Note 2 UPS 1 3 Bypass Voltage Phase C Return 9315 9395P Secondary UPS see Note 2 UPS 2 4 Bypass Voltage Phase B Return Secondary UPS see Note 2 UPS 2 4 Bypass Volta...

Page 28: ...ion Manual P 164000023 Rev 03 Figure 3 4 Typical Control Wiring Termination Locations for Eaton Primary Interface Enclosure Door Open PRIMARY TB1 TB4 TB2 TB3 TB5 PRIMARY TB1 TB2 TB3 TB4 TB5 NOTE The P...

Page 29: ...how the typical locations of the UPS TB3 and TB6 Figure 3 5 shows the TB6 detail Refer to the applicable Eaton 9315 UPS Installation and Operation Manual listed in paragraph 1 3 on page 1 4 for UPS ca...

Page 30: ...from UPS module terminal block TB6 when installing the Sync Control FROM TB65 TB66 TB67 TO TB68 TB69 TB610 Table 3 2 Eaton 9315 UPS System Control Wiring Interconnections for 750 kVA UPS Secondary to...

Page 31: ...nal block TB6 when installing the Sync Control FROM TB65 TB66 TB67 TO TB68 TB69 TB610 Table 3 4 Eaton 9315 UPS System Control Wiring Interconnections for 750 kVA UPS Primary to Sync Control From Secon...

Page 32: ...on TB21 TB17 14 AWG Twist Together Primary Load Voltage TB22 TB18 TB23 TB19 TB24 TB110 14 AWG Twist Together Primary Bypass Voltage TB25 TB111 From Primary Interface Enclosure To FPSC 2 Wire Size Rema...

Page 33: ...TTB21 14 AWG Twist Together Primary Bypass Voltage PRIMARY TB15 CUSTTB22 From Primary Interface Enclosure To 9390 UPS Wire Size Remarks Description PRIMARY TB11 TB64 14 AWG Twist Together Primary Load...

Page 34: ...Fixed Primary Sync Control Interface Location for 3080 kVA Single Module 9315 UPS System 1 13 K4 AUX K3 AUX K3 AUX RTN K4 AUX RTN BYPASS Phase A BYPASS Phase B TB6 BYPASS Phase C SYNC REF Phase A OUTP...

Page 35: ...nc Control Installation and Operation Manual P 164000023 Rev 03 3 11 Figure 3 7 Fixed Primary Sync Control Interface Location for 100160 kVA Single Module 9315 UPS System TB6 Panel Typical Location TB...

Page 36: ...y Sync Control Installation and Operation Manual P 164000023 Rev 03 Figure 3 8 Fixed Primary Sync Control Interface Locations for 200300 kVA Single Module 9315 UPS System TB6 Panel Typical Location TB...

Page 37: ...nc Control Installation and Operation Manual P 164000023 Rev 03 3 13 Figure 3 9 Fixed Primary Sync Control Interface Location for 400500 kVA Single Module 9315 UPS System TB6 Panel Typical Location TB...

Page 38: ...ontrol Installation and Operation Manual P 164000023 Rev 03 Figure 3 10 Fixed Primary Sync Control Interface Location for 750 kVA Single Module 9315 UPS System CUSTOMER INTERFACE TERMINAL BOARD CUSTTB...

Page 39: ...shows the TB6 detail Refer to the applicable Eaton UPS Installation and Operation Manual listed in paragraph 1 3 on page 1 4 for UPS cabinet terminal locations and assignments termination requirement...

Page 40: ...NOT USED TB69 TB117 Bypass Voltage Phase B Return 14 AWG TB610 NOT USED TB10 AS400 Relay Card TB11 On Bypass Common 14 AWG Twist Together TB11 AS400 Relay Card TB12 On Bypass NO P55 TB122 Building Al...

Page 41: ...3 Rev 03 3 17 Figure 3 11 Eaton 9390 UPS 40 80 kVA Interface Locations for Eaton Fixed Primary Sync Control TB1 TB2 TB6 1 8 P5 BUILDING ALARM 3 BUILDING ALARM 3 RTN MINI CSB BUILDING ALARM 4 BUILDING...

Page 42: ...12 Eaton 9390 UPS 100 160 kVA Interface Locations for Eaton Fixed Primary Sync Control Figure 3 13 TB6 Terminal Block Detail TB6 TB1 TB2 Mini CSB Terminal Block 1 10 Bypass Voltage Neutral Bypass Volt...

Page 43: ...ugh the strain relief bushing and connect to the terminals on the XSlot Relay Interface Card in each of the UPS cabinets see Figure 3 19 and Figure 3 20 5 Install the XSlot Relay Interface Card into a...

Page 44: ...isable 14 AWG Twist Together P32 TB123 Building Alarm 1 Return P33 TB126 Building Alarm 2 Sync Control Trouble 14 AWG Twist Together P34 TB127 Building Alarm 2 Return From Primary UPS 9395 To Sync Con...

Page 45: ...ce Locations for Eaton Fixed Primary Sync Control 1 10 Bypass Voltage Neutral Bypass Voltage Phase A Bypass Voltage Phase B Output Voltage Phase A Output Voltage Phase B Output Voltage Neutral Bypass...

Page 46: ...164000023 Rev 03 Figure 3 16 Power Xpert 9395 UPS and Plus 1 UPS 450 550 kVA Interface Locations for Eaton Fixed Primary Sync Control TB3 TB6 NOTE Interface connections are located in the same positio...

Page 47: ...Installation and Operation Manual P 164000023 Rev 03 3 23 Figure 3 17 Power Xpert 9395 UPS and Plus 1 UPS 650 825 kVA Interface Locations for Eaton Fixed Primary Sync Control TB3 TB6 X Slot Communicat...

Page 48: ...ync Control Installation and Operation Manual P 164000023 Rev 03 Figure 3 18 Power Xpert 9395 UPS 1000 1100 kVA Interface Locations for Eaton Fixed Primary Sync Control TB3 TB6 X Slot Communication Ba...

Page 49: ...ync Control Installation and Operation Manual P 164000023 Rev 03 3 25 Figure 3 19 Relay Interface Card Figure 3 20 Relay Interface Card Terminals Strain Relief Bushing 1 15 K4 NC On Bypass 12 10 K4 Co...

Page 50: ...ions and terminal access instructions 4 Route wires through the strain relief bushing and connect to the terminals on the XSlot Relay Interface Card in each of the UPS cabinets see Figure 3 26 and Fig...

Page 51: ...Disable 14 AWG Twist Together TB32 TB123 Building Alarm 1 Return TB33 TB126 Building Alarm 2 Sync Control Trouble 14 AWG Twist Together TB34 TB127 Building Alarm 2 Return From Primary UPS 9395P To Syn...

Page 52: ...ce Locations for Eaton Fixed Primary Sync Control 1 10 Bypass Voltage Phase C Bypass Voltage Phase A Bypass Voltage Phase B NOT USED Output Voltage Phase A Output Voltage Phase B Sync Reference Voltag...

Page 53: ...eration Manual P 164000023 Rev 03 3 29 Figure 3 23 Power Xpert 9395 UPS and Plus 1 UPS 480V 600 kVA Interface Locations for Eaton Fixed Primary Sync Control X Slot Communication Bays TB1 TB2 and TB3 N...

Page 54: ...Operation Manual P 164000023 Rev 03 Figure 3 24 Power Xpert 9395P900 UPS and Plus 1 UPS 480V 415V 400V 380 900 kVA Interface Locations for Eaton Fixed Primary Sync Control X Slot Communication Bays T...

Page 55: ...d Operation Manual P 164000023 Rev 03 3 31 Figure 3 25 Power Xpert 9395P UPS 600V 1200 kVA Interface Locations for Eaton Fixed Primary Sync Control X Slot Communication Bays TB3 TB1 and TB2 ISBM Insta...

Page 56: ...ary Sync Control Installation and Operation Manual P 164000023 Rev 03 Figure 3 26 Relay Interface Card Figure 3 27 Relay Interface Card Terminals Strain Relief Bushing 1 15 K4 NC On Bypass 12 10 K4 Co...

Page 57: ...ation action of the Eaton Fixed Primary Sync Control by pressing the LOAD SYNC ENABLE pushbutton on the front of the panel When enabled the LOAD SYNC ENABLE pushbutton illuminates The Eaton Fixed Prim...

Page 58: ...he logic power supplies If one or both power supplies fail an alarm is sent back to the secondary system indicating a SYNC CONTROL TROUBLE alarm These power supplies are powered from each system s cri...

Page 59: ...eration manual listed in paragraph 1 3 on page 1 4 2 Press the LAMP TEST pushbutton to verify all indicators illuminate and are working correctly 3 Depress the LOAD SYNC ENABLE pushbutton switch to en...

Page 60: ...Eaton 9390 UPS or Power Xpert 9395 UPS Installation and Operation Manual listed in paragraph 1 3 on page 1 4 before beginning maintenance or repairs Table 4 1 Controls and Indicators Item Name Functio...

Page 61: ......

Page 62: ...P 164000023 2 P 164000023 3...

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