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Instruction Booklet 

IL70C1080H03

Effective May 2014

Instructions for Field Installing Ground Fault Alarm/Power

Supply Modules into Digitrip 520M Equipped Eaton

Magnum and Magnum DS Circuit Breakers

EATON www.eaton.com

Figure 5. Components of the Trip Deck and Installation of the Digitrip Unit into a Magnum Breaker (Side View).

6.3 Removing the Trip Unit

To remove the trip unit from the circuit breaker, deflect the spring 

clip underneath the trip unit with a screwdriver.  When unlocked, you 

will be able to pull the trip unit straight out and, by doing so, will dis-

engage the trip unit’s printed circuit board connectors K1 & K2 from 

the circuit breaker.  This action should be firm, but not forced (see 

Figure 5).

6.4 Removing the Trip Deck Mounting Plate

Using the # 2 Phillips screwdriver, remove the two top screws that 

anchor the steel trip deck plate into the mounting boss.  Be careful 

not to damage the Trip Indicator Assembly (and Over Current Trip 

Switch / Bell Alarm if your breaker contains this option).

otee:

N

Observe how the Trip Indicator Assembly (Figures 5 & 6) tabs are 

located BEHIND the steel mounting plate.  Upon reassembly, the unit must 

be reattached in an identical manner.

Next, loosen the two screws at the bottom of the steel mount-

ing plate.  Lift the plate upward then swing it to the left to expose 

the cavity where the Ground Alarm / Power Supply Module will be 

mounted.

Figure 6.  The Trip  Indicator Assembly.

Trip Indicator Assembly 

(Over Current Trip Switch / Bell Alarm)

Bell Alarm Trip Indicator

Guide Pin

Rating Plug 

(3 Pins)

M-4x80 mm Screw 

(Shown Disengaged)

Guide Pin

520 M Trip Unit

Spring Clip

Steel Mounting Plate

Mounting Boss

Frame

Ground Alarm 

Power Supply Module

K1 Connector - Pin 1

M-4 Bushing

K2 Connector - Pin 1

Notee:

 Locations of  

J3 & J4 Connectors

Mounting Boss

Notee:

 Trip Indicator Stabs Go 

Behind the Steel Mounting Plate

Summary of Contents for 70C1081G01

Page 1: ...tion Preparation 3 6 0 Installation Procedure 3 7 0 Mounting the Module 5 8 0 Wiring Harnesses 5 9 0 Reassembly 6 10 0 Post Installation Testing 7 11 0 Standards 8 Effective May 2014 Supercedes April...

Page 2: ...02C83G01 Shown Figure 2 Wiring Diagram for 520M Models and Ground Alarm Power Supply Modules 1 1 Auxiliary Power Ground Alarm When the module is wired as shown in Figure 2 it will provide an auxiliary...

Page 3: ...reparation 5 1 Remove Breaker from Line Ascertain that the breaker is completely powered down during the Ground Alarm Power Supply module installation If you are unsure as to whether or not the unit i...

Page 4: ...hor the steel trip deck plate into the mounting boss Be careful not to damage the Trip Indicator Assembly and Over Current Trip Switch Bell Alarm if your breaker contains this option Note N Observe ho...

Page 5: ...T THAT THE TIE WRAPS ARE TRIMMED AND THAT THE NEW HARNESSES AND EXISTING WIRING BE TUCKED NEATLY BACK INTO THE BREAKER FRAME LOOSE OR STRAY WIRES MIGHT INTERFERE WITH PROPER FIT AND ALIGNMENT OF THE T...

Page 6: ...th the sockets in the cavity The plug should fit with a slight insertion force Now or If the rating plug was left inside the trip unit use a 0 125 3 2 mm wide screwdriver to tighten the M4 screw until...

Page 7: ...following tests 10 4 2 Secondary Injection Test An AC current of 1 Amp input can be injected onto the breaker secondary contacts B 4 and B 5 This will trigger the Ground Alarm indicator to function a...

Page 8: ...test kit to initiate a ground trip and verify the alarm contact closure and breaker trip action The test port is located on the front left hand corner of the Trip Unit To access the port remove the pl...

Page 9: ...Booklet IL70C1080H03 Effective May 2014 Instructions for Field Installing Ground Fault Alarm Power Supply Modules into Digitrip 520M Equipped Eaton Magnum and Magnum DS Circuit Breakers EATON www eat...

Page 10: ...purposes and should not be considered all inclusive If further information is required you should consult an authorized Eaton sales representa tive The sale of the product shown in this literature is...

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